CN102339051B - Automatic control system and method for wire rope cutting command - Google Patents
Automatic control system and method for wire rope cutting command Download PDFInfo
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- CN102339051B CN102339051B CN201110204459.XA CN201110204459A CN102339051B CN 102339051 B CN102339051 B CN 102339051B CN 201110204459 A CN201110204459 A CN 201110204459A CN 102339051 B CN102339051 B CN 102339051B
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The invention relates to a control system for cutting of a wire rope for preventing a wrong or imperfect input dimension. The control system is mainly used for solving the problem of inaccurate dimension cutting of the wire rope caused by an easily occurred input error during a process of manually inputting a command in wire rope cutting equipment. The control system comprises a cutting equipment control unit and is provided with a command generator, wherein the command generator comprises a converting unit and a command scheduling unit which is connected to the converting unit and the cutting equipment control unit. The control system is additionally provided with an automatic information switching function, and information from a supplier to the cutting equipment is automatically executed by a program, thereby eliminating an error occurring during an artificial statistic compilation process, and meanwhile reducing post holders, promoting production efficiency and meeting production requirements.
Description
Technical field
The present invention relates to a kind of cutting control system, especially relate to and a kind ofly by programmed control, automatically input instruction, avoid artificially inputting wire rope cutting command automatic control system and the wire rope cutting command autocontrol method that instruction makes mistakes.
Background technology
To wire rope cutting equipment, order is all artificial input at present, as while receiving customer order, order has clear and definite separate unit elevator wire rope radical, length dimension, sales department carries out hand weaving job ticket according to order information, then being given to production department starts workshop to carry out scheduling, order parameter is manually inputted to cutting equipment according to instruction after receiving scheduling instruction in workshop, completes scheduling instruction.
But there are many defects in such operating process, as when working out job ticket, need an assistant director in long-term work state, need to pay an expensive wages welfare, and establishment job ticket assistant director is in running order for a long time, because fatigue is easily worked out mistake by information parameter, after parameter error overflows, makes next process None-identified, cause the size of cutting rear wire rope cannot mate with supply and demand, impact is used; In addition when to the manual input of cutting equipment instruction, because distance and the bodily form between knob and knob on the brightness of environment, equipment is too small, and in running order for a long time, be easy to parameter input error, cause size to shear the wrong state that cannot avoid radical to lack, and input parameter also need to waste the regular hour simultaneously.In addition, just because of need to be on equipment produce in the unnecessary time during input parameter, equipment is in running order, also wasted in a sense electricity consumption, has also possessed that input information mistake causes size after shearing and supply and demand side's required size is inconsistent causes waste.
Summary of the invention
The present invention solves wire rope cutting equipment by the easy input error of manually inputting instruction existence, cause the problem of wire rope size miscut, provide a kind of and automatically inputted instruction by programmed control, avoided artificially inputting a kind of wire rope cutting command automatic control system and the method that instruction makes mistakes.
Above-mentioned technical matters of the present invention is mainly solved by following technical proposals: a kind of wire rope cutting command automatic control system, comprise and receive the host computer of supply and demand side's information and the cutting control module that cutting equipment is controlled, system is also provided with instruction generator, described instruction generator includes receiving element, converting unit and instruction scheduling unit, described host computer is connected with receiving element, receiving element is connected with converting unit, converting unit and instruction scheduling unit is connected, and described instruction scheduling unit is connected to cutting control module.In the present invention, between host computer and cutting equipment, increased instruction generator, instruction generator is used for supply and demand side's sequence information to read, and according to Information generation cutting equipment instruction electron stream, then sends cutting equipment to.In the present invention, from host computer, receive information is all automatically performed by program to the process of cutting equipment reception steering order, replaced manual mode of operation in the past, while effectively having stopped artificial statistics authorized strength work, make mistakes, also post personnel have been reduced simultaneously, improve production efficiency, met Production requirement.
As a kind of preferred version, on described cutting control module, be also connected with storage unit.In the present invention, increased memory function, cutting control module by the command information autostore of having processed in storage unit, can person easy to use to the management of information and inquiry.
As a kind of preferred version, on described cutting control module, be connected with for locking the lock cell of cutting equipment.Cutting equipment is received instruction in the course of the work, if cutting equipment does not also complete the single interior all quantity set of scheduling and rice number, continue, according to present instruction, wire rope is proceeded to cutting, and the information that occurs is to lock cell, before present instruction completes, by lock cell, cutting equipment is locked, make cutting equipment cannot change operation or modify instruction.Played like this effect that prevents maloperation, guaranteed that cutting equipment is in when operation, artificially, to cutting equipment modify parameter or other instruction, cutting equipment is the duty in present instruction still.
As a kind of preferred version, described instruction scheduling is also connected with print unit on unit.Instruction scheduling unit sends to cutting control module also sequence information to be sent to print unit instruction simultaneously, by printer, is printed as papery version for operator.
