CN108655582A - A kind of full-automatic battery case weld cutting all-in-one machine - Google Patents
A kind of full-automatic battery case weld cutting all-in-one machine Download PDFInfo
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- CN108655582A CN108655582A CN201810327491.9A CN201810327491A CN108655582A CN 108655582 A CN108655582 A CN 108655582A CN 201810327491 A CN201810327491 A CN 201810327491A CN 108655582 A CN108655582 A CN 108655582A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/38—Removing material by boring or cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/02—Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
- B23K26/03—Observing, e.g. monitoring, the workpiece
- B23K26/032—Observing, e.g. monitoring, the workpiece using optical means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/02—Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
- B23K26/06—Shaping the laser beam, e.g. by masks or multi-focusing
- B23K26/064—Shaping the laser beam, e.g. by masks or multi-focusing by means of optical elements, e.g. lenses, mirrors or prisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/08—Devices involving relative movement between laser beam and workpiece
- B23K26/083—Devices involving movement of the workpiece in at least one axial direction
- B23K26/0853—Devices involving movement of the workpiece in at least two axial directions, e.g. in a plane
- B23K26/0861—Devices involving movement of the workpiece in at least two axial directions, e.g. in a plane in at least three axial directions
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/14—Working by laser beam, e.g. welding, cutting or boring using a fluid stream, e.g. a jet of gas, in conjunction with the laser beam; Nozzles therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/20—Bonding
- B23K26/21—Bonding by welding
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- Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Optics & Photonics (AREA)
- Plasma & Fusion (AREA)
- Mechanical Engineering (AREA)
- Sealing Battery Cases Or Jackets (AREA)
Abstract
一种全自动电池壳体焊接切割一体机,包括:环形导轨模组,设置于所述环形导轨模组四周的壳体上料模组、焊接CCD检测模组、盖片上料模组、焊接保护盖上料下料模组、壳体焊接模组、翻转模组,转移模组、切割CCD检测模组、切割保护盖上料下料模组、壳体切割模组和成品下料模组;所述环形导轨模组包括环形导轨,所述环形导轨上依次等间隔设置有若干工位,每个工位对应设有一个可沿环形导轨依次在各工位间循环传输的焊接切割一体治具模组,所述焊接切割一体治具模组与环形导轨传动连接,本发明通过多工位的环形导轨将电池壳体焊接和切割整合在一台设备上,极大的减小设备占地面积,降低设备成本,满足高品质、高自动化程度的电池生产线的要求。
A fully automatic battery shell welding and cutting integrated machine, comprising: a ring guide rail module, a shell feeding module arranged around the ring guide rail module, a welding CCD detection module, a cover sheet feeding module, and a welding protection Cover loading and unloading module, shell welding module, flipping module, transfer module, cutting CCD detection module, cutting protection cover loading and unloading module, shell cutting module and finished product unloading module; The circular guide rail module includes a circular guide rail, on which several stations are arranged at equal intervals in turn, and each station is correspondingly equipped with a welding and cutting integrated jig that can be circulated among the stations along the circular guide rail. Module, the welding and cutting integrated jig module is connected with the ring guide rail transmission, the invention integrates the welding and cutting of the battery case on one piece of equipment through the multi-station ring guide rail, greatly reducing the equipment footprint , reduce equipment costs, and meet the requirements of high-quality, highly automated battery production lines.
Description
技术领域technical field
本发明涉及电池生产设备领域,具体涉及一种全自动电池壳体焊接切割一体机。The invention relates to the field of battery production equipment, in particular to a fully automatic battery shell welding and cutting integrated machine.
背景技术Background technique
目前,在电池壳体生产加工领域中,现有的电池壳体在焊接和切割过程中,一般采用两台独立的设备来实现,且焊接和切割单体机都是采用分割器,运用分度盘工位来实现工位流转,其布局占地空间较大,成本较高。At present, in the field of battery casing production and processing, the existing battery casing is generally realized by two independent equipment during the welding and cutting process, and the welding and cutting single machines both use dividers and use indexing To achieve station circulation, the layout takes up a lot of space and costs a lot.
发明内容Contents of the invention
本发明为了解决现有技术存在的上述问题,提供了一种全自动电池壳体焊接切割一体机,以解决现有的电池壳体在焊接和切割过程中,需采用两台独立的设备生产,导致布局占地空间较大,生产成本较高的问题。In order to solve the above-mentioned problems existing in the prior art, the present invention provides a fully automatic battery case welding and cutting machine to solve the problem that the existing battery case needs to be produced by two independent equipment during the welding and cutting process. This leads to the problems that the layout occupies a larger space and the production cost is higher.
为实现上述目的,本发明提供了一种全自动电池壳体焊接切割一体机,包括:In order to achieve the above purpose, the present invention provides a fully automatic battery case welding and cutting machine, including:
环形导轨模组,设置于所述环形导轨模组四周的壳体上料模组、焊接CCD检测模组、盖片上料模组、焊接保护盖上料下料模组、壳体焊接模组、翻转模组,转移模组、切割CCD检测模组、切割保护盖上料下料模组、壳体切割模组和成品下料模组;Ring guide rail module, shell feeding module, welding CCD detection module, cover sheet feeding module, welding protection cover loading and unloading module, shell welding module, which are arranged around the ring guide rail module, Flip module, transfer module, cutting CCD detection module, cutting protective cover loading and unloading module, shell cutting module and finished product unloading module;
所述环形导轨模组包括环形导轨,所述环形导轨上依次等间隔设置有若干工位,每个工位对应设有一个可沿环形导轨依次在各工位间循环传输的焊接切割一体治具模组,所述焊接切割一体治具模组与环形导轨传动连接;The circular guide rail module includes a circular guide rail, on which several stations are arranged at equal intervals in turn, and each station is correspondingly equipped with a welding and cutting integrated jig that can be circulated among the stations along the circular guide rail. A module, the welding and cutting integrated jig module is connected to the ring guide rail by transmission;
壳体上料模组,与环形导轨模组上的电池壳体上料工位相对应,以用于电池壳体上料;The shell feeding module corresponds to the battery shell loading station on the ring guide rail module, and is used for battery shell loading;
焊接CCD检测模组,与环形导轨模组上的电池壳体外框记录工位相对应,以用于电池壳体外壳记录;Weld the CCD detection module, which corresponds to the recording station of the outer frame of the battery case on the ring guide rail module, and is used for the recording of the outer case of the battery case;
盖片上料模组,与环形导轨模组上的电池盖片上料工位相对应,以用于电池盖片上料;The cover sheet feeding module corresponds to the battery cover sheet feeding station on the ring guide rail module, and is used for battery cover sheet feeding;
焊接保护盖上料下料模组,分别与环形导轨模组上的焊接保护盖上料工位和焊接保护盖下料工位相对应;The welding protective cover loading and unloading module corresponds to the welding protective cover loading station and the welding protective cover blanking station on the ring guide rail module respectively;
壳体焊接模组,与环形导轨模组上的调整工位相对应,以用于电池壳体与盖片的焊接;Shell welding module, which corresponds to the adjustment station on the ring guide rail module, is used for welding the battery case and the cover;
翻转模组,转移模组,均与环形导轨模组上的调整工位相对应,以用于焊接完成的电池壳体翻转换位;The overturning module and the transfer module correspond to the adjustment stations on the ring guide rail module, and are used for the flipping and repositioning of the battery case after welding;
切割CCD检测模组,与环形导轨模组上的电池壳体焊印检测工位相对应,以用于对焊接后电池壳体的焊印进行定位检测;Cut the CCD detection module, which corresponds to the battery case welding mark detection station on the ring guide rail module, and is used for positioning detection of the welding mark of the battery case after welding;
切割保护盖上料下料模组,分别与环形导轨模组上的切割保护盖上料工位和切割保护盖下料工位相对应;The cutting protective cover loading and unloading module corresponds to the cutting protective cover loading station and the cutting protective cover unloading station on the ring guide rail module respectively;
壳体切割模组,与环形导轨模组上的切割工位相对应,以用于对焊接后的电池壳体进行切割;Shell cutting module, corresponding to the cutting station on the ring guide rail module, for cutting the welded battery casing;
成品下料模组,与环形导轨模组上的成品下料工位相对应,以用于成品、NG品和电池壳体切割留下的废料的下料。The finished product blanking module corresponds to the finished product blanking station on the ring guide rail module, and is used for blanking of finished products, NG products and waste materials left by cutting the battery case.
作为本发明的进一步优选技术方案,所述环形导轨模组由环形导轨,以及固定支撑、从动轮组件、导轨机架、主动轮组件和驱动伺服组件组成;所述导轨机架固定安装在固定支撑上,所述环形导轨水平设置于导轨机架上;所述环形导轨为椭圆形轨道,从动轮组件的从动轮和主动轮组件的主动轮分别设置于椭圆形轨道的两端以带动椭圆形轨道转动,所述驱动伺服组件与主动轮组件转动连接。As a further preferred technical solution of the present invention, the ring guide rail module is composed of a ring guide rail, a fixed support, a driven wheel assembly, a guide rail frame, a driving wheel assembly and a drive servo assembly; the guide rail frame is fixedly installed on the fixed support Above, the circular guide rail is arranged horizontally on the guide rail frame; the circular guide rail is an elliptical track, and the driven wheel of the driven wheel assembly and the driving wheel of the driving wheel assembly are respectively arranged at both ends of the elliptical track to drive the elliptical track Rotate, the drive servo assembly is rotatably connected with the driving wheel assembly.
作为本发明的进一步优选技术方案,所述焊接切割一体治具模组由治具板、焊接治具组件、焊接保护盖、切割治具组件和切割治具定位组件组成;所述治具板用于与环形导轨传动相连,所述焊接治具组件与切割治具组件分别相对设置于治具板的左右两侧,所述焊接保护盖设置于焊接治具组件侧面,所述切割治具定位组件设置于切割治具组件侧面。As a further preferred technical solution of the present invention, the welding and cutting integrated jig module is composed of a jig plate, a welding jig assembly, a welding protection cover, a cutting jig assembly, and a cutting jig positioning assembly; In connection with the transmission of the circular guide rail, the welding jig assembly and the cutting jig assembly are respectively arranged on the left and right sides of the jig plate, the welding protection cover is arranged on the side of the welding jig assembly, and the cutting jig positioning assembly Set on the side of the cutting jig assembly.
