CN108655582A - A kind of full-automatic battery case weld cutting all-in-one machine - Google Patents
A kind of full-automatic battery case weld cutting all-in-one machine Download PDFInfo
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- CN108655582A CN108655582A CN201810327491.9A CN201810327491A CN108655582A CN 108655582 A CN108655582 A CN 108655582A CN 201810327491 A CN201810327491 A CN 201810327491A CN 108655582 A CN108655582 A CN 108655582A
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- 238000005520 cutting process Methods 0.000 title claims abstract description 242
- 238000003466 welding Methods 0.000 claims abstract description 264
- 238000001514 detection method Methods 0.000 claims abstract description 70
- 239000000463 material Substances 0.000 claims abstract description 61
- 230000005540 biological transmission Effects 0.000 claims abstract description 17
- 230000000712 assembly Effects 0.000 claims description 55
- 238000000429 assembly Methods 0.000 claims description 55
- 230000033001 locomotion Effects 0.000 claims description 47
- 239000000203 mixture Substances 0.000 claims description 18
- 210000000078 claw Anatomy 0.000 claims description 12
- 239000002699 waste material Substances 0.000 claims description 11
- 230000003139 buffering effect Effects 0.000 claims description 10
- 238000003698 laser cutting Methods 0.000 claims description 8
- 230000004807 localization Effects 0.000 claims description 4
- 239000007787 solid Substances 0.000 claims description 3
- 230000017105 transposition Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 14
- 238000010586 diagram Methods 0.000 description 14
- 238000000034 method Methods 0.000 description 14
- 230000008569 process Effects 0.000 description 14
- 238000005457 optimization Methods 0.000 description 9
- 230000007423 decrease Effects 0.000 description 5
- 230000009471 action Effects 0.000 description 3
- 230000005611 electricity Effects 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000007689 inspection Methods 0.000 description 3
- 230000010152 pollination Effects 0.000 description 3
- 230000032258 transport Effects 0.000 description 3
- 238000007664 blowing Methods 0.000 description 2
- 230000001887 anti-feedant effect Effects 0.000 description 1
- 230000001174 ascending effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 238000009415 formwork Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000010309 melting process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/38—Removing material by boring or cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/02—Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
- B23K26/03—Observing, e.g. monitoring, the workpiece
- B23K26/032—Observing, e.g. monitoring, the workpiece using optical means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/02—Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
- B23K26/06—Shaping the laser beam, e.g. by masks or multi-focusing
- B23K26/064—Shaping the laser beam, e.g. by masks or multi-focusing by means of optical elements, e.g. lenses, mirrors or prisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/08—Devices involving relative movement between laser beam and workpiece
- B23K26/083—Devices involving movement of the workpiece in at least one axial direction
- B23K26/0853—Devices involving movement of the workpiece in at least in two axial directions, e.g. in a plane
- B23K26/0861—Devices involving movement of the workpiece in at least in two axial directions, e.g. in a plane in at least in three axial directions
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/14—Working by laser beam, e.g. welding, cutting or boring using a fluid stream, e.g. a jet of gas, in conjunction with the laser beam; Nozzles therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/20—Bonding
- B23K26/21—Bonding by welding
Abstract
A kind of full-automatic battery case weld cutting all-in-one machine, including：Ring-shaped guide rail module; shell feeding module, welding CCD detections module, cover plate feeding module, the welding protection for being set to the ring-shaped guide rail module surrounding cover material blanking module, case weld module, overturning module, transfer module, cutting CCD detections module, cutting protection cap feeding blanking module, shell cutting module and finished product blanking module；The ring-shaped guide rail module includes ring-shaped guide rail, several stations are equidistantly provided on the ring-shaped guide rail successively, each station be correspondingly provided with one can along ring-shaped guide rail successively between each station circle transmission the integrated jig module of welding cutting, the integrated jig module of welding cutting is sequentially connected with ring-shaped guide rail, the present invention is welded battery case by the ring-shaped guide rail of multistation and cutting is incorporated into an equipment, greatly reduce occupation area of equipment, equipment cost is reduced, the requirement of the production line for manufacturing battery of high-quality, high the degree of automation is met.
Description
Technical field
The present invention relates to battery production equipment fields, and in particular to a kind of full-automatic battery case weld cutting all-in-one machine.
Background technology
Currently, in battery case production and processing field, existing battery case is being welded in cutting process, is generally adopted
It is realized with two independent equipment, and it is to use dispenser to weld and cut uniset all, is realized with index dial station
Station circulates, and layout space is larger, and cost is higher.
Invention content
The present invention provides a kind of full-automatic battery case weld cutting to solve the above problem of the existing technology
All-in-one machine is welding to solve existing battery case and in cutting process, need to use two independent equipment productions, lead to cloth
Office's space is larger, the higher problem of production cost.
To achieve the above object, the present invention provides a kind of full-automatic battery case weld cutting all-in-one machines, including：
Ring-shaped guide rail module is set to shell feeding module, the welding CCD detection moulds of the ring-shaped guide rail module surrounding
Group, cover plate feeding module, welding protection cover material blanking module, case weld module, overturning module, transfer module, cutting CCD
Detect module, cutting protection cap feeding blanking module, shell cutting module and finished product blanking module；
The ring-shaped guide rail module includes ring-shaped guide rail, is equidistantly provided with several stations on the ring-shaped guide rail successively,
Each station be correspondingly provided with one can along ring-shaped guide rail successively between each station circle transmission the integrated jig module of welding cutting,
The integrated jig module of welding cutting is sequentially connected with ring-shaped guide rail；
Shell feeding module, it is corresponding with the battery case feeding station on ring-shaped guide rail module, for battery case
Feeding；
It welds CCD and detects module, it is corresponding with the battery case outline border record station on ring-shaped guide rail module, for electricity
Pond shell shell record；
Cover plate feeding module, it is corresponding with the battery cover piece feeding station on ring-shaped guide rail module, for battery cover plate
Feeding；
Welding protection cover material blanking module, respectively on ring-shaped guide rail module welding protection lid feeding station and welding
Protection cap discharge station is corresponding；
Case weld module, it is corresponding with the adjustment station on ring-shaped guide rail module, for battery case and cover plate
Welding；
Module is overturn, module is shifted, it is corresponding with the adjustment station on ring-shaped guide rail module, for soldered
Battery case overturning transposition；
It cuts CCD and detects module, it is corresponding with the battery case weldering print detection station on ring-shaped guide rail module, for right
The weldering print of battery case carries out detection and localization after welding；
Cut protection cap feeding blanking module, respectively on ring-shaped guide rail module cutting protection cap feeding station and cutting
Protection cap discharge station is corresponding；
Shell cuts module, corresponding with the cutting work station on ring-shaped guide rail module, for the battery case after welding
Body is cut；
Finished product blanking module, it is corresponding with the finished product discharge station on ring-shaped guide rail module, for finished product, NG product and electricity
The blanking for the waste material that pond shell cutting leaves.
As present invention further optimization technical solution, the ring-shaped guide rail module is by ring-shaped guide rail, and fixed branch
Support, driven wheel assembly, guide rail framework, drive wheel assemblies and driving servopackage composition；The guide rail framework is fixedly mounted on
In fixed support, the ring-shaped guide rail is horizontally placed on guide rail framework；The ring-shaped guide rail is elliptical orbit, driven wheel assembly
Driven wheel and the driving wheels of drive wheel assemblies be respectively arranged at the both ends of elliptical orbit to drive elliptical orbit to rotate, institute
Driving servopackage is stated to be rotatablely connected with drive wheel assemblies.
As present invention further optimization technical solution, the integrated jig module of welding cutting is by jig plate, welding
Jig component, welding protection lid, cutting jig component and cutting jig positioning component composition；The jig plate with annular for leading
Rail transmission is connected, and the welding fixture component is relatively arranged on the left and right sides of jig plate with cutting jig component respectively, described
Welding protection lid is set to welding fixture component side, and the cutting jig positioning component is set to cutting jig component side.
