Utility model content
A kind of profile smart-cut is provided purpose of the utility model is to solve above-mentioned the deficiencies in the prior art to set
It is standby.
To achieve the goals above, a kind of profile smart-cut equipment designed by the utility model, including set gradually
Feeding area, sawing platform, sub-material area and customer order requirement can be received and generate the console of billboard, be equipped in feeding area
One group or more of conveying process, each conveying process include the first feeding belt of more than one first feeding belt and driving
The first mobile belt power motor of operation level, be equipped on the first feeding belt block for being accommodated to material and
Alignment sensor, the material that the conveying of the first feeding belt comes can be positioned simultaneously by being equipped in the side of the first feeding belt
The supplied materials positioning mechanism of aid, being equipped in the side of supplied materials positioning mechanism can walk in three X-axis, Y-axis and Z axis directions
And expect that the material on positioning mechanism is sent into the feeding mechanical hand of sawing platform in the future, it is equipped on supplied materials positioning mechanism and material is carried out
Take pictures and compared with the material billboard on console, when material not in place when, result is fed back into console and is shown
CCD camera, feeding mechanical hand cut form according to needed for material when conveying logistics adjusts in Y-axis and Z-direction
It is sent into sawing platform afterwards, the cutting tool of about 90 ° cutting tools and ± 45° angle degree, the sub-material area packet are equipped on sawing platform
Product zone and clout area are included, the conveying mechanism that the material of well cutting can be transported to specified region is equipped in sub-material area,
It is equipped in product zone and the product that cutting is completed label and labeling is carried out to detect whether to paste successful labeling device.
Further, for operating easily, the supplied materials positioning mechanism include with the locating rod of positioning head, telescopic cylinder,
Adjusting bracket, the telescopic cylinder are fixed on the upper end of fixing seat, and one end of the adjusting bracket is hinged on the bottom of fixing seat,
The other end of adjusting bracket and the output axis connection of telescopic cylinder, one end of the locating rod is fixed in adjusting bracket, and is worked as
When telescopic cylinder process, positioning head pushing can be driven to be inclined away from block, when telescopic cylinder moves back journey, positioning head can be driven
Block is upwarped and withstands, the product on block of then speaking slowly shifts adjusting rod position onto, carries out using positioning head and adjusting bracket
Accommodate material.
Further, for operating easily, one group or more and material progress that is horizontally disposed and cutting being completed it is defeated
The power drum sent;
The roller power motor of driving power drum work is equipped on each power drum;
The material that power drum is brought is pushed into the kick-off arm in specified region;
And the pushing meanss of driving kick-off arm work;
The material that kick-off arm pushes is subjected to the second feeding belt for being transported to corresponding region;
The the second belt power motor for driving the second feeding belt to work.
In order to realize energy-saving effect, the belt power motor, roller power motor and pushing meanss are that frequency conversion is electrical
Driving equipment.
Further, the labeling device includes with lower component:
Tag head;
Labeling head can be moved up and down drives upside down cylinder;
It can will label the left and right that head moves left and right and drive cylinder;
It is connect with tag head and carries out feeding back the labelling machine for sending label;
The code reader that the product of labeling is detected.
In order to realize energy-saving effect, driven in the cutting driving equipment of sawing platform using variable-frequency motor.
Compared with the existing technology, the utility model at least has the following advantages:
1, CCD feeding error-disable function is taken pictures identification using CCD, to determine whether requiring to place according to feeding billboard opposite
The placed angle of the model and defined answered, when blowing mistake, CCD camera can inform judgment result displays on billboard
How to handle;
2, a variety of cut mode selections of sawing machine, cutting implement is for 90 degree of cuttings and ± 45 degree of cut mode.Cutting machine can
Corresponding mode is selected to be cut according to cutting information, both of which can arbitrarily switch operation, to make it suitable for different works
Industry demand;
3, cutting products labeling function and labeling arbitration functions, the standby labeling function of cutting implement and barcode scanning confirm function, cut
The profile cut will label one by one, and barcode scanning is confirmed whether to paste successfully;
4, using automatic charging, progress automatic cutoff is required finally to make to improve cutting accuracy and efficiency according to billboard
Obtaining Cutting Length precision can reach ± 0.1mm, angular error: ± 0.05 °.