作为本发明的进一步优选技术方案,所述壳体上料模组由上料四轴机器人、取料组件、Z轴上料升降组件、空盘移载组件、上料机架组件、空盘堆栈组件、上料控制器、X轴料盘上料组件和吸塑盘组成;所述上料四轴机器人与上料机架组件相对设置,所述取料组件为机械手并设置于上料四轴机器人的机械臂端部;所述X轴料盘上料组件设置于上料机架组件下方以用于沿X轴方向传送吸塑盘,所述Z轴上料升降组件设置于上料机架组件的侧面,以用于将X轴料盘上料组件上的吸塑盘提升至取料组件的抓取工位下方;所述空盘移载组件和空盘堆栈组件分别设置于上料机架组件的平台上,且位于取料组件的抓取工位侧面,以用于将空的吸塑盘移载并堆栈;所述上料控制器分别与上料四轴机器人、取料组件、Z轴上料升降组件、空盘移载组件、空盘堆栈组件和X轴料盘上料组件电连接。As a further preferred technical solution of the present invention, the shell loading module consists of a loading four-axis robot, a retrieving assembly, a Z-axis loading and lifting assembly, an empty disk transfer assembly, a loading rack assembly, and an empty disk stack component, a feeding controller, an X-axis tray feeding assembly and a blister tray; the loading four-axis robot is set opposite to the loading frame assembly, and the retrieving assembly is a manipulator and is set on the feeding four-axis The end of the mechanical arm of the robot; the X-axis feeding tray loading assembly is arranged below the feeding frame assembly for transmitting the blister tray along the X-axis direction, and the Z-axis feeding lifting assembly is arranged on the feeding frame The side of the component is used to lift the plastic tray on the X-axis tray loading component to the grabbing station of the reclaiming component; the empty tray transfer component and the empty tray stacking component are respectively set on the feeder on the platform of the frame assembly, and located on the side of the grabbing station of the reclaiming assembly, for transferring and stacking empty blister trays; the loading controller is connected with the loading four-axis robot, retrieving The Z-axis material lifting and lowering component, the empty tray transfer component, the empty tray stacking component and the X-axis tray loading component are electrically connected.
作为本发明的进一步优选技术方案,所述焊接CCD检测模组由焊接CCD检测组件、焊接CCD光源、焊接相机X轴运动组件和焊接CCD固定支架组成;所述焊接CCD固定支架位于焊接相机X轴运动组件的上方并与焊接相机X轴运动组件的传动部件传动连接,所述焊接CCD检测组件和焊接CCD光源分别固定安装在CCD固定支架上。As a further preferred technical solution of the present invention, the welding CCD detection module is composed of a welding CCD detection assembly, a welding CCD light source, a welding camera X-axis movement assembly and a welding CCD fixing bracket; the welding CCD fixing bracket is located on the welding camera X axis The top of the moving assembly is connected with the transmission part of the X-axis moving assembly of the welding camera, and the welding CCD detection assembly and the welding CCD light source are respectively fixedly installed on the CCD fixing bracket.
作为本发明的进一步优选技术方案,所述盖片上料模组由盖片机架组件、盖片X轴运动组件、盖片Z轴上料组件、上料控制组件、备料组件、盖片色标检测组件、上料堆栈组件、换料组件和送料控制组件组成;所述送料控制组件的传动部件上方设有以承料板,所述备料组件、盖片色标检测组件、上料堆栈组件均设置于承料板上,所述换料组件设置于承料板下方并与上料堆栈组件传动连接;所述盖片X轴运动组件固定安装在盖片机架组件上,所述盖片Z轴上料组件与盖片X轴运动组件传动连接,且盖片Z轴上料组件的取料抓手位于承料板的取料位上方;所述上料控制组件设置在承料板上用于检测取料位的状态。As a further preferred technical solution of the present invention, the cover sheet feeding module consists of a cover sheet frame assembly, a cover sheet X-axis movement assembly, a cover sheet Z-axis feeding assembly, a material loading control assembly, a material preparation assembly, and a cover sheet color code It is composed of a detection component, a material loading stack component, a material replacement component and a material feeding control component; a material bearing plate is arranged above the transmission part of the material feeding control component, and the material preparation component, the cover sheet color mark detection component, and the material loading stack component are all Set on the material receiving plate, the material changing assembly is arranged under the material receiving plate and connected with the material loading stack assembly; the cover sheet X-axis movement assembly is fixedly installed on the cover sheet frame assembly, and the cover sheet Z The shaft feeding component is connected to the X-axis motion component of the cover, and the pick-up handle of the Z-axis feeding component of the cover is located above the pick-up position of the material bearing plate; the material feeding control component is arranged on the material bearing plate for It is used to detect the state of the material level.
作为本发明的进一步优选技术方案,所述焊接保护盖上料下料模组由焊接保护盖堆栈组件、焊接保护盖上料缓冲夹爪组件、焊接保护盖机架组件、焊接保护盖上料X轴运动组件和焊接保护盖上料Z轴运动组件组成;所述焊接保护盖上料X轴运动组件固定安装在焊接保护盖机架组件上,所述焊接保护盖上料Z轴运动组件与焊接保护盖上料X轴运动组件传动连接,所述焊接保护盖上料缓冲夹爪组件连接在焊接保护盖上料Z轴运动组件的下方,所述焊接保护盖堆栈组件设置于焊接保护盖机架组件的侧面且位于焊接保护盖上料缓冲夹爪组件的取料位。As a further preferred technical solution of the present invention, the welding protection cover loading and unloading module consists of a welding protection cover stack assembly, a welding protection cover loading buffer jaw assembly, a welding protection cover frame assembly, a welding protection cover loading X Axis motion assembly and Z-axis motion assembly for welding protection cover feeding; the X-axis motion assembly for welding protection cover feeding is fixedly installed on the welding protection cover frame assembly, and the Z-axis motion assembly for welding protection cover feeding and welding The protection cover feeding X-axis movement assembly is transmission-connected, the welding protection cover feeding buffer jaw assembly is connected under the welding protection cover loading Z-axis movement assembly, and the welding protection cover stacking assembly is arranged on the welding protection cover frame The side of the component and is located at the pick-up position of the loading buffer jaw component of the welding protection cover.
作为本发明的进一步优选技术方案,所述壳体焊接模组由焊接X轴直线运动组件、焊接Y轴直线运动组件、焊接固定组件、焊接Z轴运动组件、振镜焊接组件和焊接色标检测组件组成;所述焊接Y轴直线运动组件位于焊接X轴直线运动组件上并与焊接X轴直线运动组件传动连接,所述焊接固定组件传动位于焊接Y轴直线运动组件上并与焊接Y轴直线运动组件传动连接,所述焊接Z轴运动组件固定安装在焊接固定组件上,所述振镜焊接组件与焊接Z轴运动组件传动连接,所述焊接色标检测组件安装在振镜焊接组件上,且检测方向与振镜焊接组件激光发射方向一致。As a further preferred technical solution of the present invention, the shell welding module consists of a welding X-axis linear motion assembly, a welding Y-axis linear motion assembly, a welding fixing assembly, a welding Z-axis motion assembly, a galvanometer welding assembly and a welding color code detection Component composition; the welding Y-axis linear motion component is located on the welding X-axis linear motion component and connected to the welding X-axis linear motion component, and the welding fixed component is located on the welding Y-axis linear motion component and connected to the welding Y-axis linear motion component. The movement assembly is connected by transmission, the welding Z-axis movement assembly is fixedly installed on the welding fixed assembly, the galvanometer welding assembly is in transmission connection with the welding Z-axis movement assembly, the welding color mark detection assembly is installed on the galvanometer welding assembly, And the detection direction is consistent with the laser emission direction of the galvanometer welding assembly.
作为本发明的进一步优选技术方案,所述翻转模组由翻转机架、翻转固定组件、翻转上料组件和翻转R轴旋转运动组件组成;所述翻转固定组件安装在翻转机架上,所述翻转上料组件位于翻转固定组件上并与翻转R轴旋转运动组件转动连接;所述转移模组由转移上料组件、转移缓冲组件、转移Z轴运动组件和转移X轴运动组件组成;所述转移X轴运动组件固定安装在翻转机架上且位于翻转上料组件的上方,所述转移Z轴运动组件位于转移X轴运动组件组上并与转移X轴运动组件组传动连接,所述转移缓冲组件传动连接在转移Z轴运动组件上,所述转移上料组件连接在转移缓冲组件的下端。As a further preferred technical solution of the present invention, the overturning module is composed of an overturning frame, an overturning fixed assembly, an overturning feeding assembly, and an overturning R-axis rotary motion assembly; the overturning fixed assembly is installed on the overturning frame, and the The flipping feeding assembly is located on the flipping fixed assembly and is rotationally connected with the flipping R-axis rotary motion assembly; the transfer module is composed of a transfer feeding assembly, a transfer buffer assembly, a transfer Z-axis motion assembly and a transfer X-axis motion assembly; the The transfer X-axis movement assembly is fixedly installed on the turning frame and is located above the turning feeding assembly. The transfer Z-axis movement assembly is located on the transfer X-axis movement assembly group and is connected to the transfer X-axis movement assembly group. The transfer The buffer assembly is transmission-connected to the transfer Z-axis movement assembly, and the transfer feeding assembly is connected to the lower end of the transfer buffer assembly.
作为本发明的进一步优选技术方案,所述壳体切割模组由切割X轴运动组件、切割Y轴运动组件、切割R轴旋转组件、风刀组件、离焦量检测组件、激光切割组件和切割Z轴运动组件组成;所述切割Y轴运动组件设置于切割X轴运动组件上并与切割X轴运动组件传动连接,所述切割Z轴运动组件设置于切割Y轴运动组件上并与切割Y轴运动组件传动连接,所述切割R轴旋转组件传动连接在切割Z轴运动组件上,所述激光切割组件转动连接在切割R轴旋转组件上,所述风刀组件和离焦量检测组件分别安装在激光切割组件上。As a further preferred technical solution of the present invention, the casing cutting module consists of a cutting X-axis movement assembly, a cutting Y-axis movement assembly, a cutting R-axis rotation assembly, an air knife assembly, a defocus detection assembly, a laser cutting assembly and a cutting The Z-axis movement assembly is composed of; the cutting Y-axis movement assembly is arranged on the cutting X-axis movement assembly and is connected with the cutting X-axis movement assembly, and the cutting Z-axis movement assembly is arranged on the cutting Y-axis movement assembly and is connected with the cutting Y-axis movement assembly. The shaft movement assembly is transmission-connected, the cutting R-axis rotation assembly is transmission-connected to the cutting Z-axis movement assembly, the laser cutting assembly is rotatably connected to the cutting R-axis rotation assembly, the air knife assembly and the defocus detection assembly are respectively Mounts on laser cut assembly.