As present invention further optimization technical solution, the shell feeding module is by four axis robot of feeding, feeding
Component, Z axis feeding lifting assembly, blank panel transfer component, feed frame component, blank panel heap stack component, feeding controller, X-axis material
Disk loading assemblies and plastic sucking disc composition；Four axis robot of the feeding is oppositely arranged with feed frame component, the take-off assembly
For manipulator and it is set to the mechanical arm end of four axis robot of feeding；The X-axis charging tray loading assemblies are set to feed frame
For transmitting plastic sucking disc along X-direction below component, the Z axis feeding lifting assembly is set to the side of feed frame component
Face, for being promoted to the plastic sucking disc on X-axis charging tray loading assemblies below the crawl station of take-off assembly；The blank panel transfer
Component and blank panel heap stack component are respectively arranged on the platform of feed frame component, and positioned at the crawl station side of take-off assembly
Face, for by empty plastic sucking disc transfer and storehouse；The feeding controller respectively with four axis robot of feeding, take-off assembly, Z
Axis feeding lifting assembly, blank panel transfer component, blank panel heap stack component and the electrical connection of X-axis charging tray loading assemblies.
As present invention further optimization technical solution, welding CCD detection module by weld CCD detection components,
Weld CCD light sources, welding camera X-axis moving parts and welding CCD fixing brackets composition；The welding CCD fixing brackets are located at
It welds the top of camera X-axis moving parts and is sequentially connected with the transmission parts of welding camera X-axis moving parts, the welding
CCD detection components and welding CCD light sources are respectively and fixedly installed on CCD fixing brackets.
As present invention further optimization technical solution, the cover plate feeding module is by cover plate rack components, cover plate X-axis
Moving parts, cover plate Z axis loading assemblies, feeding control assembly, stock component, cover plate color spot graph component, feeding heap stack component,
Reload component and feeding control assembly composition；It is equipped with above the transmission parts of the feeding control assembly with stock supporting plate, it is described standby
Material component, cover plate color spot graph component, feeding heap stack component may be contained on stock supporting plate, and the component that reloads is set to stock supporting plate
Lower section is simultaneously sequentially connected with feeding heap stack component；The cover plate X-axis moving parts are fixedly mounted in cover plate rack components, described
Cover plate Z axis loading assemblies are sequentially connected with cover plate X-axis moving parts, and the feeding handgrip of cover plate Z axis loading assemblies is located at bearing material
Above the feeding position of plate；The state for detecting feeding position is arranged on stock supporting plate in the feeding control assembly.
As present invention further optimization technical solution, the welding protection covers material blanking module by welding protection lid
Heap stack component, welding protection cover material buffering clip claw assembly, welding protection lid rack components, welding protection and cover material X-axis movement
Component and welding protection cover material Z axis moving parts composition；The welding protection covers material X-axis moving parts and is fixedly mounted on weldering
It connects in protection cap rack components, the welding protection covers material Z axis moving parts and covers material X-axis moving parts biography with welding protection
Dynamic connection, the welding protection cover material buffering clip claw assembly and are connected to the lower section that welding protection covers material Z axis moving parts, institute
Welding protection lid heap stack component is stated to be set to the side of welding protection lid rack components and cover material shock-absorbing clip positioned at welding protection
The feeding position of claw assembly.
As present invention further optimization technical solution, the case weld module by welding X-axis linear motion component,
Welding Y-axis linear motion component is welded and fixed component, welding Z axis moving parts, galvanometer weld assembly and welding color spot graph group
Part forms；The welding Y-axis linear motion component be located at welding X-axis linear motion component on and with welding X-axis linear motion group
Part be sequentially connected, it is described be welded and fixed component transmission be located at welding Y-axis linear motion component on and with welding Y-axis linear motion group
Part is sequentially connected, and the welding Z axis moving parts, which are fixedly mounted on, to be welded and fixed on component, the galvanometer weld assembly and welding
Z axis moving parts are sequentially connected, and the welding color spot graph component is mounted on galvanometer weld assembly, and detection direction and galvanometer
Weld assembly Laser emission direction is consistent.
As present invention further optimization technical solution, the overturning module by overturning frame, overturning fixation kit, turn over
Turn loading assemblies and overturning R axis rotary motion components composition；The overturning fixation kit is mounted on overturning frame, the overturning
Loading assemblies are located on overturning fixation kit and are rotatablely connected with overturning R axis rotary motion components；The transfer module is by shifting
Loading assemblies, transferring buffered component, transfer Z axis moving parts and transfer X-axis moving parts composition；The transfer X-axis exercise group
Part is fixedly mounted on overturning frame and positioned at the top of overturning loading assemblies, and the transfer Z axis moving parts are located at transfer X-axis
It is sequentially connected in moving parts group and with transfer X-axis moving parts group, the transferring buffered component is sequentially connected in transfer Z axis fortune
On dynamic component, the transfer loading assemblies are connected to the lower end of transferring buffered component.
As present invention further optimization technical solution, the shell cutting module is by cutting X-axis moving parts, cutting
Y-axis moving parts, cutting R axis rotary components, air knife component, defocusing amount detection components, laser cutting component and cutting Z axis movement
Component forms；The cutting Y-axis moving parts are set on cutting X-axis moving parts and connect with cutting X-axis moving parts transmission
It connects, the cutting Z axis moving parts are set on cutting Y-axis moving parts and are sequentially connected with cutting Y-axis moving parts, described
It cuts R axis rotary components to be sequentially connected on cutting Z axis moving parts, the laser cutting component is rotatably connected on cutting R axis
On rotary components, the air knife component and defocusing amount detection components are separately mounted on laser cutting component.
The full-automatic battery case weld cutting all-in-one machine of the present invention can reach following advantageous effect：
The full-automatic battery case weld cutting all-in-one machine of the present invention, by including：Ring-shaped guide rail module is set to described
Shell feeding module, welding CCD detections module, cover plate feeding module, the welding protection of ring-shaped guide rail module surrounding cover under material
Expect module, case weld module, overturning module, transfer module, cutting CCD detections module, cutting protection cap feeding blanking module,
Shell cuts module and finished product blanking module；The ring-shaped guide rail module includes ring-shaped guide rail, on the ring-shaped guide rail successively etc.
Be arranged at intervals with several stations, each station be correspondingly provided with one can along ring-shaped guide rail successively between each station circle transmission weldering
The integrated jig module of cutting is connect, the integrated jig module of welding cutting is sequentially connected with ring-shaped guide rail；Shell feeding module, with
Battery case feeding station on ring-shaped guide rail module is corresponding, for battery case feeding；It welds CCD and detects module, with
Battery case outline border record station on ring-shaped guide rail module is corresponding, is recorded for battery case shell；Cover plate feeding mould
Group, it is corresponding with the battery cover piece feeding station on ring-shaped guide rail module, for battery cover piece feeding；Welding protection covers material
Blanking module, respectively on ring-shaped guide rail module welding protection lid feeding station and welding protection lid discharge station it is corresponding；
Case weld module, it is corresponding with the adjustment station in annular guided mode group, for the welding of battery case and cover plate；Turning mould
Group shifts module, corresponding with the adjustment station on ring-shaped guide rail module, is changed for the overturning of soldered battery case
Position；It cuts CCD and detects module, it is corresponding with the battery case weldering print detection station on ring-shaped guide rail module, for welding
The weldering print of battery case carries out detection and localization afterwards；Cut protection cap feeding blanking module, respectively with cutting on ring-shaped guide rail module
It is corresponding with cutting protection cap discharge station to cut protection cap feeding station；Cutting on shell cutting module, with ring-shaped guide rail module
Cut that station is corresponding, for being cut to the battery case after welding；Finished product blanking module, and on ring-shaped guide rail module
Finished product discharge station is corresponding, for the blanking for the waste material that the cutting of finished product, NG product and battery case leaves, passes through multistation
Ring-shaped guide rail welds battery case and cutting is incorporated into an equipment, greatly reduces occupation area of equipment, reduces equipment
Cost meets the requirement of the production line for manufacturing battery of high-quality, high the degree of automation.