Embodiment 1:
As Figure 1-Figure 8, a kind of profile smart-cut equipment provided in this embodiment, including the feeding area set gradually
1, sawing platform 2, sub-material area 3 and customer order requirement can be received and generate the console 28 of billboard, one is equipped in feeding area 1
Conveying process more than group, each conveying process include the first feeding belt 4 of more than one first feeding belt 4 and driving
The first mobile belt power motor 5 of operation level is equipped with the block for being accommodated to material on the first feeding belt 4
6 and alignment sensor 29, the side of the first feeding belt 4 be equipped with the first feeding belt 4 can be conveyed to come material into
The supplied materials positioning mechanism 7 that row is positioned and accommodated, being equipped in the side of supplied materials positioning mechanism 7 can be in three X-axis, Y-axis and Z axis sides
To the feeding mechanical hand 8 for walking and expecting in the future the material feeding sawing platform 2 on positioning mechanism 7, on supplied materials positioning mechanism 7
Equipped with being taken pictures to material and compared with the material billboard on console 28, when material not in place when, result is fed back
To the CCD camera 9 that console 28 is shown, the feeding mechanical hand 8 cutting according to needed for material when conveying logistics is advised
Lattice are sent into sawing platform 2 after Y-axis and Z-direction adjustment, and about 90 ° cutting tools 10 and ± 45° angle degree are equipped on sawing platform 2
Cutting tool 11, the sub-material area 3 include product zone 12 and clout area 13, in sub-material area 3 be equipped with can be by well cutting
Material is transported to the conveying mechanism 14 in specified region, is equipped in product zone 12 and carries out labeling to the product that cutting is completed and to patch
Mark carries out detecting whether to paste successful labeling device 15.
Further, the supplied materials positioning mechanism 7 includes the locating rod 17 for having positioning head 16, stretches for operating easily,
Cylinder 18, adjusting bracket 19, the telescopic cylinder 18 are fixed on the upper end of fixing seat 20, and one end of the adjusting bracket 19 is hinged
In the bottom of fixing seat 20, the other end of adjusting bracket 19 and the output axis connection of telescopic cylinder 18, the one of the locating rod 17
End is fixed in adjusting bracket 19, and when 18 process of telescopic cylinder, and the pushing of positioning head 16 can be driven to be inclined away from block 6,
When telescopic cylinder 18 moves back journey, positioning head 16 can be driven to upwarp and withstand block 6, the product then spoken slowly on block 6 pushes away
To adjusting rod position, aid material is carried out using positioning head 16 and adjusting bracket 19.
Further, for operating easily, one group or more and horizontally disposed and the material of cutting completion can be conveyed
Power drum 23;
The roller power motor 24 that driving power drum 23 works is equipped on each power drum;
The material that power drum 23 is brought is pushed into the kick-off arm 26 in specified region;
And the pushing meanss 27 that driving kick-off arm 26 works;
The material that kick-off arm 26 pushes is carried out to the second feeding belt 21 for being transported to corresponding region;
The the second belt power motor 22 for driving the second feeding belt 21 to work.
In order to realize energy-saving effect, the belt power motor 5, roller power motor 24 and pushing meanss 27 are frequency conversion
Electrically driven equipment.
Further, the labeling device 15 includes with lower component:
Tag head 33;
Labeling head can be moved up and down drives upside down cylinder 36;
It can will label the left and right that head moves left and right and drive cylinder 37;
It is connect with tag head 33 and carries out feeding back the labelling machine 34 for sending label;
The code reader 35 that the product of labeling is detected.
In order to realize energy-saving effect, driven in the cutting driving equipment 25 of sawing platform 2 using variable-frequency motor.
As shown in Fig. 2, the present embodiment also discloses a kind of production method of profile smart-cut equipment, including set gradually
Feeding area 1, sawing platform 2, sub-material area 3, one group or more of conveying process, each conveying process packet are equipped in feeding area 1
The first belt power motor 5 of more than one first feeding belt 4 and driving 4 operation level of the first feeding belt movement is included,
The block 6 and alignment sensor 29 for being accommodated to material are equipped on the first feeding belt 4, in the first feeding belt 4
Side be equipped with and can convey the supplied materials positioning mechanism 7 that the material that comes be positioned and be accommodated to the first feeding belt 4, coming
The side of material positioning mechanism 7, which is equipped with, can walk in three X-axis, Y-axis and Z axis directions and expect on positioning mechanism 7 in the future
Material be sent into sawing platform 2 feeding mechanical hand 8, on supplied materials positioning mechanism 7 be equipped with taken pictures to material and with console 28
On material billboard compare, when material not in place when, result is fed back into the CCD camera 9 that console 28 is shown, institute
It states the cut form according to needed for material when conveying logistics of feeding mechanical hand 8 and is sent into sawing platform after Y-axis and Z-direction adjustment
2, the cutting tool 11 of about 90 ° cutting tools 10 and ± 45° angle degree is equipped on sawing platform 2, the sub-material area 3 includes product
Area 12 and clout area 13 are equipped with the conveying mechanism 14 that the material of well cutting can be transported to specified region in sub-material area 3,
It is equipped in product zone 12 and the product that cutting is completed label and labeling is carried out to detect whether to paste successful labeling device
15, specifically includes the following steps:
S1, previously according to consumer product order requirements, generate billboard;
Material is put into block 6 by S2, artificial loading;
S3, feeding caching, by the material manually placed by the Belt Conveying with block 6 to supplied materials positioning mechanism 7 at, object
Material during transportation, carries out detection of taking pictures to it by CCD camera 9, then using supplied materials positioning mechanism 7 that material is accurately fixed
Position;
S4, manipulator are according to required length feeding;
S5, sawing platform 2 are cut, and are cut according to required cut mode, after the completion of cutting, waste material is flowed directly out;
S6, sub-material is carried out to product using sub-material area 3, clout is sent into clout buffer area, and the later period passes through artificial treatment clout;
The finished product of cutting is sent into finished product area;
S7, the product for cutting completion using 15 pairs of labeling device carry out labeling and to labeling, and carry out detecting whether to paste
Success;After success, next link is then docked.