本发明的全自动电池壳体焊接切割一体机可以达到如下有益效果:The fully automatic battery casing welding and cutting machine of the present invention can achieve the following beneficial effects:
本发明的全自动电池壳体焊接切割一体机,通过包括:环形导轨模组,设置于所述环形导轨模组四周的壳体上料模组、焊接CCD检测模组、盖片上料模组、焊接保护盖上料下料模组、壳体焊接模组、翻转模组,转移模组、切割CCD检测模组、切割保护盖上料下料模组、壳体切割模组和成品下料模组;所述环形导轨模组包括环形导轨,所述环形导轨上依次等间隔设置有若干工位,每个工位对应设有一个可沿环形导轨依次在各工位间循环传输的焊接切割一体治具模组,所述焊接切割一体治具模组与环形导轨传动连接;壳体上料模组,与环形导轨模组上的电池壳体上料工位相对应,以用于电池壳体上料;焊接CCD检测模组,与环形导轨模组上的电池壳体外框记录工位相对应,以用于电池壳体外壳记录;盖片上料模组,与环形导轨模组上的电池盖片上料工位相对应,以用于电池盖片上料;焊接保护盖上料下料模组,分别与环形导轨模组上的焊接保护盖上料工位和焊接保护盖下料工位相对应;壳体焊接模组,与环形导模组上的调整工位相对应,以用于电池壳体与盖片的焊接;翻转模组,转移模组,均与环形导轨模组上的调整工位相对应,以用于焊接完成的电池壳体翻转换位;切割CCD检测模组,与环形导轨模组上的电池壳体焊印检测工位相对应,以用于对焊接后电池壳体的焊印进行定位检测;切割保护盖上料下料模组,分别与环形导轨模组上的切割保护盖上料工位和切割保护盖下料工位相对应;壳体切割模组,与环形导轨模组上的切割工位相对应,以用于对焊接后的电池壳体进行切割;成品下料模组,与环形导轨模组上的成品下料工位相对应,以用于成品、NG品和电池壳体切割留下的废料的下料,通过多工位的环形导轨将电池壳体焊接和切割整合在一台设备上,极大的减小设备占地面积,降低设备成本,满足高品质、高自动化程度的电池生产线的要求。The fully automatic battery casing welding and cutting integrated machine of the present invention includes: a ring guide rail module, a shell feeding module arranged around the ring guide rail module, a welding CCD detection module, a cover sheet feeding module, Welding protective cover loading and unloading module, shell welding module, flipping module, transfer module, cutting CCD detection module, cutting protective cover loading and unloading module, shell cutting module and finished product blanking module group; the ring guide rail module includes a ring guide rail, and several stations are arranged at equal intervals on the ring guide rail. The jig module, the welding and cutting integrated jig module is connected with the ring guide rail; the shell feeding module corresponds to the battery shell feeding station on the ring guide rail module, and is used for the battery shell Material; Welding CCD detection module, corresponding to the recording position of the outer frame of the battery case on the ring guide rail module, for the recording of the battery case shell; Cover sheet feeding module, and the battery cover sheet loading on the ring guide rail module The station corresponds to the charging of the battery cover; the welding protective cover loading and unloading module corresponds to the welding protective cover feeding station and the welding protective cover blanking station on the ring guide rail module respectively; the shell welding The module corresponds to the adjustment station on the ring guide module and is used for welding the battery case and the cover; the flip module and the transfer module correspond to the adjustment station on the ring guide module to use Turn over the battery case after welding; cut the CCD detection module, corresponding to the battery case welding mark detection station on the ring guide rail module, for positioning and detection of the welding mark of the battery case after welding; The cutting protective cover loading and unloading module corresponds to the cutting protective cover loading station and the cutting protective cover blanking station on the ring guide rail module respectively; the shell cutting module corresponds to the cutting worker on the ring guide rail module corresponding to the position for cutting the welded battery case; the finished product blanking module corresponds to the finished product blanking station on the ring guide module, and is used for cutting and leaving the finished product, NG product and battery case The cutting of waste materials, the welding and cutting of the battery case are integrated on one device through the multi-station ring guide rail, which greatly reduces the equipment footprint and reduces the cost of the equipment to meet the needs of high-quality, high-automation batteries. production line requirements.
附图说明Description of drawings
下面结合附图和具体实施方式对本发明作进一步详细的说明。The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
图1为本发明全自动电池壳体焊接切割一体机提供的一实例的结构示意图;Fig. 1 is a structural schematic diagram of an example provided by the fully automatic battery case welding and cutting machine of the present invention;
图2为本发明图1的俯视图;Fig. 2 is the top view of Fig. 1 of the present invention;
图3为本发明全自动电池壳体焊接切割一体机提供的总装示意图;Fig. 3 is a schematic diagram of the assembly provided by the fully automatic battery casing welding and cutting machine of the present invention;
图4为本发明环形导轨模组提供的一实例的结构示意图;Fig. 4 is the schematic structural view of an example provided by the ring guide rail module of the present invention;
图5为本发明焊接切割一体治具模组提供的一实例的结构示意图;Fig. 5 is a structural schematic diagram of an example provided by the welding and cutting integrated fixture module of the present invention;
图6为本发明壳体上料模组提供的一实例的结构示意图;Fig. 6 is a structural schematic diagram of an example provided by the shell feeding module of the present invention;
图7为本发明焊接CCD检测模组提供的一实例的结构示意图;Fig. 7 is the structural representation of an example that welding CCD detection module of the present invention provides;
图8为本发明盖片上料模组提供的一实例的结构示意图;Fig. 8 is a structural schematic diagram of an example provided by the cover sheet loading module of the present invention;
图9为本发明焊接保护盖上料下料模组提供的一实例的结构示意图;Fig. 9 is a structural schematic diagram of an example provided by the welding protective cover loading and unloading module of the present invention;
图10为本发明壳体焊接模组提供的一实例的结构示意图;Fig. 10 is a structural schematic diagram of an example provided by the shell welding module of the present invention;
图11为本发明翻转模组和转移模组提供的一实例的结构示意图;Fig. 11 is a structural schematic diagram of an example provided by the flip module and the transfer module of the present invention;
图12为本发明切割CCD检测模组提供的一实例的结构示意图;Fig. 12 is a schematic structural view of an example provided by the cutting CCD detection module of the present invention;
图13为本发明切割保护盖上料下料模组提供的一实例的结构示意图;Fig. 13 is a structural schematic diagram of an example provided by the cutting protective cover loading and unloading module of the present invention;
图14为本发明壳体焊接模组提供的一实例的结构示意图;Fig. 14 is a structural schematic diagram of an example provided by the shell welding module of the present invention;
图15为本发明成品下料模组提供的一实例的结构示意图。Fig. 15 is a structural schematic diagram of an example provided by the finished product blanking module of the present invention.
图中:In the picture:
1、壳体上料模组,18、上料四轴机器人,19、取料组件,20、Z轴升降组件,21、空盘移载组件,22、上料机架组件,23、空盘堆栈组件,24、上料控制器,25、X轴料盘上料组件,26、吸塑盘;1. Shell feeding module, 18. Feeding four-axis robot, 19. Reclaiming component, 20. Z-axis lifting component, 21. Empty plate transfer component, 22. Feeding rack component, 23. Empty plate Stacking component, 24. Loading controller, 25. X-axis tray feeding component, 26. Blister tray;
2、盖片上料模组,27、盖片机架组件,28、盖片X轴运动组件,30、盖片Z轴上料组件,31、上料控制组件,33、备料组件,32、盖片色标检测组件,34、上料堆栈组件,35、换料组件,36、送料控制组件;2. Cover sheet feeding module, 27. Cover sheet rack assembly, 28. Cover sheet X-axis movement assembly, 30. Cover sheet Z-axis feeding assembly, 31. Material loading control assembly, 33. Material preparation assembly, 32. Cover Sheet color mark detection component, 34, material loading and stacking component, 35, refueling component, 36, feeding control component;
3、焊接保护盖上料下料模组,37、焊接保护盖堆栈组,38、焊接保护盖上料缓冲夹爪组件,39、焊接保护盖机架组件,40、焊接保护盖上料X轴运动组件,41、焊接保护盖上料Z轴运动组件;3. Welding protection cover loading and unloading module, 37. Welding protection cover stacking group, 38. Welding protection cover feeding buffer jaw assembly, 39. Welding protection cover frame assembly, 40. Welding protection cover feeding X axis Motion components, 41. Z-axis motion components for welding protective cover feeding;
4、壳体焊接模组,42、焊接X轴直线运动组,43、焊接Y轴直线运动组件,44、焊接固定组件,45、焊接Z轴运动组件,46、振镜焊接组件,47、焊接色标检测组件;4. Shell welding module, 42. Welding X-axis linear movement group, 43. Welding Y-axis linear movement component, 44. Welding fixed component, 45. Welding Z-axis movement component, 46. Galvanometer welding component, 47. Welding Color mark detection component;
5、焊接切割一体治具模组,48、焊接治具组件,49、治具板,50、焊接保护盖,51、切割治具组件,52、切割治具定位组件;5. Welding and cutting integrated jig module, 48, welding jig assembly, 49, jig plate, 50, welding protection cover, 51, cutting jig assembly, 52, cutting jig positioning assembly;
6、翻转模组,53、翻转机架,58、翻转固定组件,60、翻转上料组件,59,翻转R轴旋转运动组件;6. Overturning module, 53, overturning frame, 58, overturning fixed component, 60, overturning feeding component, 59, overturning R-axis rotary motion component;
7、转移模组,54、转移上料组件,55、转移缓冲组件,56、转移Z轴运动组件,57、转移X轴运动组件;7. Transfer module, 54. Transfer feeding assembly, 55. Transfer buffer assembly, 56. Transfer Z-axis motion assembly, 57. Transfer X-axis motion assembly;
8、切割CCD检测模组,61、切割CCD检测组件,62、切割CCD光源,63、切割X轴运动组件,64、切割固定组件;8. Cutting CCD detection module, 61. Cutting CCD detection component, 62. Cutting CCD light source, 63. Cutting X-axis movement component, 64. Cutting fixed component;
9、切割保护盖上料下料模组,65、切割保护盖堆栈组,70、切割保护盖上料缓冲夹爪组件,68、切割机架组件,69、切割Z轴缓冲模组,66、切割保护盖上料X轴运动组件,67、切割保护盖上料Z轴运动组件;9. Cutting protection cover loading and unloading module, 65. Cutting protection cover stacking group, 70. Cutting protection cover feeding buffer jaw assembly, 68. Cutting frame assembly, 69. Cutting Z-axis buffer module, 66. X-axis motion assembly for feeding the cutting protection cover, 67. Z-axis motion assembly for feeding the cutting protection cover;
10、环形导轨模组,72、环形导轨,71、固定支撑,73、从动轮组,74、导轨机架,75、主动轮组件,76、驱动伺服组件;10. Ring guide rail module, 72. Ring guide rail, 71. Fixed support, 73. Driven wheel group, 74. Guide rail frame, 75. Driving wheel assembly, 76. Drive servo assembly;
11、壳体切割模组,78、切割X轴运动组件,77、切割Y轴运动组件,79、切割R轴旋转组件,80、风刀组件,81、离焦量检测组件,82、激光切割组件,83、切割Z轴运动组件;11. Shell cutting module, 78. Cutting X-axis movement component, 77. Cutting Y-axis movement component, 79. Cutting R-axis rotation component, 80. Air knife component, 81. Defocus detection component, 82. Laser cutting Components, 83, cutting Z-axis motion components;
12、成品下料模组,87、第一电机组,86、第二电机组,85、型材架组件,84、皮带线组件;12. Finished product blanking module, 87. First motor unit, 86. Second motor unit, 85. Profile frame assembly, 84. Belt line assembly;
13、焊接CCD检测模组,89、焊接CCD检测组,91、焊接CCD光源,80、焊接相机X轴运动组,90、焊接CCD固定支架;13. Welding CCD detection module, 89. Welding CCD detection group, 91. Welding CCD light source, 80. Welding camera X-axis movement group, 90. Welding CCD fixing bracket;
14、工作台机架模组,15、外罩模组,16、焊接控制面板模组,17、切割控制面板模组。14. Workbench frame module, 15. Cover module, 16. Welding control panel module, 17. Cutting control panel module.