Description of the drawings
The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
Fig. 1 is the structural schematic diagram for the example that full-automatic battery case weld cutting all-in-one machine of the present invention provides；
Fig. 2 is the vertical view of Fig. 1 of the present invention；
Fig. 3 is the general assembly schematic diagram that full-automatic battery case weld cutting all-in-one machine of the present invention provides；
Fig. 4 is the structural schematic diagram for the example that ring-shaped guide rail module of the present invention provides；
Fig. 5 is the structural schematic diagram for the example that the integrated jig module of present invention welding cutting provides；
Fig. 6 is the structural schematic diagram for the example that inventive shell feeding module provides；
Fig. 7 is the structural schematic diagram that present invention welding CCD detects the example that module provides；
Fig. 8 is the structural schematic diagram for the example that cover plate feeding module of the present invention provides；
Fig. 9 is the structural schematic diagram that welding protection of the present invention covers the example that material blanking module provides；
Figure 10 is the structural schematic diagram that inventive shell welds the example that module provides；
Figure 11 is present invention overturning module and shifts the structural schematic diagram for the example that module provides；
Figure 12 is the structural schematic diagram that present invention cutting CCD detects the example that module provides；
Figure 13 is the structural schematic diagram for the example that present invention cutting protection cap feeding blanking module provides；
Figure 14 is the structural schematic diagram that inventive shell welds the example that module provides；
Figure 15 is the structural schematic diagram for the example that finished product blanking module of the present invention provides.
In figure：
1, shell feeding module, 18, four axis robot of feeding, 19, take-off assembly, 20, Z axis lifting assembly, 21, blank panel moves
Carry component, 22, feed frame component, 23, blank panel heap stack component, 24, feeding controller, 25, X-axis charging tray loading assemblies, 26, inhale
Mould disk；
2, cover plate feeding module, 27, cover plate rack components, 28, cover plate X-axis moving parts, 30, cover plate Z axis loading assemblies,
31, feeding control assembly, 33, stock component, 32, cover plate color spot graph component, 34, feeding heap stack component, 35, reload component,
36, feeding control assembly；
3, welding protection covers material blanking module, 37, welding protection lid storehouse group, 38, welding protection cover material shock-absorbing clip
Claw assembly, 39, welding protection lid rack components, 40, welding protection cover material X-axis moving parts, 41, welding protection cover material Z
Axis moving parts；
4, case weld module, 42, welding X-axis linear motion group, 43, welding Y-axis linear motion component, 44, welding it is solid
Determine component, 45, welding Z axis moving parts, 46, galvanometer weld assembly, 47, welding color spot graph component；
5, the integrated jig module of welding cutting, 48, welding fixture component, 49, jig plate, 50, welding protection lid, 51, cut
Cut jig component, 52, cutting jig positioning component；
6, module is overturn, 53, overturning frame, 58, overturning fixation kit, 60, overturning loading assemblies, 59, overturning R axis rotation
Moving parts；
7, module is shifted, 54, transfer loading assemblies, 55, transferring buffered component, 56, transfer Z axis moving parts, 57, transfer
X-axis moving parts；
8, cutting CCD detect module, 61, cutting CCD detection components, 62, cutting CCD light sources, 63, cutting X-axis exercise group
Part, 64, cutting fixture assembly；
9, cut protection cap feeding blanking module, 65, cutting protection cap storehouse group, 70, cutting protection cap feeding shock-absorbing clip
Claw assembly, 68, cutting frame component, 69, cutting Z axis buffer module, 66, cutting protection cap feeding X-axis moving parts, 67, cut
Cut protection cap feeding Z axis moving parts；
10, ring-shaped guide rail module, 72, ring-shaped guide rail, 71, fixed support, 73, driven wheels, 74, guide rail framework, 75, main
Drive wheel assemblies, 76, driving servopackage；
11, shell cut module, 78, cutting X-axis moving parts, 77, cutting Y-axis moving parts, 79, cutting R axis rotation
Component, 80, air knife component, 81, defocusing amount detection components, 82, laser cutting component, 83, cutting Z axis moving parts；
12, finished product blanking module, 87, first motor group, the 86, second motor group, 85, section material frame component, 84, belt line group
Part；
13, welding CCD detect module, 89, welding CCD detection groups, 91, welding CCD light sources, 80, welding camera X-axis movement
Group, 90, welding CCD fixing brackets；
14, worktable frame module, 15, outer cover module, 16, welding control panel module, 17, cut-sytle pollination panel mould
Group.
The object of the invention is realized, the embodiments will be further described with reference to the accompanying drawings for functional characteristics and advantage.
Specific implementation mode
Below in conjunction with attached drawing and specific implementation mode, the present invention is described further.Drawn in preferred embodiment
Such as "upper", "lower", "left", "right", " centre " and " one " term, only being illustrated for ease of narration, rather than to limit
The enforceable range of the present invention, relativeness are altered or modified, in the case where changing technology contents without essence, when being also considered as this hair
Bright enforceable scope.
As shown in Figure 1 to Figure 3, full-automatic battery case weld cutting all-in-one machine is applied to battery case production and processing field
In, battery case welding and cutting are incorporated into same equipment, including：
Ring-shaped guide rail module 10 is set to shell feeding module 1, the welding CCD inspections of 10 surrounding of ring-shaped guide rail module
It surveys module 13, cover plate feeding module 2, welding protection and covers material blanking module 3, case weld module 4, overturning module 6, shift mould
Group 7, cutting CCD detections module, cutting protection cap feeding blanking module 9, shell cutting module 11 and finished product blanking module 12；
Specifically, full-automatic battery case weld cutting all-in-one machine further includes with worktable frame module 14, ring-shaped guide rail
Module 10, shell feeding module 1, welding CCD detections module 13, cover plate feeding module 2, welding protection cover material blanking module 3,
Case weld module 4, overturning module 6, transfer module 7, cutting CCD detections module, cutting protection cap feeding blanking module 9, shell
Body cuts module 11 and finished product blanking module 12 may be contained on the table top of worktable frame module 14；Worktable frame module 14
On be additionally provided with outer cover module 15 for protection, the side of outer cover module 15, which is equipped with, is used for manually-operated welding control plane template die
Group 16 and cut-sytle pollination panel module 17, the welding control panel module 16 are described to cut for battery case welding control
Cut cut-sytle pollination of the control panel module 17 for battery case.