The utility model can utilize maximization principle, analytical calculation according to profile raw material according to consumer product order
Cutting operation information is distributed, while equipment is cut according to job information self-feeding, then flows into the profile of well cutting one by one
Subsequent processing.
The present embodiment has the advantages that lower:
CCD feeding error-disable function is taken pictures identification using CCD, to determine whether requiring to place according to feeding billboard corresponding
Model and defined placed angle, when blowing mistake, CCD camera can inform judgment result displays such as on billboard
Where reason;
The a variety of cut mode selections of sawing machine, cutting implement is for 90 degree of cuttings and ± 45 degree of cut mode.Cutting machine can root
Corresponding mode is selected to be cut according to cutting information, both of which can arbitrarily switch operation, to make it suitable for different work
Demand;
Cutting products label function and labeling arbitration functions, and the standby labeling function of cutting implement and barcode scanning confirm function, cutting
Good profile will label one by one, and barcode scanning is confirmed whether to paste successfully;
Using automatic charging, progress automatic cutoff is required finally to make to improve cutting accuracy and efficiency according to billboard
Cutting Length precision can reach ± 0.1mm, angular error: ± 0.05 °.
The step S3's comprises the concrete steps that:
S31, start button is pressed;
S32, starting driving the first feeding belt 4 work of the first belt power motor 5;It is detected at this time using CCD camera 9;
It is unqualified, signal is fed back into console 28, is shown using billboard by improperly sized, the later period is made to modify;
After S33, qualification, material runs to anchor point, and the induction of alignment sensor 29 at this time stops;
S34, the movement of supplied materials positioning mechanism, material is hooked to positioning.
The step feature: structure is simplified, and stability is high, is convenient for maintenance.
The step S4's comprises the concrete steps that:
According to material specification Y, Z axis carries out corresponding position adjustment for S41, manipulator;
S42, material clamping jaw 30 clamp material;
S43, the walking of manipulator X-axis carry out feeding.
The step feature: manipulator X-axis stroke length can accomplish accurately to convey to 7 meters, and stability is high.
The step S5's comprises the concrete steps that:
S51, feeding mechanical hand according to the feeding of Cutting Length information in place;
S52, sawing machine clamp, sawing machine select corresponding cutter to cut according to cutting information;
S53, cutting are completed material folding fixture and are opened;
The material that S54, the output cutting of sawing machine belt are completed.
The step feature: stability is high, is driven upside down using variable-frequency motor, speed is controllable, stable.
The step S6's comprises the concrete steps that: after the completion of material cutting;The conveying of power drum 23 stops in place;Kick-off arm
26 release;Second feeding skin, 22 tape starting conveying caching.
The step feature: structure is simplified, and is stablized, and maintenance is convenient for.
The step S7's comprises the concrete steps that: material, which is released, to be stopped, and is labelled using labeling device 15;Outfeed belt line 31 opens
It is dynamic, barcode scanning is carried out to label and has detected whether label.
The step feature: feature: multiple functional perfect, stability is high, is convenient for maintenance.
The basic principles and main features of the present invention and the advantages of the present invention have been shown and described above, for
For those skilled in the art, it is clear that the present invention is not limited to the details of the above exemplary embodiments, and without departing substantially from this
In the case where the spirit or essential attributes of utility model, the utility model can be realized in other specific forms.Therefore, no matter
From the point of view of which point, the present embodiments are to be considered as illustrative and not restrictive, and the scope of the utility model is by institute
Attached claim rather than above description limit, it is intended that will fall within the meaning and scope of the equivalent elements of the claims
All changes are embraced therein.It should not treat any reference in the claims as limiting related right
It is required that.
While there has been shown and described that the embodiments of the present invention, for the ordinary skill in the art,
It is understood that these embodiments can be carried out with a variety of variations in the case where not departing from the principles of the present invention and spirit, repaired
Change, replacement and variant, the scope of the utility model is defined by the appended claims and the equivalents thereof.