本发明目的实现、功能特点及优点将结合实施例,参照附图做进一步说明。The realization of the purpose, function and advantages of the present invention will be further described in conjunction with the embodiments and with reference to the accompanying drawings.
具体实施方式Detailed ways
下面将结合附图以及具体实施方式,对本发明做进一步描述。较佳实施例中所引用的如“上”、“下”、“左”、“右”、“中间”及“一”等用语,仅为便于叙述的明了,而非用以限定本发明可实施的范围,其相对关系的改变或调整,在无实质变更技术内容下,当亦视为本发明可实施的范畴。The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments. Terms such as "upper", "lower", "left", "right", "middle" and "one" quoted in the preferred embodiment are only for convenience of description, and are not used to limit the scope of the present invention. The scope of implementation and the change or adjustment of its relative relationship shall also be regarded as the scope of implementation of the present invention without substantive changes in technical content.
如图1至图3所示,全自动电池壳体焊接切割一体机应用于电池壳体生产加工领域中,其将电池壳体焊接和切割整合在同一台设备上,包括:As shown in Figures 1 to 3, the fully automatic battery case welding and cutting machine is used in the field of battery case production and processing, which integrates battery case welding and cutting on the same device, including:
环形导轨模组10,设置于所述环形导轨模组10四周的壳体上料模组1、焊接CCD检测模组13、盖片上料模组2、焊接保护盖上料下料模组3、壳体焊接模组4、翻转模组6,转移模组7、切割CCD检测模组、切割保护盖上料下料模组9、壳体切割模组11和成品下料模组12;The ring guide rail module 10, the shell feeding module 1, the welding CCD detection module 13, the cover sheet feeding module 2, the welding protection cover feeding and unloading module 3, which are arranged around the ring guide rail module 10, Shell welding module 4, turning module 6, transfer module 7, cutting CCD detection module, cutting protective cover loading and unloading module 9, shell cutting module 11 and finished product unloading module 12;
具体地,全自动电池壳体焊接切割一体机还包括以工作台机架模组14,环形导轨模组10、壳体上料模组1、焊接CCD检测模组13、盖片上料模组2、焊接保护盖上料下料模组3、壳体焊接模组4、翻转模组6,转移模组7、切割CCD检测模组、切割保护盖上料下料模组9、壳体切割模组11和成品下料模组12均设置于工作台机架模组14的台面上;工作台机架模组14上还设有用于防护的外罩模组15,外罩模组15的侧面设有用于人工操作的焊接控制面板模组16,以及切割控制面板模组17,所述焊接控制面板模组16用于电池壳体焊接控制,所述切割控制面板模组17用于电池壳体的切割控制。Specifically, the fully automatic battery case welding and cutting machine also includes a workbench frame module 14, a ring guide rail module 10, a shell feeding module 1, a welding CCD detection module 13, and a cover sheet feeding module 2. , welding protective cover loading and unloading module 3, shell welding module 4, flipping module 6, transfer module 7, cutting CCD detection module, cutting protective cover loading and unloading module 9, shell cutting mold The group 11 and the finished product blanking module 12 are all arranged on the table top of the workbench frame module 14; The welding control panel module 16 for manual operation, and the cutting control panel module 17, the welding control panel module 16 is used for battery casing welding control, and the cutting control panel module 17 is used for cutting the battery casing control.
所述环形导轨模组10包括环形导轨72,所述环形导轨72上依次等间隔设置有若干工位,每个工位对应设有一个可沿环形导轨72依次在各工位间循环传输的焊接切割一体治具模组5,所述焊接切割一体治具模组5与环形导轨72传动连接;The ring guide rail module 10 includes a ring guide rail 72, on which several stations are arranged at equal intervals in turn, and each station is correspondingly provided with a welding station that can be circulated among the stations along the ring guide rail 72 successively. Cutting integrated jig module 5, the welding and cutting integrated jig module 5 is connected to the ring guide rail 72 by transmission;
本实施例中,环形导轨72上的工位为十二个,按加工顺序依次为电池壳体上料工位、电池壳体外框记录工位、电池盖片上料工位、焊接保护盖上料工位、焊接工位、焊接保护盖下料工位、调整工位、电池壳体焊缝检测工位、切割保护盖上料工位、切割工位、切割保护盖下料工位和成品下料工位,生产过程中,治具用于承载待加工的电池壳体依次在各工位中按工序依次加工;In this embodiment, there are twelve stations on the circular guide rail 72, which are the battery casing loading station, the battery casing outer frame recording station, the battery cover sheet loading station, and the welding protection cover loading station in sequence according to the processing sequence. Station, welding station, welding protection cover blanking station, adjustment station, battery shell weld inspection station, cutting protective cover loading station, cutting station, cutting protective cover blanking station and finished product unloading Material station, during the production process, the jig is used to carry the battery case to be processed and processed in sequence in each station according to the procedure;
壳体上料模组1,与环形导轨模组10上的电池壳体上料工位相对应,以用于电池壳体上料;The shell feeding module 1 corresponds to the battery shell loading station on the ring guide rail module 10, and is used for battery shell loading;
焊接CCD检测模组13,与环形导轨模组10上的电池壳体外框记录工位相对应,以用于电池壳体外壳记录;Welding the CCD detection module 13 corresponds to the recording station of the outer frame of the battery case on the ring guide rail module 10, and is used for the recording of the outer case of the battery case;
盖片上料模组2,与环形导轨模组10上的电池盖片上料工位相对应,以用于电池盖片上料;The cover sheet feeding module 2 corresponds to the battery cover sheet feeding station on the ring guide rail module 10, and is used for battery cover sheet feeding;
焊接保护盖上料下料模组3,分别与环形导轨模组10上的焊接保护盖上料工位和焊接保护盖下料工位相对应;The welding protective cover loading and unloading module 3 corresponds to the welding protective cover feeding station and the welding protective cover blanking station on the ring guide rail module 10 respectively;
壳体焊接模组4,与环形导模组上的调整工位相对应,以用于电池壳体与盖片的焊接;The casing welding module 4 corresponds to the adjustment station on the ring guide module group, and is used for welding the battery casing and the cover sheet;
翻转模组6,转移模组7,均与环形导轨模组10上的调整工位相对应,以用于焊接完成的电池壳体翻转换位;The overturning module 6 and the transfer module 7 are all corresponding to the adjustment stations on the ring guide rail module 10, so as to be used for turning over and shifting the battery case after welding;
切割CCD检测模组,与环形导轨模组10上的电池壳体焊印检测工位相对应,以用于对焊接后电池壳体的焊印进行定位检测;Cutting the CCD detection module, corresponding to the battery case welding mark detection station on the ring guide rail module 10, for positioning detection of the welding mark of the battery case after welding;
切割保护盖上料下料模组9,分别与环形导轨模组10上的切割保护盖上料工位和切割保护盖下料工位相对应;The cutting protective cover loading and unloading module 9 corresponds to the cutting protective cover loading station and the cutting protective cover blanking station on the ring guide rail module 10 respectively;
壳体切割模组11,与环形导轨模组10上的切割工位相对应,以用于对焊接后的电池壳体进行切割;The casing cutting module 11 corresponds to the cutting station on the ring guide rail module 10, and is used for cutting the welded battery casing;
成品下料模组12,与环形导轨模组10上的成品下料工位相对应,以用于成品、NG品和电池壳体切割留下的废料的下料。The finished product blanking module 12 corresponds to the finished product blanking station on the ring guide rail module 10, and is used for blanking of finished products, NG products and waste materials left by cutting the battery case.