The ring-shaped guide rail module 10 includes ring-shaped guide rail 72, is equidistantly provided with successively on the ring-shaped guide rail 72 several
Station, each station be correspondingly provided with one can along ring-shaped guide rail 72 successively between each station circle transmission welding cutting integrally control
Has module 5, the integrated jig module 5 of welding cutting is sequentially connected with ring-shaped guide rail 72；
In the present embodiment, the station on ring-shaped guide rail 72 is 12, and battery case feeding work is followed successively by by processing sequence
Position, battery case outline border record station, battery cover piece feeding station, welding protection lid feeding station, welding post, welding protection
Lid discharge station, adjustment station, battery case weld seam detection station, cutting protection cap feeding station, cutting work station, cutting protection
Lid discharge station and finished product discharge station, in production process, jig is for carrying battery case to be processed successively in each station
In processed successively by process；
Shell feeding module 1, it is corresponding with the battery case feeding station on ring-shaped guide rail module 10, for battery case
Body feeding；
Weld CCD detect module 13, on ring-shaped guide rail module 10 battery case outline border record station it is corresponding, with
It is recorded in battery case shell；
Cover plate feeding module 2, it is corresponding with the battery cover piece feeding station on ring-shaped guide rail module 10, for battery cover
Piece feeding；
Welding protection covers material blanking module 3, respectively on ring-shaped guide rail module 10 welding protection lid feeding station and
Welding protection lid discharge station is corresponding；
Case weld module 4, it is corresponding with the adjustment station in annular guided mode group, for the weldering of battery case and cover plate
It connects；
Module 6 is overturn, module 7 is shifted, it is corresponding with the adjustment station on ring-shaped guide rail module 10, for having welded
At battery case overturn transposition；
It cuts CCD and detects module, it is corresponding with the battery case weldering print detection station on ring-shaped guide rail module 10, for
Detection and localization is carried out to the weldering print of battery case after welding；
Cut protection cap feeding blanking module 9, respectively on ring-shaped guide rail module 10 cutting protection cap feeding station and
It is corresponding to cut protection cap discharge station；
Shell cuts module 11, corresponding with the cutting work station on ring-shaped guide rail module 10, for the electricity after welding
Pond shell is cut；
Finished product blanking module 12, it is corresponding with the finished product discharge station on ring-shaped guide rail module 10, for finished product, NG product
The blanking of the waste material left with battery case cutting.
Specific manufacturing procedure is as follows：
The first step, by 1 feeding battery case of shell feeding module on the jig of feeding station；
Second step, the rotation of ring-shaped guide rail module 10 drive welding cutting one jig module 5 to move, shell are transported to position
It is recorded under the welding CCD detection modules 13 of station in battery case outline border, welding CCD detection modules 13 carry out CCD detection records
Shell outline border；
Third walks, and the rotation of ring-shaped guide rail module 10 drives welding to cut integrated jig module 5 and moves, and shell is transported to position
Under the cover plate feeding module 2 of battery cover piece feeding station, the manipulator of case lid piece feeding module 2 by case lid piece feeding extremely
It carries on the jig of shell；
4th step, the rotation of ring-shaped guide rail module 10 drive welding cutting one jig module 5 to move, shell and cover plate are turned
The welding protection being transported to positioned at welding protection lid feeding station covers under material blanking module 3, and welding protection lid is placed on and is controlled
Have on corresponding position；
5th step, the rotation of ring-shaped guide rail module 10 drive the integrated jig module of welding cutting 5 to move, by shell, cover plate and
Protection cap is transported under the case weld module 4 of welding post, carries out defocusing amount detection and welding, and welding, which is carried out at the same time, to remove
Dirt；
6th step, after the completion of welding, the rotation of ring-shaped guide rail module 10 drives welding cutting one jig module 5 to move, will
The product being welded, which is transported to, to be covered positioned at the welding protection for cutting protection cap discharge station at material blanking module 3, welding protection
The blanking mechanical hand for covering material blanking module 3 takes welding protection lid away；
7th step, the rotation of ring-shaped guide rail module 10 drive welding cutting one jig module 5 to move, the product that will be welded
It is transported at the overturning module 6 of adjustment station, the product after welding is carried out 180 degree overturning by overturning module 6, then, is turned
The material grasping manipulator of shifting formwork group 7 takes the welding product after overturning and the horizontal transfer of carry out away, then shifts the material grasping machinery of module 7
Hand carries out Z axis decline, and is put back on jig；
8th step, the rotation of ring-shaped guide rail module 10 drive welding cutting one jig module 5 to move, will overturn postrotational
Welding product is transported under the cutting CCD detection modules for welding print detection station positioned at battery case, carries out weldering print detection；
9th step, the rotation of ring-shaped guide rail module 10 drives welding cutting one jig module 5 to move, by the product after detection
It is transported at the cutting protection cap feeding blanking module 9 of cutting protection cap feeding station, cutting protection cap feeding blanking module 9
Feeding manipulator will be cut on protection cap feeding to corresponding jig；
Tenth step, the rotation of ring-shaped guide rail module 10 drive welding cutting one jig module 5 to move, product and cutting are protected
Protecting cover is transported at the shell cutting module 11 of cutting work station, carries out defocusing amount detection and cutting；
11st step, the rotation of ring-shaped guide rail module 10 drives welding cutting one jig module 5 to move, by the production after cutting
Product and cutting protection cap are transported at the cutting protection cap feeding blanking module 9 of cutting protection cap discharge station, are uninstalled
Cut protection cap；
11st step, the rotation of ring-shaped guide rail module 10 drives welding cutting one jig module 5 to move, by the production after cutting
Product are transported at the finished product blanking module 12 of finished product discharge station, carry out what finished product, NG product and battery case cutting left
The blanking of waste material, wherein the first step to the 6th step is that welding operates, and the 7th step to the 12nd step is cutting operation.
Cycle production is carried out with this, twelve-station, which synchronizes, to be processed, and is incorporated into using by battery case welding and cutting
In one equipment, using the ring-shaped guide rail 72 of twelve-station, is produced according to process circulation, greatly reduce equipment and take up an area face
Product reduces equipment cost.
In specific implementation, as shown in figure 4, the ring-shaped guide rail module 10 is by ring-shaped guide rail 72, and fixed support 71, from
Driving wheel group 73, guide rail framework 74, drive wheel assemblies 75 and driving servopackage 76 form；The guide rail framework 74 is fixedly mounted
In fixed support 71, the ring-shaped guide rail 72 is horizontally placed on guide rail framework 74；The ring-shaped guide rail 72 is oval rail
The driving wheel in road, driven wheel and drive wheel assemblies 75 that driven wheels are 73 is respectively arranged at the both ends of elliptical orbit to drive
Elliptical orbit rotates, and the driving servopackage 76 is rotatablely connected with drive wheel assemblies 75.
The workflow of ring-shaped guide rail module 10 is：
Since each station is arranged at equal intervals, one section of fixed range is moved in each fixed CT, jig is transported to
Next station, repeats the above movement, so cycle repeatedly, do not shut down it is uninterrupted transport jig to the process of next station,
To realize the synchronous processing of twelve-station.
In specific implementation, as shown in figure 5, the integrated jig module 5 of welding cutting is by jig plate 49, welding fixture component
48, welding protection lid, cutting jig component 51 and cutting jig positioning component 52 form；The jig plate 49 with annular for leading
The transmission of rail 72 is connected, and the welding fixture component 48 is relatively arranged on the left and right two of jig plate 49 with cutting jig component 51 respectively
Side, the welding protection lid are set to 48 side of welding fixture component, and the cutting jig positioning component 52 is set to cutting and controls
Has 51 side of component.
In specific implementation, as shown in fig. 6, the shell feeding module 1 is by four axis robot 18 of feeding, take-off assembly 19, Z
Axis feeding lifting assembly, blank panel transfer component 21, feed frame component 22, blank panel heap stack component 23, feeding controller 24, X-axis
Charging tray loading assemblies 25 and plastic sucking disc 26 form；Four axis robot 18 of the feeding is oppositely arranged with feed frame component 22, institute
Take-off assembly 19 is stated to be manipulator and be set to the mechanical arm end of four axis robot 18 of feeding；The X-axis charging tray loading assemblies
25 are set to 22 lower section of feed frame component for transmitting plastic sucking disc 26, the Z axis feeding lifting assembly setting along X-direction
In the side of feed frame component 22, for the plastic sucking disc 26 on X-axis charging tray loading assemblies 25 is promoted to take-off assembly 19
Crawl station below；The blank panel transfer component 21 and blank panel heap stack component 23 are respectively arranged at the flat of feed frame component 22
On platform, and positioned at the crawl station side of take-off assembly 19, for by empty 26 transfer of plastic sucking disc and storehouse；The feeding control
Device 24 processed respectively with four axis robot 18 of feeding, take-off assembly 19, Z axis feeding lifting assembly, blank panel transfer component 21, blank panel heap
Stack component 23 and X-axis charging tray loading assemblies 25 are electrically connected.
The workflow of shell feeding module 1 is：
The artificial feeding button pressed on feeding controller 24, the plastic sucking disc 26 of storehouse strip is placed on X-axis charging tray
Expect on component 25, presses the feeding button on feeding control device, the plastic sucking disc 26 of strip is sent to Z axis feeding lifting assembly, Z axis
20 ascending motion of lifting assembly send the plastic sucking disc 26 of strip to four axis robot of feeding, 18 feeding position, and take-off assembly 19 stretchs out folder
The welding cutting on correspondence station that pawl crawl battery case is placed on above the ring-shaped guide rail module 10 of twelve-station is integrally controlled
Have on the welding post on module 5, repeatedly feeding, until the battery case on the plastic sucking disc 26 of strip has all captured,
Empty plastic sucking disc 26 is transplanted by blank panel transfer component 21 to blank panel heap stack component 23 at this time, by jacking cylinder by empty plastic sucking disc
26 carry out storehouse, meanwhile, the above feeding action is repeated, the plastic sucking disc 26 of strip is continued to send to Z axis by Z axis lifting assembly 20 to be lifted
Feeding is carried out at component 20, repeatedly, until 26 storehouse of plastic sucking disc to top dishful inductor reacts, sends out alarm sounds people
Work removes empty plastic sucking disc 26, continues the above circulation action, uninterruptedly carries out feeding, when on X-axis charging tray loading assemblies 25
When the plastic sucking disc 26 of the strip of storehouse exhausts, the feeding button in feeding control is manually pressed, then by new storehouse band
The plastic sucking disc 26 of material is placed on X-axis charging tray loading assemblies 25, more than circulating repetition is acted.
In specific implementation, as shown in fig. 7, the welding CCD detects module 13 by welding CCD detections group 89, welding CCD
Light source 91, welding camera X-axis exercise group 80 and welding CCD fixing brackets 90 form；The welding CCD fixing brackets 90 are located at
It welds the top of camera X-axis exercise group 80 and is sequentially connected with the transmission parts of welding camera X-axis exercise group 80, the weldering
It connects CCD detections group 89 and welding CCD light sources 91 is respectively and fixedly installed on CCD fixing brackets.
Welding CCD detection module 13 workflow be：
Welding cutting one jig module 5 above the twelve-station ring-shaped guide rail module 10 for having placed battery case
When being transported to the first job position of welding CCD detection modules 13, welding CCD detections group 89 will be detected it, record
The inside casing track of battery case on first station, after the completion of detection, the movement of welding X-axis moving parts will weld CCD detection groups
89 are sent to second working position, record the inside casing track of battery case on second station, twelve-station annular is led after the completion
Welding cutting one jig module 5 above rail module 10 is transported to next station, before welding CCD detection modules 13 repeat
CCD detection process, so cycle repeatedly, do not shut down the uninterrupted inside casing track for carrying out CCD detection battery cases.
In specific implementation, as shown in figure 8, the cover plate feeding module 2 is by cover plate rack components 27, cover plate X-axis exercise group
Part 28, cover plate Z axis loading assemblies 30, feeding control assembly 31, stock component 33, cover plate color spot graph component 32, feeding storehouse
Component 34, reload component 35 and the composition of feeding control assembly 36；Be equipped with above the transmission parts of the feeding control assembly 36 with
Stock supporting plate, the stock component 33, cover plate color spot graph component 32, feeding heap stack component 34 may be contained on stock supporting plate, described
The component 35 that reloads is set to below stock supporting plate and is sequentially connected with feeding heap stack component 34；The cover plate X-axis moving parts 28 are solid
In cover plate rack components 27, the cover plate Z axis loading assemblies 30 are sequentially connected with cover plate X-axis moving parts 28 for Dingan County, and
The feeding handgrip of cover plate Z axis loading assemblies 30 is located above the feeding position of stock supporting plate；The setting of feeding control assembly 31 is being held
State on flitch for detecting feeding position.
The workflow of cover plate feeding module 2 is：
It is piled by manually battery case cap is individually positioned in stock component 33 and feeding heap stack component 34, is normally opened for the first time
After dynamic, feeding control assembly 36 send battery case cap to feeding position, and cover plate Z axis loading assemblies 30 decline and stretch out material grasping clamping jaw,
It grips battery case cap to rise, after the completion of feeding control assembly 31 senses battery case cap crawl, cover plate X-axis moving parts 28 will grab
The battery case cap movement taken is sent to the integrated jig of welding cutting on the correspondence station above twelve-station ring-shaped guide rail module 10
On welding post on module 5, while cover plate color spot graph component 32 detects after the completion of battery case cap placed, cover plate X-axis fortune
Dynamic component 28 returns repeat before feeding act, when the battery case cap in feeding heap stack component 34 all takes, group of reloading at this time
The rotation of part 35 rotates stock component 33 to feeding position, and the feeding before continuing acts uninterrupted feeding, while manually will be vacant
Feeding heap stack component 34 pile battery case cap, when the battery case cap in component 33 of stocking up all takes, the component 35 that reloads is anti-
Feeding heap stack component 34 is reset to feeding position to rotation, feeding is repeated and acts, uninterrupted feeding, repeatedly more than cycle
Stock, uninterrupted feeding are not shut down in feeding process and melting process, realization.
In specific implementation, as shown in figure 9, the welding protection covers material blanking module 3 by welding protection lid storehouse group 37
Part, welding protection cover material buffering clip claw assembly 38, welding protection lid rack components 39, welding protection and cover material X-axis exercise group
Part 40 and welding protection cover material Z axis moving parts 41 and form；The welding protection covers material X-axis moving parts 40 and is fixedly mounted
In welding protection lid rack components 39, the welding protection covers material Z axis moving parts 41 and covers material X-axis fortune with welding protection
Dynamic component 40 is sequentially connected, and the welding protection, which covers material buffering clip claw assembly 38 and is connected to welding protection and covers, expects Z axis movement
The lower section of component 41, the welding protection lid storehouse group 37 are set to the side of welding protection lid rack components 39 and positioned at welderings
Connect the feeding position of protection cap feeding buffering clip claw assembly 38.
Welding protection, which covers, expects that the workflow of blanking module 3 is：
Manually protection cap will be piled in protection cap heap stack component for the first time, after normal startup, welding protection covers material X-axis movement
Component 40 moves to protecting cover working position of going bail for, and welding protection covers material Z axis moving parts 41 and declines and open clamping jaw by protection cap
Crawl, then rises to working position, and welding protection covers 40 movement of material X-axis moving parts and send protection cap transplanting to twelve-station
On the welding post on welding cutting one jig module 5 on correspondence station above ring-shaped guide rail module 10, pushes down and put
The battery case and battery case cap set, are positioned, and after placing protection cap, welding protection covers material X-axis moving parts 40 and transports
Move the welding post on the welding cutting one jig module 5 on the correspondence station above twelve-station ring-shaped guide rail module 10
On the welding post of opposite, material Z axis moving parts 41 are covered by welding protection and grab the protection cap being completed on the station of welding
It takes, rises to protection cap working position, welding protection covers the guarantor that 40 movement of material X-axis moving parts will be completed on the station of welding
Protecting cover is transplanted to placement working position above protection cap heap stack component, and the protection cap being completed on the station of welding is passed through protection cap
The decline of feeding Z axis moving parts is placed in protection cap heap stack component, and welding protection covers 40 reset of material X-axis moving parts and returns to
Protection cap captures working position, and the above protection cap feeding action process of circulating repetition and protection cap recycle crawl process.