具体加工工序如下:The specific processing procedures are as follows:
第一步,由壳体上料模组1上料电池壳体至位于上料工位的治具上;The first step is to load the battery case from the case loading module 1 to the jig located at the loading station;
第二步,环形导轨模组10旋转带动焊接切割一体治具模组5移动,将壳体转运至位于电池壳体外框记录工位的焊接CCD检测模组13下,焊接CCD检测模组13进行CCD检测记录壳体外框;In the second step, the ring guide rail module 10 rotates to drive the welding and cutting integrated jig module 5 to move, and the housing is transferred to the welding CCD detection module 13 located at the recording station on the outer frame of the battery case, and the welding CCD detection module 13 is completed. CCD detects and records the outer frame of the housing;
第三步,环形导轨模组10旋转带动焊接切割一体治具模组5移动,将壳体转运至位于电池盖片上料工位的盖片上料模组2下,壳体盖片上料模组2的机械手将壳体盖片上料至承载有壳体的治具上;In the third step, the ring guide rail module 10 rotates to drive the welding and cutting integrated jig module 5 to move, and the shell is transferred to the cover feeding module 2 located at the battery cover feeding station, and the casing cover feeding module 2 The manipulator loads the shell cover onto the jig carrying the shell;
第四步,环形导轨模组10旋转带动焊接切割一体治具模组5移动,将壳体和盖片转运至位于焊接保护盖上料工位的焊接保护盖上料下料模组3下,并将焊接保护盖放置在治具对应的位置上;In the fourth step, the ring guide rail module 10 rotates to drive the welding and cutting integrated jig module 5 to move, and the shell and cover are transferred to the welding protection cover loading and unloading module 3 located at the welding protection cover loading station, And place the welding protection cover on the corresponding position of the jig;
第五步,环形导轨模组10旋转带动焊接切割一体治具模组5移动,将壳体、盖片和保护盖转运至位于焊接工位的壳体焊接模组4下,进行离焦量检测和焊接,焊接同时进行除尘;In the fifth step, the ring guide rail module 10 rotates to drive the welding and cutting integrated jig module 5 to move, and the shell, cover sheet and protective cover are transferred to the shell welding module 4 located at the welding station for defocus detection And welding, welding dust removal at the same time;
第六步,焊接完成后,环形导轨模组10旋转带动焊接切割一体治具模组5移动,将焊接好的产品转运至位于切割保护盖下料工位的焊接保护盖上料下料模组3处,焊接保护盖上料下料模组3的下料机械手将焊接保护盖取走;Step 6: After the welding is completed, the circular guide rail module 10 rotates to drive the welding and cutting integrated jig module 5 to move, and the welded products are transferred to the welding protective cover loading and unloading module located at the cutting protective cover unloading station 3, the welding protection cover is removed by the unloading manipulator of the welding protection cover loading and unloading module 3;
第七步,环形导轨模组10旋转带动焊接切割一体治具模组5移动,将焊接好的产品转运至位于调整工位的翻转模组6处,翻转模组6将焊接后的产品进行180度翻转,然后,转移模组7的抓料机械手取走翻转后的焊接产品并进行水平移载,然后转移模组7的抓料机械手进行Z轴下降,并放回到治具上;In the seventh step, the ring guide rail module 10 rotates to drive the welding and cutting integrated jig module 5 to move, and transfers the welded product to the turning module 6 located at the adjustment station, and the turning module 6 performs 180° of welding on the product. Then, the grabbing manipulator of the transfer module 7 takes away the flipped welding product and transfers it horizontally, then the grabbing manipulator of the transfer module 7 descends on the Z axis and puts it back on the jig;
第八步,环形导轨模组10旋转带动焊接切割一体治具模组5移动,将翻转旋转后的焊接产品转运至位于电池壳体焊印检测工位的切割CCD检测模组下,进行焊印检测;In the eighth step, the circular guide rail module 10 rotates to drive the welding and cutting integrated jig module 5 to move, and transfers the flipped and rotated welding products to the cutting CCD detection module located at the welding and printing detection station of the battery case for welding and printing detection;
第九步,环形导轨模组10旋转带动焊接切割一体治具模组5移动,将检测后的产品转运至切割保护盖上料工位的切割保护盖上料下料模组9处,切割保护盖上料下料模组9的上料机械手将切割保护盖上料至对应治具上;In the ninth step, the ring guide rail module 10 rotates to drive the welding and cutting integrated fixture module 5 to move, and the detected product is transferred to the cutting protection cover loading and unloading module 9 of the cutting protection cover loading station, and the cutting protection The feeding manipulator of the cover loading and unloading module 9 loads the cutting protective cover onto the corresponding jig;
第十步,环形导轨模组10旋转带动焊接切割一体治具模组5移动,将产品和切割保护盖转运至位于切割工位的壳体切割模组11处,进行离焦量检测和切割;In the tenth step, the ring guide rail module 10 rotates to drive the welding and cutting integrated fixture module 5 to move, and the product and the cutting protection cover are transferred to the shell cutting module 11 located at the cutting station for defocus detection and cutting;
第十一步,环形导轨模组10旋转带动焊接切割一体治具模组5移动,将切割后的产品和切割保护盖转运至位于切割保护盖下料工位的切割保护盖上料下料模组9处,卸载掉切割保护盖;In the eleventh step, the ring guide rail module 10 rotates to drive the welding and cutting integrated jig module 5 to move, and transfers the cut product and the cutting protection cover to the cutting protection cover loading and unloading mold located at the cutting protection cover unloading station Group 9, remove the cutting protection cover;
第十一步,环形导轨模组10旋转带动焊接切割一体治具模组5移动,将切割后的产品转运至位于成品下料工位的成品下料模组12处,进行成品、NG品和电池壳体切割留下的废料的下料,其中,第一步至第六步为焊接操作,第七步至第十二步为切割操作。In the eleventh step, the ring guide rail module 10 rotates to drive the welding and cutting integrated jig module 5 to move, and the cut product is transferred to the finished product blanking module 12 located at the finished product blanking station, and the finished product, NG product and The blanking of the scraps left by cutting the battery case, wherein the first to sixth steps are welding operations, and the seventh to twelfth steps are cutting operations.
以此进行循环生产,十二工位同步进行加工,采用将电池壳体焊接和切割整合在一台设备上,采用十二工位的环形导轨72,按照工序流转进行生产,极大的减小设备占地面积,降低设备成本。In this way, the circular production is carried out, and the twelve stations are processed simultaneously. The welding and cutting of the battery case are integrated on one piece of equipment, and the circular guide rail 72 of the twelve stations is used to carry out production according to the process flow, which greatly reduces the The equipment covers an area and reduces the equipment cost.
具体实施中,如图4所示,所述环形导轨模组10由环形导轨72,以及固定支撑71、从动轮组73件、导轨机架74、主动轮组件75和驱动伺服组件76组成;所述导轨机架74固定安装在固定支撑71上,所述环形导轨72水平设置于导轨机架74上;所述环形导轨72为椭圆形轨道,从动轮组73件的从动轮和主动轮组件75的主动轮分别设置于椭圆形轨道的两端以带动椭圆形轨道转动,所述驱动伺服组件76与主动轮组件75转动连接。In specific implementation, as shown in FIG. 4 , the annular guide rail module 10 is composed of an annular guide rail 72, a fixed support 71, 73 driven wheel sets, a guide rail frame 74, a driving wheel assembly 75 and a drive servo assembly 76; The guide rail frame 74 is fixedly installed on the fixed support 71, and the annular guide rail 72 is horizontally arranged on the guide rail frame 74; the annular guide rail 72 is an elliptical track, and the driven wheel and the driving wheel assembly 75 of the driven wheel group 73 The drive wheels are respectively arranged at two ends of the elliptical track to drive the elliptical track to rotate, and the driving servo assembly 76 is rotatably connected with the drive wheel assembly 75 .
环形导轨模组10的工作流程为:The working process of the ring guide rail module 10 is:
由于各工位等间隔设置,在每一个固定的CT里运动一段固定距离,将治具运送至下一工位,重复以上运动,如此循环反复,不停机不间断进行运送治具至下一工位的过程,以实现十二工位的同步加工。Since each station is set at equal intervals, move a fixed distance in each fixed CT, transport the jig to the next station, repeat the above movement, and repeat the cycle, without stopping and uninterruptedly transporting the jig to the next station One-bit process to realize synchronous processing of twelve stations.
具体实施中,如图5所示,所述焊接切割一体治具模组5由治具板49、焊接治具组件48、焊接保护盖、切割治具组件51和切割治具定位组件52组成;所述治具板49用于与环形导轨72传动相连,所述焊接治具组件48与切割治具组件51分别相对设置于治具板49的左右两侧,所述焊接保护盖设置于焊接治具组件48侧面,所述切割治具定位组件52设置于切割治具组件51侧面。In specific implementation, as shown in FIG. 5 , the integrated welding and cutting jig module 5 is composed of a jig plate 49, a welding jig assembly 48, a welding protection cover, a cutting jig assembly 51 and a cutting jig positioning assembly 52; The jig plate 49 is used to drive and connect with the ring guide rail 72. The welding jig assembly 48 and the cutting jig assembly 51 are respectively arranged on the left and right sides of the jig plate 49, and the welding protective cover is arranged on the welding jig assembly. On the side of the tool assembly 48 , the cutting jig positioning assembly 52 is arranged on the side of the cutting jig assembly 51 .
具体实施中,如图6所示,所述壳体上料模组1由上料四轴机器人18、取料组件19、Z轴上料升降组件、空盘移载组件21、上料机架组件22、空盘堆栈组件23、上料控制器24、X轴料盘上料组件25和吸塑盘26组成;所述上料四轴机器人18与上料机架组件22相对设置,所述取料组件19为机械手并设置于上料四轴机器人18的机械臂端部;所述X轴料盘上料组件25设置于上料机架组件22下方以用于沿X轴方向传送吸塑盘26,所述Z轴上料升降组件设置于上料机架组件22的侧面,以用于将X轴料盘上料组件25上的吸塑盘26提升至取料组件19的抓取工位下方;所述空盘移载组件21和空盘堆栈组件23分别设置于上料机架组件22的平台上,且位于取料组件19的抓取工位侧面,以用于将空的吸塑盘26移载并堆栈;所述上料控制器24分别与上料四轴机器人18、取料组件19、Z轴上料升降组件、空盘移载组件21、空盘堆栈组件23和X轴料盘上料组件25电连接。In specific implementation, as shown in Figure 6, the shell loading module 1 is composed of a loading four-axis robot 18, a retrieving assembly 19, a Z-axis loading and lowering assembly, an empty tray transfer assembly 21, and a loading frame. component 22, an empty tray stacking component 23, a loading controller 24, an X-axis tray loading component 25, and a blister tray 26; the loading four-axis robot 18 is set opposite to the loading frame assembly 22, The retrieving assembly 19 is a manipulator and is arranged at the end of the mechanical arm of the feeding four-axis robot 18; the X-axis tray feeding assembly 25 is arranged below the feeding frame assembly 22 for conveying the blister along the X-axis direction. Tray 26, the Z-axis feeding lifting assembly is arranged on the side of the feeding frame assembly 22, for lifting the plastic tray 26 on the X-axis feeding tray feeding assembly 25 to the grasping tool of the retrieving assembly 19 position below; the empty disc transfer assembly 21 and the empty disc stacking assembly 23 are respectively arranged on the platform of the loading frame assembly 22, and are located at the side of the grabbing station of the reclaiming assembly 19, for empty suction The plastic tray 26 is transferred and stacked; the loading controller 24 is connected with the loading four-axis robot 18, the retrieving assembly 19, the Z-axis loading and lowering assembly, the empty tray transfer assembly 21, the empty tray stacking assembly 23 and the X Shaft tray loading assembly 25 is electrically connected.
壳体上料模组1的工作流程为:The workflow of shell loading module 1 is as follows:
人工按下上料控制器24上的上料按钮,将堆栈带料的吸塑盘26放置在X轴料盘上料组件25上,按下上料控器上的上料按钮,将带料的吸塑盘26送至Z轴上料升降组件处,Z轴升降组件20上升运动将带料的吸塑盘26送至上料四轴机器人18取料位,取料组件19伸开夹爪抓取电池壳体放置在十二工位的环形导轨模组10上面的对应工位上的焊接切割一体治具模组5上的焊接工位上,如此反复上料,直至带料的吸塑盘26上的电池壳体全部抓取完,此时空吸塑盘26通过空盘移载组件21移栽至空盘堆栈组件23处,通过顶升气缸将空吸塑盘26进行堆栈,同时,重复以上送料动作,Z轴升降组件20将带料的吸塑盘26继续送至Z轴升降组件20处进行上料,如此反复,直至吸塑盘26堆栈至顶部满盘感应器反应,发出警报提示人工将空吸塑盘26取下,继续进行以上循环动作,不间断进行上料,当X轴料盘上料组件25上堆栈的带料的吸塑盘26全部用完时,人工按下上料控制上的上料按钮,然后将新的堆栈带料的吸塑盘26放置在X轴料盘上料组件25上,循环重复以上动作。Manually press the loading button on the loading controller 24, place the blister tray 26 with stacked material on the X-axis material tray loading assembly 25, press the loading button on the loading controller, and place the plastic tray 26 with the material on the X-axis. The blister tray 26 is sent to the Z-axis feeding lifting assembly, and the Z-axis lifting assembly 20 ascends to send the blister tray 26 with the material to the loading position of the four-axis robot 18, and the feeding assembly 19 stretches out the jaws to grab the material. Take the battery case and place it on the welding station on the welding and cutting integrated fixture module 5 on the corresponding station above the twelve-station ring guide rail module 10, and repeat the feeding until the blister tray with the material After all the battery cases on 26 have been grabbed, the empty plastic tray 26 is transplanted to the empty tray stacking assembly 23 through the empty tray transfer assembly 21, and the empty blister tray 26 is stacked by the jacking cylinder, and at the same time, repeat In the above feeding action, the Z-axis lifting assembly 20 will continue to send the plastic tray 26 with material to the Z-axis lifting assembly 20 for loading, and so on, until the blister tray 26 is stacked to the top and the sensor responds and an alarm is issued. Manually remove the empty plastic tray 26, continue the above cycle, and load the material without interruption. Press the material loading button on the material control, and then place the new stacked blister tray 26 on the X-axis material tray loading assembly 25, and repeat the above actions in a cycle.
具体实施中,如图7所示,所述焊接CCD检测模组13由焊接CCD检测组89件、焊接CCD光源91、焊接相机X轴运动组80件和焊接CCD固定支架90组成;所述焊接CCD固定支架90位于焊接相机X轴运动组80件的上方并与焊接相机X轴运动组80件的传动部件传动连接,所述焊接CCD检测组89件和焊接CCD光源91分别固定安装在CCD固定支架上。In specific implementation, as shown in Figure 7, the welding CCD detection module 13 is made up of 89 welding CCD detection groups, a welding CCD light source 91, 80 welding camera X-axis movement groups and a welding CCD fixing bracket 90; The CCD fixing bracket 90 is located above the 80 welding camera X-axis motion groups and is connected to the transmission parts of the 80 welding camera X-axis motion groups. on the stand.
焊接CCD检测模组13的工作流程为:The workflow of welding CCD detection module 13 is:
当已放置好电池壳体的十二工位环形导轨模组10上面的焊接切割一体治具模组5转运至焊接CCD检测模组13的第一个工作位时,焊接CCD检测组89件将对其进行检测,记录第一个工位上电池壳体的内框轨迹,检测完成后,焊接X轴运动组件运动将焊接CCD检测组89件送至第二个工作位,记录第二个工位上电池壳体的内框轨迹,完成后十二工位环形导轨模组10上面的焊接切割一体治具模组5转运至下一工位,焊接CCD检测模组13重复之前的CCD检测过程,如此循环反复,不停机不间断进行CCD检测电池壳体的内框轨迹。When the welding and cutting integrated fixture module 5 on the twelve-station ring guide rail module 10 that has placed the battery case is transferred to the first working position of the welding CCD detection module 13, the 89 welding CCD detection groups will Detect it and record the track of the inner frame of the battery case on the first station. After the inspection is completed, the welding X-axis motion component moves to send 89 welding CCD detection groups to the second work station, and records the second work position. The track of the inner frame of the battery case on the upper position, after completion, the welding and cutting integrated jig module 5 on the twelve-station ring guide rail module 10 is transferred to the next station, and the welding CCD detection module 13 repeats the previous CCD detection process , so that the cycle is repeated, and the CCD detects the inner frame trajectory of the battery case without stopping the machine.
具体实施中,如图8所示,所述盖片上料模组2由盖片机架组件27、盖片X轴运动组件28、盖片Z轴上料组件30、上料控制组件31、备料组件33、盖片色标检测组件32、上料堆栈组件34、换料组件35和送料控制组件36组成;所述送料控制组件36的传动部件上方设有以承料板,所述备料组件33、盖片色标检测组件32、上料堆栈组件34均设置于承料板上,所述换料组件35设置于承料板下方并与上料堆栈组件34传动连接;所述盖片X轴运动组件28固定安装在盖片机架组件27上,所述盖片Z轴上料组件30与盖片X轴运动组件28传动连接,且盖片Z轴上料组件30的取料抓手位于承料板的取料位上方;所述上料控制组件31设置在承料板上用于检测取料位的状态。In specific implementation, as shown in FIG. 8 , the cover sheet feeding module 2 is composed of a cover sheet frame assembly 27, a cover sheet X-axis movement assembly 28, a cover sheet Z-axis feeding assembly 30, a material loading control assembly 31, a material preparation Assembly 33, cover sheet color mark detection assembly 32, material loading stack assembly 34, refueling assembly 35, and feeding control assembly 36; the transmission part of the feeding control assembly 36 is provided with a material receiving plate, and the material preparation assembly 33 , the cover sheet color mark detection component 32, and the loading stack assembly 34 are all arranged on the material receiving plate, and the refueling assembly 35 is arranged under the material receiving plate and is connected with the transmission of the loading stack assembly 34; the cover sheet X-axis The motion assembly 28 is fixedly mounted on the cover frame assembly 27, the cover Z-axis feeding assembly 30 is transmission-connected with the cover X-axis motion assembly 28, and the pick-up handle of the cover Z-axis feeding assembly 30 is located at Above the material taking level of the material receiving plate; the material loading control assembly 31 is arranged on the material receiving plate for detecting the state of the material taking level.
盖片上料模组2的工作流程为:The workflow of cover sheet loading module 2 is as follows:
首次由人工将电池壳盖分别放置在备料组件33和上料堆栈组件34中放满,正常启动后,送料控制组件36将电池壳盖送至取料位,盖片Z轴上料组件30下降并伸开抓料夹爪,夹取电池壳盖上升,上料控制组件31感应到电池壳盖抓取完成后,盖片X轴运动组件28将抓取的电池壳盖运动送至十二工位环形导轨模组10上面的对应工位上的焊接切割一体治具模组5上的焊接工位上,同时盖片色标检测组件32检测电池壳盖已放置完成后,盖片X轴运动组件28返回重复之前上料动作,当上料堆栈组件34中的电池壳盖全部取完,此时换料组件35旋转将备料组件33旋转至取料位,继续之前的上料动作不间断上料,同时人工将空置的上料堆栈组件34放满电池壳盖,当备料组件33中的电池壳盖全部取完,换料组件35件反向旋转将上料堆栈组件34复位至取料位,重复上料动作,不间断上料,如此反复循环以上的上料过程和备料过程,实现不停机备料,不间断上料。For the first time, the battery case cover is manually placed in the material preparation component 33 and the loading stack component 34 to fill it up. After normal startup, the feeding control component 36 sends the battery case cover to the pick-up position, and the Z-axis loading component 30 of the cover sheet is lowered. And stretch out the grasping jaws, the battery case cover is clamped and rises. After the feeding control component 31 senses that the battery case cover has been grasped, the cover X-axis movement component 28 will move the captured battery case cover to the twelve-worker. Position the welding station on the corresponding station above the circular guide rail module 10 and the welding station on the integrated fixture module 5. At the same time, the cover sheet color mark detection component 32 detects that the battery case cover has been placed, and the cover sheet X-axis movement The assembly 28 returns to repeat the previous loading action. When all the battery case covers in the loading stack assembly 34 have been removed, the refill assembly 35 rotates to rotate the material preparation assembly 33 to the retrieving position, and continues the previous loading action without interruption. At the same time, manually fill the battery case cover with the vacant loading stack assembly 34. When all the battery case covers in the material preparation assembly 33 are taken out, the 35 parts of the refueling assembly are reversely rotated to reset the loading stack assembly 34 to the pick-up position. , Repeat the feeding action, uninterrupted feeding, repeat the above feeding process and preparation process in this way, realize non-stop material preparation, uninterrupted feeding.
具体实施中,如图9所示,所述焊接保护盖上料下料模组3由焊接保护盖堆栈组37件、焊接保护盖上料缓冲夹爪组件38、焊接保护盖机架组件39、焊接保护盖上料X轴运动组件40和焊接保护盖上料Z轴运动组件41组成;所述焊接保护盖上料X轴运动组件40固定安装在焊接保护盖机架组件39上,所述焊接保护盖上料Z轴运动组件41与焊接保护盖上料X轴运动组件40传动连接,所述焊接保护盖上料缓冲夹爪组件38连接在焊接保护盖上料Z轴运动组件41的下方,所述焊接保护盖堆栈组37件设置于焊接保护盖机架组件39的侧面且位于焊接保护盖上料缓冲夹爪组件38的取料位。In specific implementation, as shown in Figure 9, the welding protection cover loading and unloading module 3 consists of 37 welding protection cover stacking groups, welding protection cover feeding buffer jaw assembly 38, welding protection cover frame assembly 39, The welding protection cover feeding X-axis movement assembly 40 and the welding protection cover feeding Z-axis movement assembly 41 are composed; the welding protection cover feeding X-axis movement assembly 40 is fixedly installed on the welding protection cover frame assembly 39, and the welding The protective cover loading Z-axis movement assembly 41 is transmission-connected with the welding protection cover loading X-axis movement assembly 40, and the welding protection cover loading buffer jaw assembly 38 is connected below the welding protection cover loading Z-axis movement assembly 41, The welding protection cover stacking group 37 is arranged on the side of the welding protection cover frame assembly 39 and is located at the pick-up position of the welding protection cover feeding buffer jaw assembly 38 .