In specific implementation, as shown in Figure 10, the case weld module 4 is by welding X-axis linear motion group 42, welding Y
Axis linear motion component 43 is welded and fixed component 44, welding Z axis moving parts 45, galvanometer weld assembly 46 and welding colour code inspection
Component 47 is surveyed to form；The welding Y-axis linear motion component 43 be located at welding X-axis linear motion group 42 it is upper and with welding X-axis
The drive connection of linear motion group 42, it is described be welded and fixed the transmission of component 44 be located on welding Y-axis linear motion component 43 and with
It welds Y-axis linear motion component 43 to be sequentially connected, the welding Z axis moving parts 45, which are fixedly mounted on, is welded and fixed component 44
On, the galvanometer weld assembly 46 is sequentially connected with welding Z axis moving parts 45, and the welding color spot graph component 47 is mounted on
On galvanometer weld assembly 46, and detection direction is consistent with 46 Laser emission direction of galvanometer weld assembly.
In specific implementation, as shown in figure 11, the overturning module 6 is by overturning frame 53, overturning fixation kit 58, overturning
Expect that component 60 and overturning R axis rotary motions component 59 form；The overturning fixation kit 58 is mounted on overturning frame 53, described
Loading assemblies 60 are overturn to be located on overturning fixation kit 58 and be rotatablely connected with overturning R axis rotary motions component 59；The transfer
Module 7 is by 57 groups of transfer loading assemblies 54, transferring buffered component 55, transfer Z axis moving parts 56 and transfer X-axis moving parts
At；The transfer X-axis moving parts 57 are fixedly mounted on overturning frame 53 and positioned at the top of overturning loading assemblies 60, described
Shift Z axis moving parts 56 be located on 57 groups of transfer X-axis moving parts and with transfer 57 groups of drive connections of X-axis moving parts, institute
It states transferring buffered component 55 to be sequentially connected on transfer Z axis moving parts 56, it is slow that the transfer loading assemblies 54 are connected to transfer
Rush the lower end of component 55.
Welded case overturns 6 workflow of module：
Welding above the twelve-station ring-shaped guide rail module 10 for having placed the battery case and battery case cap that are welded
When cutting one jig module 5 is transported to welded case overturning 6 working position of module, the cylinder overturn on loading assemblies 60 declines,
Soldered battery case and battery case cap are sucked by the suction nozzle being fixed thereon, then cylinder rises, overturning R axis rotation fortune
Dynamic component 59 rotates 180 degree, and soldered battery case and battery case cap are overturn upward, waits for shell transfer module 7 will
It is taken away, while having taken the welding above the twelve-station ring-shaped guide rail module 10 of the battery case and battery case cap that are welded away
The integrated jig module of cutting 5 moves to next station, when shell transfer module 7 by soldered overturning battery case upward and
After battery case cap is taken away, welded case overturns the reclaiming process before module 6 repeats, and so cycle repeatedly, is not shut down uninterrupted
Carry out feeding overturning；
Shell shifts 7 workflow of module：
Loading assemblies are transported to feeding position by shifting X-axis moving parts 57, and transfer 54 cylinder of loading assemblies stretches out, passes through
The battery case and battery case cap of soldered overturning upward, cylinders retract, transfer X-axis moving parts 57 are sucked in suction nozzle thereon
Movement, which is passed to, places position, when the twelve-station ring-shaped guide rail module 10 for having taken the battery case and battery case cap that are welded away
When position is placed in integrated 5 movement of jig module of welding cutting above, transfer Z axis moving parts 56 move, by soldered overturning
Battery case and battery case cap upward is placed at cutting work station, and transfer Z axis moving parts 56 reset, and shift X-axis exercise group
Part 57, which moves, to be resetted, and transfer loading assemblies 54 are transported to feeding position, and the feeding blowing process before repeating so recycles repeatedly,
Uninterrupted progress feeding blowing is not shut down.
Cutting CCD detection modules are located at battery case weldering print detection station, as shown in figure 12, structure and welding CCD
Detection module 13 is similar, and present position is different from function, and cutting CCD detection module cuttings are by cutting CCD detection components, cutting
CCD light sources, cutting X-axis moving parts 78 and cutting fixture assembly composition；
Cutting CCD detection module workflow be：
It is welded on the twelve-station ring-shaped guide rail module 10 of overturning battery case upward and battery case cap when having placed
When the welding cutting one jig module 5 in face is transported to the first job position of cutting CCD detection modules, CCD detection groups are cut
Part will be detected it, record the weldering that battery case and battery case cap weld at case weld module 4 on first station
Print, after the completion of detection, cutting X-axis moving parts 78, which move, send cutting CCD detection components to second working position, record second
The weldering that battery case and battery case cap weld at case weld module 4 on station prints, after the completion twelve-station ring-shaped guide rail mould
Welding cutting one jig module 5 above group 10 is transported to next station, and cutting CCD detects the CCD inspections before module repeats
Survey process, so cycle repeatedly, do not shut down the uninterrupted CCD that carries out and detect welding weldering print.
It cuts protection cap feeding blanking module 9 and is located at cutting protection cap feeding station and cutting protection cap discharge station, such as
Shown in Figure 13, structure is covered to welding protection expects that blanking module 3 is similar, and only installation site is different from function, cuts protection cap
Feeding blanking module 9 is by cutting protection cap storehouse group 65, cutting protection cap feeding buffering clip claw assembly 70, cutting frame component
68, cutting Z axis buffering module 69, cutting protection cap feeding X-axis moving parts 66 and cutting protection cap feeding Z axis moving parts 67
Composition；
Cutting 9 workflow of protection cap feeding blanking module is：
Manually protection is cut in lid heap stack component for the first time and piles protection cap, after normal startup, cuts protection cap feeding X-axis
Moving parts 66 move to protecting cover working position of going bail for, and cutting protection cap feeding Z axis moving parts 67, which will decline and open clamping jaw, to be protected
Protecting cover captures, and then rises to working position, and cutting protection cap feeding X-axis moving parts 66, which move, send protection cap transplanting to 12
In the cutting work station on welding cutting one jig module 5 on correspondence station above station ring-shaped guide rail module 10, push down
The battery case and battery case cap being welded have been placed, has been positioned, after placing protection cap, cutting protection cap feeding X-axis fortune
Dynamic component 66 moves on the welding cutting one jig module 5 on the correspondence station above twelve-station ring-shaped guide rail module 10
Cutting work station opposite cutting work station on, by cut protection cap feeding Z axis moving parts 67 will be completed on the station of cutting
Protection cap crawl, rise to protection cap working position, cutting will be completed in 66 movement of cutting protection cap feeding X-axis moving parts
Protection cap on station transplants to 65 tops of cutting protection cap storehouse group and places working position, will be completed on the station of cutting
Protection cap is placed on by cutting the decline of protection cap feeding Z axis moving parts 67 in cutting protection cap storehouse group 65, and cutting is protected
The reset of protecting cover feeding X-axis moving parts 66 returns to protection cap crawl working position, and the feeding blanking process before repeating so recycles
Repeatedly, uninterrupted progress protection cap feeding and protection cap recycling crawl process are not shut down.
In specific implementation, as shown in figure 14, the shell cutting module 11 is by cutting X-axis moving parts 78, cutting Y-axis fortune
Dynamic component 77, cutting R axis rotary components 79, air knife component 80, defocusing amount detection components 81, laser cutting component 82 and cutting Z
Axis moving parts 83 form；The cutting Y-axis moving parts 77 are set on cutting X-axis moving parts 78 and are transported with cutting X-axis
Dynamic component 78 is sequentially connected, and the cutting Z axis moving parts 83 are set on cutting Y-axis moving parts 77 and are transported with cutting Y-axis
Dynamic component 77 is sequentially connected, and the cutting R axis rotary components 79 are sequentially connected on cutting Z axis moving parts 83, the laser
Cutting assembly 82 is rotatably connected on cutting R axis rotary components 79, and the air knife component 80 and defocusing amount detection components 81 are distinguished
On laser cutting component 82.