焊接保护盖上料下料模组3的工作流程为:The working process of welding protective cover loading and unloading module 3 is as follows:
首次人工将保护盖堆栈组件中放满保护盖,正常启动后,焊接保护盖上料X轴运动组件40运动到取保护盖工作位,焊接保护盖上料Z轴运动组件41下降并打开夹爪将保护盖抓取,然后上升至工作位,焊接保护盖上料X轴运动组件40运动将保护盖移栽送至十二工位环形导轨模组10上面的对应工位上的焊接切割一体治具模组5上的焊接工位上,压住已放置的电池壳体和电池壳盖,进行定位,放置好保护盖后,焊接保护盖上料X轴运动组件40运动到十二工位环形导轨模组10上面的对应工位上的焊接切割一体治具模组5上的焊接工位对面焊接工位上,通过焊接保护盖上料Z轴运动组件41将已完成焊接的工位上的保护盖抓取,上升至保护盖工作位,焊接保护盖上料X轴运动组件40运动将已完成焊接的工位上的保护盖移栽至保护盖堆栈组件上方放置工作位,将已完成焊接的工位上的保护盖通过保护盖上料Z轴运动组件下降放置在保护盖堆栈组件中,焊接保护盖上料X轴运动组件40复位回到保护盖抓取工作位,循环重复以上保护盖上料动作过程和保护盖回收抓取过程。For the first time, manually fill the protective cover stack assembly with protective covers. After normal startup, the X-axis movement component 40 of welding protective cover loading moves to the working position of taking protective covers, and the welding protective cover loading Z-axis movement component 41 descends and opens the jaws. Grab the protective cover, and then rise to the working position, and the X-axis movement assembly 40 moves the welding protective cover to transfer the protective cover to the welding and cutting integrated processing station on the corresponding station on the twelve-station ring guide rail module 10. On the welding station on the tool module 5, press the placed battery case and battery case cover for positioning. After the protective cover is placed, the X-axis movement assembly 40 for welding the protective cover is moved to the twelve-station ring On the welding station opposite to the welding station on the corresponding station on the guide rail module 10, the welding station on the integrated jig module 5 will pass the Z-axis movement assembly 41 that has completed the welding. The protective cover is picked up, raised to the protective cover working position, and the welding protective cover is loaded. The X-axis movement component moves 40. The protective cover on the station that has been welded is transplanted to the working position above the protective cover stack assembly, and the completed welding The protective cover on the station is lowered and placed in the protective cover stack assembly through the protective cover feeding Z-axis movement component, and the welding protective cover feeding X-axis movement component 40 is reset back to the protective cover grabbing work position, and the cycle repeats the above protective cover The feeding action process and the protection cover recovery grabbing process.
具体实施中,如图10所示,所述壳体焊接模组4由焊接X轴直线运动组42件、焊接Y轴直线运动组件43、焊接固定组件44、焊接Z轴运动组件45、振镜焊接组件46和焊接色标检测组件47组成;所述焊接Y轴直线运动组件43位于焊接X轴直线运动组42件上并与焊接X轴直线运动组42件传动连接,所述焊接固定组件44传动位于焊接Y轴直线运动组件43上并与焊接Y轴直线运动组件43传动连接,所述焊接Z轴运动组件45固定安装在焊接固定组件44上,所述振镜焊接组件46与焊接Z轴运动组件45传动连接,所述焊接色标检测组件47安装在振镜焊接组件46上,且检测方向与振镜焊接组件46激光发射方向一致。In specific implementation, as shown in Figure 10, the shell welding module 4 is composed of 42 welding X-axis linear motion groups, welding Y-axis linear motion assembly 43, welding fixing assembly 44, welding Z-axis motion assembly 45, galvanometer The welding assembly 46 and the welding color mark detection assembly 47 are composed; the welding Y-axis linear motion assembly 43 is located on the welding X-axis linear motion group 42 and connected with the welding X-axis linear motion group 42 transmissions, and the welding fixing assembly 44 The transmission is located on the welding Y-axis linear motion assembly 43 and is in transmission connection with the welding Y-axis linear motion assembly 43. The welding Z-axis motion assembly 45 is fixedly installed on the welding fixing assembly 44, and the galvanometer welding assembly 46 is connected to the welding Z-axis assembly. The moving component 45 is connected by transmission, and the welding color mark detection component 47 is installed on the galvanometer welding component 46 , and the detection direction is consistent with the laser emission direction of the galvanometer welding component 46 .
具体实施中,如图11所示,所述翻转模组6由翻转机架53、翻转固定组件58、翻转上料组件60和翻转R轴旋转运动组件59组成;所述翻转固定组件58安装在翻转机架53上,所述翻转上料组件60位于翻转固定组件58上并与翻转R轴旋转运动组件59转动连接;所述转移模组7由转移上料组件54、转移缓冲组件55、转移Z轴运动组件56和转移X轴运动组件57组成;所述转移X轴运动组件57固定安装在翻转机架53上且位于翻转上料组件60的上方,所述转移Z轴运动组件56位于转移X轴运动组件57组上并与转移X轴运动组件57组传动连接,所述转移缓冲组件55传动连接在转移Z轴运动组件56上,所述转移上料组件54连接在转移缓冲组件55的下端。In specific implementation, as shown in Figure 11, the said overturning module 6 is made up of an overturning frame 53, an overturning fixing assembly 58, an overturning feeding assembly 60 and an overturning R-axis rotary motion assembly 59; the overturning and fixing assembly 58 is installed on On the overturn frame 53, the overturn feeding assembly 60 is located on the overturn fixed assembly 58 and is rotationally connected with the overturn R-axis rotary motion assembly 59; the transfer module 7 is composed of a transfer feeding assembly 54, a transfer buffer assembly 55, The Z-axis motion assembly 56 and the transfer X-axis motion assembly 57 are composed; the transfer X-axis motion assembly 57 is fixedly installed on the turning frame 53 and is located above the turning feeding assembly 60, and the transfer Z-axis movement assembly 56 is located at the transfer The X-axis motion assembly 57 is set and connected with the transfer X-axis motion assembly 57 groups. The transfer buffer assembly 55 is connected to the transfer Z-axis motion assembly 56. The transfer feeding assembly 54 is connected to the transfer buffer assembly 55. lower end.
焊接壳体翻转模组6工作流程为:The working process of the welding shell flipping module 6 is as follows:
当已放置焊接好的电池壳体和电池壳盖的十二工位环形导轨模组10上面的焊接切割一体治具模组5转运至焊接壳体翻转模组6工作位时,翻转上料组件60上的气缸下降,通过固定其上的吸嘴吸住已焊接好的电池壳体和电池壳盖,然后气缸上升,翻转R轴旋转运动组件59旋转180度,将已焊接好的电池壳体和电池壳盖翻转朝上,等待壳体转移模组7将其取走,同时已取走焊接好的电池壳体和电池壳盖的十二工位环形导轨模组10上面的焊接切割一体治具模组5运动到下一工位,当壳体转移模组7将已焊接好翻转朝上的电池壳体和电池壳盖取走后,焊接壳体翻转模组6重复之前的取料过程,如此循环反复,不停机不间断进行取料翻转;When the welding and cutting integrated jig module 5 on the twelve-station circular guide rail module 10 that has placed the welded battery case and battery case cover is transferred to the working position of the welding case turning module 6, turn over the feeding assembly The cylinder on the 60 goes down, sucks the welded battery case and the battery case cover through the suction nozzle fixed on it, then the cylinder rises, turns the R-axis rotary motion assembly 59 to rotate 180 degrees, and the welded battery case and the battery case cover are turned upside down, waiting for the case transfer module 7 to take it away. At the same time, the welded and cut one-piece welder on the twelve-station ring guide rail module 10 that has welded the battery case and battery case cover has been removed. The tool module 5 moves to the next station, and when the case transfer module 7 removes the battery case and the battery case cover that have been welded upside down, the welding case overturning module 6 repeats the previous material removal process , so that the cycle is repeated, and the reclaiming and flipping is carried out without stopping and uninterrupted;
壳体转移模组7工作流程为:The working process of shell transfer module 7 is:
上料组件通过转移X轴运动组件57转运至取料位,转移上料组件54气缸伸出,通过其上的吸嘴吸住已焊接好翻转朝上的电池壳体和电池壳盖,气缸缩回,转移X轴运动组件57运动将其送至放置位,当已取走焊接好的电池壳体和电池壳盖的十二工位环形导轨模组10上面的焊接切割一体治具模组5运动放置位时,转移Z轴运动组件56运动,将已焊接好翻转朝上的电池壳体和电池壳盖放置在切割工位处,转移Z轴运动组件56复位,转移X轴运动组件57运动复位,转移上料组件54转运至取料位,重复之前的取料放料过程,如此循环反复,不停机不间断进行取料放料。The feeding assembly is transferred to the material taking position by transferring the X-axis motion assembly 57, and the cylinder of the transferring feeding assembly 54 stretches out, sucks the welded upturned battery case and the battery case cover through the suction nozzle on it, and the cylinder shrinks. Back, transfer the X-axis motion assembly 57 to move it to the placement position, when the welding and cutting integrated jig module 5 on the twelve-station ring guide rail module 10 that has welded the battery case and battery case cover has been removed When moving to the placement position, transfer the Z-axis motion assembly 56 to move, place the welded upturned battery case and battery case cover at the cutting station, transfer the Z-axis motion assembly 56 to reset, and transfer the X-axis motion assembly 57 to move Reset, transfer the feeding assembly 54 to the retrieving position, repeat the previous retrieving and discharging process, and repeat like this, without stopping the machine and uninterruptedly retrieving and discharging.
切割CCD检测模组位于电池壳体焊印检测工位处,如图12所示,其结构与焊接CCD检测模组13相似,所处位置与功能不同,切割CCD检测模组切割由切割CCD检测组件、切割CCD光源、切割X轴运动组件78和切割固定组件组成;The cutting CCD detection module is located at the welding print detection station of the battery case, as shown in Figure 12, its structure is similar to that of the welding CCD detection module 13, and its location and function are different. The cutting CCD detection module is cut by the cutting CCD detection module. component, cutting CCD light source, cutting X-axis movement component 78 and cutting fixed component;
切割CCD检测模组的工作流程为:The workflow of cutting CCD detection module is as follows:
当已放置焊接好翻转朝上的电池壳体和电池壳盖的十二工位环形导轨模组10上面的焊接切割一体治具模组5转运至切割CCD检测模组的第一个工作位时,切割CCD检测组件将对其进行检测,记录第一个工位上电池壳体和电池壳盖在壳体焊接模组4处焊接的焊印,检测完成后,切割X轴运动组件78运动将切割CCD检测组件送至第二个工作位,记录第二工位上电池壳体和电池壳盖在壳体焊接模组4处焊接的焊印,完成后十二工位环形导轨模组10上面的焊接切割一体治具模组5转运至下一工位,切割CCD检测模组重复之前的CCD检测过程,如此循环反复,不停机不间断进行CCD检测焊接焊印。When the welding and cutting integrated fixture module 5 on the 12-station circular guide rail module 10 with the battery case and battery case cover turned upside down has been placed and transferred to the first working position of the cutting CCD detection module , the cutting CCD detection component will detect it, and record the welding marks of the battery case and battery case cover welded at the case welding module 4 on the first station. After the detection is completed, the cutting X-axis movement component 78 will move Cut the CCD detection component and send it to the second working station, record the welding marks of the battery case and the battery case cover on the second station at the welding module 4 of the case, after completion, the twelve station ring guide rail module 10 The welding and cutting integrated jig module 5 is transferred to the next station, and the cutting CCD detection module repeats the previous CCD detection process, and the cycle is repeated, and the CCD is continuously inspected and welded.