Shell cuts 11 workflow of module：
It is welded on the twelve-station ring-shaped guide rail module 10 of overturning battery case upward and battery case cap when having placed
When the welding cutting one jig module 5 in face is transported to the first job position of shell cutting module 11, defocusing amount detection components
81 match resultant motion by cutting X-axis moving parts 78, cutting Y-axis moving parts 77 and cutting Z axis moving parts 83, to being welded
Overturn the integrated jig mould of welding cutting above the twelve-station ring-shaped guide rail module 10 of battery case and battery case cap upward
5 battery cases of group carry out defocusing amount detection, after the completion of two stations detect, cutting X-axis moving parts 78, cutting Y-axis movement
Component 77 and 83 cooperation of cutting Z axis moving parts are transported to cutting start bit, are cut by laser component 82 at this time and start light extraction, pass through
X-axis moving parts 78, cutting Y-axis moving parts 77, cutting R axis rotary components 79 and cutting Z axis moving parts 83 are cut to coordinate
Movement carries out the cutting that pair-wise offset certain distance carries out battery case according to the welding weldering print of cutting CCD detection module detections,
After the cutting for completing two stations, shell cuts the reset of module 11, and repetition is above to detect cutting process, so recycles repeatedly, no
Shut down the uninterrupted detection cutting for carrying out battery case.
Finished product blanking module 12 is located at finished product discharge station, as shown in figure 15, is cut by transporting NG product and battery case
The first motor component 87 of the waste material left, the second electric machine assembly 86, section material frame component 85 and the belt line component for transporting product
84 compositions；
12 workflow of finished product blanking module is：
The twelve-station ring-shaped guide rail for overturning the battery case and battery case cap that upward and have cut is welded when having placed
When welding cutting one jig module 5 above module 10 is transported to the feeding position of product blanking module, on shell feeding module 1
Four axis robot 18 of feeding will be transported to feeding position, remove and overturning be welded upward and the battery case and battery case that have cut
Lid product, and carry it to the product in belt line component 84 and transport in non-defective unit belt line, while the waste material that will be cut down
Crawl is in the waste material belt line in belt line component 84, when the product for flowing into feeding position is NG product, on shell feeding module 1
The NG product of feeding position are transported in the NG product belt lines in belt line component 84 by four axis robot 18 of feeding, while will be under cutting
The waste material come is captured to the waste material belt line in belt line component 84, repeats, with feeding blanking process, so to recycle repeatedly, no
Shut down uninterrupted progress product, NG product and waste material blanking process.
Although specific embodiments of the present invention have been described above, those skilled in the art should be appreciated that this
It is merely illustrative of, various changes or modifications can be made to present embodiment, without departing from the principle and substance of the present invention,
Protection scope of the present invention is only limited by the claims that follow.
Claims (10)
1. a kind of full-automatic battery case weld cutting all-in-one machine, which is characterized in that including：
Ring-shaped guide rail module is set to the shell feeding module, welding CCD detections module, lid of the ring-shaped guide rail module surrounding
Piece feeding module, welding protection cover material blanking module, case weld module, overturning module, transfer module, cutting CCD detections
Module, cutting protection cap feeding blanking module, shell cutting module and finished product blanking module；
The ring-shaped guide rail module includes ring-shaped guide rail, is equidistantly provided with several stations on the ring-shaped guide rail successively, each
Station, which is correspondingly provided with one, to cut integrated jig module along the ring-shaped guide rail successively welding of circle transmission between each station, described
The integrated jig module of welding cutting is sequentially connected with ring-shaped guide rail；
Shell feeding module, it is corresponding with the battery case feeding station on ring-shaped guide rail module, for battery case feeding；
It welds CCD and detects module, it is corresponding with the battery case outline border record station on ring-shaped guide rail module, for battery case
Body case records；
Cover plate feeding module, it is corresponding with the battery cover piece feeding station on ring-shaped guide rail module, for battery cover piece feeding；
Welding protection cover material blanking module, respectively with the welding protection lid feeding station and welding protection on ring-shaped guide rail module
Lid discharge station is corresponding；
Case weld module, it is corresponding with the adjustment station in annular guided mode group, for the welding of battery case and cover plate；
Module is overturn, module is shifted, it is corresponding with the adjustment station on ring-shaped guide rail module, for soldered battery
Shell overturning transposition；
It cuts CCD and detects module, it is corresponding with the battery case weldering print detection station on ring-shaped guide rail module, for welding
The weldering print of battery case carries out detection and localization afterwards；
Cut protection cap feeding blanking module, respectively on ring-shaped guide rail module cutting protection cap feeding station and cutting protection
Lid discharge station is corresponding；
Shell cut module, it is corresponding with the cutting work station on ring-shaped guide rail module, for the battery case after welding into
Row cutting；
Finished product blanking module, it is corresponding with the finished product discharge station on ring-shaped guide rail module, for finished product, NG product and battery case
The blanking for the waste material that body cutting leaves.
2. full-automatic battery case weld cutting all-in-one machine according to claim 1, which is characterized in that the ring-shaped guide rail
Module is by ring-shaped guide rail, and fixed support, driven wheel assembly, guide rail framework, drive wheel assemblies and driving servopackage composition；
The guide rail framework is fixedly mounted in fixed support, and the ring-shaped guide rail is horizontally placed on guide rail framework；The annular is led
Rail is elliptical orbit, and the driven wheel of driven wheel assembly and the driving wheel of drive wheel assemblies are respectively arranged at the two of elliptical orbit
To drive elliptical orbit to rotate, the driving servopackage is rotatablely connected with drive wheel assemblies at end.
3. full-automatic battery case weld cutting all-in-one machine according to claim 2, which is characterized in that the welding cutting
Integrated jig module is by jig plate, welding fixture component, welding protection lid, cutting jig component and cutting jig positioning component group
At；The jig plate is used to be connected with ring-shaped guide rail transmission, and the welding fixture component is set relatively respectively with cutting jig component
It is placed in the left and right sides of jig plate, the welding protection lid is set to welding fixture component side, the cutting jig positioning group
Part is set to cutting jig component side.
4. full-automatic battery case weld cutting all-in-one machine according to claim 3, which is characterized in that the shell feeding
Module is by four axis robot of feeding, take-off assembly, Z axis feeding lifting assembly, blank panel transfer component, feed frame component, blank panel
Heap stack component, feeding controller, X-axis charging tray loading assemblies and plastic sucking disc composition；Four axis robot of the feeding and feed frame
Component is oppositely arranged, and the take-off assembly is manipulator and is set to the mechanical arm end of four axis robot of feeding；The X-axis material
Disk loading assemblies are set to below feed frame component to transmit plastic sucking disc, the Z axis feeding lifting assembly along X-direction
It is set to the side of feed frame component, for the plastic sucking disc on X-axis charging tray loading assemblies is promoted to grabbing for take-off assembly
It takes below station；The blank panel transfer component and blank panel heap stack component are respectively arranged on the platform of feed frame component, and position
In the crawl station side of take-off assembly, for by empty plastic sucking disc transfer and storehouse；The feeding controller respectively with it is upper
Expect four axis robots, take-off assembly, Z axis feeding lifting assembly, blank panel transfer component, blank panel heap stack component and X-axis charging tray feeding
Component is electrically connected.
5. full-automatic battery case weld cutting all-in-one machine according to claim 4, which is characterized in that the welding CCD
Module is detected by welding CCD detection components, welding CCD light sources, welding camera X-axis moving parts and welding CCD fixing bracket groups
At；The welding CCD fixing brackets be located at the top of welding camera X-axis moving parts and with welding camera X-axis moving parts
Transmission parts are sequentially connected, and the welding CCD detection components and welding CCD light sources are respectively and fixedly installed on CCD fixing brackets.