切割保护盖上料下料模组9位于切割保护盖上料工位和切割保护盖下料工位,如图13所示,其结构与焊接保护盖上料下料模组3相似,仅安装位置与功能不同,切割保护盖上料下料模组9由切割保护盖堆栈组65件、切割保护盖上料缓冲夹爪组件70、切割机架组件68、切割Z轴缓冲模组69、切割保护盖上料X轴运动组件66和切割保护盖上料Z轴运动组件67组成;The cutting protective cover loading and unloading module 9 is located at the cutting protective cover loading station and the cutting protective cover blanking station, as shown in Figure 13, its structure is similar to that of the welding protective cover loading and unloading module 3, only the The position and function are different. The cutting protective cover loading and unloading module 9 consists of 65 pieces of cutting protective cover stacking sets, cutting protective cover loading buffer jaw assembly 70, cutting frame assembly 68, cutting Z-axis buffer module 69, cutting The protective cover feeding X-axis movement assembly 66 and the cutting protection cover feeding Z-axis movement assembly 67 are composed;
切割保护盖上料下料模组9工作流程为:The working process of cutting protection cover loading and unloading module 9 is as follows:
首次人工将保护切割盖堆栈组件中放满保护盖,正常启动后,切割保护盖上料X轴运动组件66运动到取保护盖工作位,切割保护盖上料Z轴运动组件67下降并打开夹爪将保护盖抓取,然后上升至工作位,切割保护盖上料X轴运动组件66运动将保护盖移栽送至十二工位环形导轨模组10上面的对应工位上的焊接切割一体治具模组5上的切割工位上,压住已放置焊接好的电池壳体和电池壳盖,进行定位,放置好保护盖后,切割保护盖上料X轴运动组件66运动到十二工位环形导轨模组10上面的对应工位上的焊接切割一体治具模组5上的切割工位对面切割工位上,通过切割保护盖上料Z轴运动组件67将已完成切割的工位上的保护盖抓取,上升至保护盖工作位,切割保护盖上料X轴运动组件66运动将已完成切割的工位上的保护盖移栽至切割保护盖堆栈组65件上方放置工作位,将已完成切割的工位上的保护盖通过切割保护盖上料Z轴运动组件67下降放置在切割保护盖堆栈组65件中,切割保护盖上料X轴运动组件66复位回到保护盖抓取工作位,重复之前的上料下料过程,如此循环反复,不停机不间断进行保护盖上料和保护盖回收抓取过程。For the first time, manually fill the protective cutting cover stack assembly with protective covers. After normal startup, the cutting protective cover feeding X-axis movement assembly 66 moves to the protective cover taking position, and the cutting protective cover loading Z-axis moving assembly 67 descends and opens the clip. The claws grab the protective cover, and then rise to the working position, and the X-axis movement component 66 moves the cutting protective cover to transfer the protective cover to the corresponding station on the 12-station ring guide rail module 10 for welding and cutting. On the cutting station on the jig module 5, press the welded battery case and the battery case cover for positioning. After the protective cover is placed, the X-axis movement assembly 66 for cutting the protective cover and feeding material moves to twelve. On the cutting station opposite to the cutting station on the welding and cutting integrated fixture module 5 on the corresponding station above the station ring guide rail module 10, the work that has been cut will be completed by the Z-axis movement assembly 67 of the cutting protection cover. The protective cover on the position is picked up, raised to the protective cover working position, and the cutting protective cover is loaded. The X-axis movement component 66 moves to transplant the protective cover on the station that has been cut to the 65 pieces of cutting protective cover stacking group and place it for work. position, the protective cover on the station that has completed the cutting is lowered by the cutting protective cover feeding Z-axis movement assembly 67 and placed in the cutting protective cover stacking group 65, and the cutting protective cover feeding X-axis moving assembly 66 is reset back to the protective cover. The cover grabbing work station repeats the previous loading and unloading process, and this cycle is repeated, without stopping and uninterruptedly carrying out the protective cover loading and protective cover recovery grabbing process.
具体实施中,如图14所示,所述壳体切割模组11由切割X轴运动组件78、切割Y轴运动组件77、切割R轴旋转组件79、风刀组件80、离焦量检测组件81、激光切割组件82和切割Z轴运动组件83组成;所述切割Y轴运动组件77设置于切割X轴运动组件78上并与切割X轴运动组件78传动连接,所述切割Z轴运动组件83设置于切割Y轴运动组件77上并与切割Y轴运动组件77传动连接,所述切割R轴旋转组件79传动连接在切割Z轴运动组件83上,所述激光切割组件82转动连接在切割R轴旋转组件79上,所述风刀组件80和离焦量检测组件81分别安装在激光切割组件82上。In specific implementation, as shown in Figure 14, the shell cutting module 11 is composed of a cutting X-axis movement assembly 78, a cutting Y-axis movement assembly 77, a cutting R-axis rotation assembly 79, an air knife assembly 80, and a defocus detection assembly 81. Composed of a laser cutting assembly 82 and a cutting Z-axis movement assembly 83; the cutting Y-axis movement assembly 77 is arranged on the cutting X-axis movement assembly 78 and connected with the cutting X-axis movement assembly 78, and the cutting Z-axis movement assembly 83 is arranged on the cutting Y-axis movement assembly 77 and is connected with the transmission of the cutting Y-axis movement assembly 77. The cutting R-axis rotation assembly 79 is transmission-connected to the cutting Z-axis movement assembly 83. The laser cutting assembly 82 is rotatably connected to the cutting On the R-axis rotation assembly 79 , the air knife assembly 80 and the defocus detection assembly 81 are respectively installed on the laser cutting assembly 82 .
壳体切割模组11工作流程为:The working process of shell cutting module 11 is as follows:
当已放置焊接好翻转朝上的电池壳体和电池壳盖的十二工位环形导轨模组10上面的焊接切割一体治具模组5转运至壳体切割模组11的第一个工作位时,离焦量检测组件81通过切割X轴运动组件78、切割Y轴运动组件77和切割Z轴运动组件83配合运动,对焊接好翻转朝上的电池壳体和电池壳盖的十二工位环形导轨模组10上面的焊接切割一体治具模组5电池壳体进行离焦量检测,当两个工位检测完成后,切割X轴运动组件78、切割Y轴运动组件77和切割Z轴运动组件83配合转运至切割起始位,此时激光切割组件82开始出光,通过切割X轴运动组件78、切割Y轴运动组件77、切割R轴旋转组件79和切割Z轴运动组件83配合运动,按照切割CCD检测模组检测的焊接焊印进行等距偏移一定距离进行电池壳体的切割,完成两个工位的切割后,壳体切割模组11复位,重复以上检测切割过程,如此循环反复,不停机不间断进行电池壳体的检测切割。When the welding and cutting integrated jig module 5 on the twelve-station circular guide rail module 10 with the battery casing and battery casing cover turned upside down has been placed, it is transferred to the first working position of the casing cutting module 11 At this time, the defocus detection component 81 cooperates with the cutting X-axis movement component 78, the cutting Y-axis movement component 77 and the cutting Z-axis movement component 83, to weld the battery case and the battery case cover turned upside down. The welding and cutting integrated jig module 5 battery housing on the position ring guide rail module 10 performs defocus detection. After the detection of the two stations is completed, the cutting X-axis motion assembly 78, the cutting Y-axis motion assembly 77 and the cutting Z The axis movement assembly 83 is transported to the cutting starting position in cooperation, at this time the laser cutting assembly 82 starts to emit light, and is coordinated by the cutting X-axis movement assembly 78, the cutting Y-axis movement assembly 77, the cutting R-axis rotation assembly 79 and the cutting Z-axis movement assembly 83 Movement, according to the welding welding mark detected by the cutting CCD detection module, the battery casing is cut at an equidistant offset by a certain distance. After the cutting of the two stations is completed, the casing cutting module 11 is reset, and the above detection and cutting process is repeated. This cycle is repeated, and the detection and cutting of the battery case is carried out without stopping the machine.
成品下料模组12位于成品下料工位,如图15所示,其由运送NG品和电池壳体切割留下的废料的第一电机组件87、运送产品的第二电机组件86、型材架组件85和皮带线组件84组成;The finished product blanking module 12 is located at the finished product blanking station, as shown in Figure 15, it consists of a first motor assembly 87 for transporting NG products and scraps left by battery case cutting, a second motor assembly 86 for transporting products, and profiles Frame assembly 85 and belt line assembly 84 are formed;
成品下料模组12工作流程为:Finished product blanking module 12 workflow is:
当已放置焊接好翻转朝上并已切割的电池壳体和电池壳盖的十二工位环形导轨模组10上面的焊接切割一体治具模组5转运至产品下料模组的取料位时,壳体上料模组1上的上料四轴机器人18将转运至取料位,取下焊接好翻转朝上并已切割的电池壳体和电池壳盖产品,并将其运送至皮带线组件84中的产品运送良品皮带线上,同时将切割下来的废料抓取至皮带线组件84中的废料皮带线上,当流入取料位的产品为NG品,壳体上料模组1上的上料四轴机器人18将取料位的NG品运送至皮带线组件84中的NG品皮带线上,同时将切割下来的废料抓取至皮带线组件84中的废料皮带线上,重复以上料下料过程,如此循环反复,不停机不间断进行产品、NG品和废料下料过程。When the welding and cutting integrated jig module 5 on the 12-station circular guide rail module 10 of the battery casing and the battery casing cover that has been welded, turned upside down and cut has been placed, it is transferred to the pick-up position of the product unloading module. At the same time, the feeding four-axis robot 18 on the shell feeding module 1 will be transferred to the pick-up position, remove the battery shell and battery shell cover products that have been welded and turned upside down and have been cut, and transport them to the belt The products in the line assembly 84 are transported on the belt line of good products, and at the same time, the cut waste is grabbed to the waste belt line in the belt line assembly 84. When the product flowing into the picking position is NG products, the shell feeding module The feeding four-axis robot 18 on the top transports the NG product at the pick-up level to the NG product belt line in the belt line assembly 84, and simultaneously grabs the cut waste to the waste belt line in the belt line assembly 84, and repeats The unloading process of the above materials is repeated in this way, and the uninterrupted uninterrupted feeding process of products, NG products and waste materials is carried out.
虽然以上描述了本发明的具体实施方式,但是本领域熟练技术人员应当理解,这些仅是举例说明,可以对本实施方式做出多种变更或修改,而不背离本发明的原理和实质,本发明的保护范围仅由所附权利要求书限定。Although the specific embodiments of the present invention have been described above, those skilled in the art should understand that these are only examples, and various changes or modifications can be made to the embodiments without departing from the principle and essence of the present invention. The scope of protection is limited only by the appended claims.
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