6. full-automatic battery case weld cutting all-in-one machine according to claim 5, which is characterized in that the cover plate feeding
Module is by cover plate rack components, cover plate X-axis moving parts, cover plate Z axis loading assemblies, feeding control assembly, stock component, cover plate
Color spot graph component, feeding heap stack component, reload component and feeding control assembly composition；The driving section of the feeding control assembly
It is equipped with stock supporting plate above part, the stock component, cover plate color spot graph component, feeding heap stack component may be contained within stock supporting plate
On, the component that reloads is set to below stock supporting plate and is sequentially connected with feeding heap stack component；The cover plate X-axis moving parts are solid
Dingan County is in cover plate rack components, and the cover plate Z axis loading assemblies are sequentially connected with cover plate X-axis moving parts, and cover plate Z axis
The feeding handgrip of loading assemblies is located above the feeding position of stock supporting plate；The feeding control assembly is arranged on stock supporting plate for examining
Measure the state of material position.
7. full-automatic battery case weld cutting all-in-one machine according to claim 6, which is characterized in that the welding protection
It covers material blanking module and material buffering clip claw assembly, welding protection lid rack is covered by welding protection lid heap stack component, welding protection
Component, welding protection cover material X-axis moving parts and welding protection covers material Z axis moving parts composition；The welding protection lid
Feeding X-axis moving parts are fixedly mounted in welding protection lid rack components, the welding protection cover material Z axis moving parts with
Welding protection covers material X-axis moving parts and is sequentially connected, and the welding protection, which covers, expects that buffering clip claw assembly is connected to welding and protects
The lower section of protecting cover feeding Z axis moving parts, the welding protection lid heap stack component are set to the side of welding protection lid rack components
Face and the feeding position that material buffering clip claw assembly is covered positioned at welding protection.
8. full-automatic battery case weld cutting all-in-one machine according to claim 7, which is characterized in that the case weld
Module by welding X-axis linear motion component, welding Y-axis linear motion component, be welded and fixed component, welding Z axis moving parts, shake
Mirror weld assembly and welding color spot graph component composition；The welding Y-axis linear motion component is located at welding X-axis linear motion group
It is sequentially connected on part and with welding X-axis linear motion component, it is described to be welded and fixed component transmission positioned at welding Y-axis linear motion group
It is sequentially connected on part and with welding Y-axis linear motion component, the welding Z axis moving parts, which are fixedly mounted on, is welded and fixed component
On, the galvanometer weld assembly is sequentially connected with welding Z axis moving parts, and the welding color spot graph component is welded mounted on galvanometer
On connected components, and detection direction is consistent with galvanometer weld assembly Laser emission direction.
9. full-automatic battery case weld cutting all-in-one machine according to claim 8, which is characterized in that the overturning module
It is made of overturning frame, overturning fixation kit, overturning loading assemblies and overturning R axis rotary motion components；Group is fixed in the overturning
Part be mounted on overturning frame on, the overturning loading assemblies be located at overturning fixation kit on and with overturn R axis rotary motion components
Rotation connection；The transfer module is by transfer loading assemblies, transferring buffered component, transfer Z axis moving parts and transfer X-axis movement
Component forms；The transfer X-axis moving parts are fixedly mounted on overturning frame and positioned at the top of overturning loading assemblies, described
It shifts Z axis moving parts to be located in transfer X-axis moving parts group and be sequentially connected with transfer X-axis moving parts group, the transfer
Buffer Unit is sequentially connected on transfer Z axis moving parts, and the transfer loading assemblies are connected to the lower end of transferring buffered component.
10. full-automatic battery case weld cutting all-in-one machine according to claim 9, which is characterized in that the shell is cut
Module is cut by cutting X-axis moving parts, cutting Y-axis moving parts, cutting R axis rotary components, air knife component, defocusing amount detection group
Part, laser cutting component and cutting Z axis moving parts composition；The cutting Y-axis moving parts are set to cutting X-axis moving parts
It is upper and be sequentially connected with cutting X-axis moving parts, the cutting Z axis moving parts be set to cut on Y-axis moving parts and with
It cuts Y-axis moving parts to be sequentially connected, the cutting R axis rotary components are sequentially connected on cutting Z axis moving parts, described to swash
Light cutting assembly is rotatably connected on cutting R axis rotary components, and the air knife component and defocusing amount detection components are separately mounted to
It is cut by laser on component.
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| CN201810327491.9A CN108655582B (en) | 2018-04-12 | 2018-04-12 | Full-automatic battery case welding and cutting all-in-one machine |
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| CN109719435A (en) * | 2019-03-08 | 2019-05-07 | 广东利元亨智能装备股份有限公司 | Automatic welding machine |
| CN109773390A (en) * | 2019-01-30 | 2019-05-21 | 无锡奥特维智能装备有限公司 | Battery module backpack cover welder |
| CN110039192A (en) * | 2019-04-16 | 2019-07-23 | 温州大学激光与光电智能制造研究院 | Revolving body glassware laser processing device |
| CN110539107A (en) * | 2019-09-30 | 2019-12-06 | 广东利元亨智能装备股份有限公司 | Automatic welding machine |
| CN112404715A (en) * | 2020-11-05 | 2021-02-26 | 温州瓯斯达电器实业有限公司 | Welding equipment for PCB (printed circuit board) of direct-insertion type electric heating mosquito-repellent incense piece heater |
| CN112404716A (en) * | 2020-11-05 | 2021-02-26 | 温州瓯斯达电器实业有限公司 | Welding process of PCB (printed circuit board) of direct-insertion type electric heating mosquito-repellent incense piece heater |
| CN112477428A (en) * | 2020-10-22 | 2021-03-12 | 东莞市亿方数码科技有限公司 | Cutting and printing all-in-one machine and cutting and printing method based on all-in-one machine |
| CN112719902A (en) * | 2020-12-24 | 2021-04-30 | 江苏佰翊达智能科技有限公司 | Welding, cutting and code-spraying integrated equipment for water injection port of vapor chamber |
| CN114871589A (en) * | 2022-04-18 | 2022-08-09 | 深圳华工新能源装备有限公司 | Automatic cutting equipment for battery flange and machining method thereof |
| CN114932360A (en) * | 2022-05-06 | 2022-08-23 | 宁波航工智能装备有限公司 | Digital welding equipment for lithium ion storage battery |
| CN115383329A (en) * | 2022-10-27 | 2022-11-25 | 苏州鼎纳自动化技术有限公司 | Membrane cutting equipment and membrane cutting method |
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| CN112404716A (en) * | 2020-11-05 | 2021-02-26 | 温州瓯斯达电器实业有限公司 | Welding process of PCB (printed circuit board) of direct-insertion type electric heating mosquito-repellent incense piece heater |
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| CN114932360A (en) * | 2022-05-06 | 2022-08-23 | 宁波航工智能装备有限公司 | Digital welding equipment for lithium ion storage battery |
| CN115383329A (en) * | 2022-10-27 | 2022-11-25 | 苏州鼎纳自动化技术有限公司 | Membrane cutting equipment and membrane cutting method |
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Address after: 518000 301, Building B, Kemlong Science Park, Guansheng 5th Road, Luhu Community, Guanhu Street, Longhua District, Shenzhen, Guangdong Province (one photo and multiple address enterprises) Applicant after: Haimuxing Laser Technology Group Co.,Ltd. Address before: 518000 Longhua New District, Shenzhen, Guangdong, 26 guanhuan Road, Guanlong street, Jun long community. Applicant before: SHENZHEN HYMSON LASER INTELLIGENT EQUIPMENTS Co.,Ltd. |
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