A wire rope cutting command autocontrol method, comprises the steps:
A. host computer receives the sequence information being sent by supply and demand side by network, and sequence information is transmitted in order to the receiving element of instruction generator; Host computer receives by network the sequence information that supply and demand side occurs, and between the receiving element of host computer and instruction maker, by netting twine, directly connects or wireless connections.
B. receiving element occurs sequence information to converting unit, described converting unit reads the parameter in sequence information, parameter editor in every part of sequence information is generated to the information table of a uniform format, described information table comprises length and the quantity information of supply and demand side's id information, temporal information, requirement cutting, and converting unit sends to instruction scheduling unit by information table;
C. content in instruction scheduling unit reading information table, and generate corresponding instruction according to content, then instruction scheduling unit sends to cutting control module by the instruction generating in this part of information table; Instruction scheduling unit generates for controlling the instruction of cutting equipment according to the content information in information table, and this instruction comprises the instruction of Cutting Length, the instruction of cutting quantity, and instruction scheduling unit sends to cutting control module by instruction.
D. described cutting control module cuts wire rope according to the instruction control cutting equipment receiving, if cutting control module continues to receive instruction, cutting control module detects cutting machine and whether completes length and the quantity in present instruction, if do not complete, cutting equipment is still proceeded cutting according to present instruction to wire rope.Cutting control module receives after instruction, on the display of cutting equipment, occurs working signal, and operative employee only need operate and drive/stop button on cutting equipment, does not need manually to cutting equipment input length, quantity.On cutting equipment, be also provided with sensor, as counter, length detector, cutting quantity and length added up, sensor sends to cutting control module by the information detecting.Cutting control module has logic deterministic process, if cutting equipment does not complete the single interior all quantity set of scheduling and rice number, cutting equipment just cannot enter next road instruction, so just prevented maloperation, when equipment working state, can not modify to instruction, avoid the situation that occurs that instruction is wrong, scarce.
As a kind of preferred version, supply and demand square tube is crossed mail form information is sent to host computer, and this mail has predefined unified template.Then the parameter that supply and demand side only need insert requirement in mail template sends to host computer just passable.Unified mail form, can facilitate the editor of converting unit to sequence information in advance, and information generated table, has saved the time fast, has improved efficiency.
As a kind of preferred version, the information table that described converting unit generates is Excel form, is set with fixed position for filling in length and the quantity information of supply and demand side's id information, temporal information, requirement cutting in Excel form.Sequence information is converted to the Excel form of uniform format, make sequence information that supply and demand side provides form the canonical form of appointment, facilitate instruction scheduling unit to generate instruction.
Advantage of the present invention is: increased instruction generator, information is all automatically performed by program in cutting equipment process by supply and demand side, while having avoided complicate statistics authorized strength work, makes mistakes, and has reduced post personnel simultaneously, has improved formation efficiency, has met generation demand; System also has the function of the maloperation of preventing in addition, guarantee that cutting equipment is when operation, artificially to cutting equipment modify parameter or other instruction, cutting equipment is still avoided causing wire rope physical length and present instruction to dispatch single intrinsic parameter in the duty of present instruction not conforming to.
Accompanying drawing explanation
Accompanying drawing 1 is a kind of structural framing schematic diagram of the present invention;
Accompanying drawing 2 is a kind of workflow schematic diagram of the present invention.
1-instruction generator 2-converting unit 3-instruction scheduling unit 4-cutting equipment 5-cutting control module 6-storage unit 7-lock cell 8-receiving element 9-print unit 10-host computer
Embodiment
Below by embodiment, and by reference to the accompanying drawings, technical scheme of the present invention is described in further detail.
Embodiment:
A kind of wire rope cutting command automatic control system of the present embodiment, as shown in Figure 1, comprise cutting equipment 4, in cutting equipment, there is cutting control module 5, on cutting control module, be connected with for storing the storage unit 6 of the command information of having processed and cutting equipment being entered to line-locked lock cell 7.Cutting equipment has many, and its quantity is according to circumstances determined.Cutting control system also has an instruction generator 1, this instruction generator comprises receiving element 8, converting unit 2 and instruction scheduling unit 3, the logical netting twine of receiving element is connected with a host computer 10, this host computer is computing machine, this computing machine receives the sequence information of supply and demand side by network, and information is sent to receiving element.Receiving element 8 is connected with converting unit 2, and converting unit 2 and instruction scheduling units 3 are connected, and instruction scheduling unit is connected on the cutting control module 5 of each cutting equipment, is also connected with print unit 9 on instruction scheduling unit.
The sequence information that supply and demand side sends sends to system by mail form, this sequence information adopts unified template construct, as shown in Figure 2, control system realizes as follows order and automatically controls: host computer receives after the sequence information of supply and demand side, sequence information is sent to the receiving element of instruction generator, receiving element is sending to converting unit by information again, converting unit converts information to the Excel form of uniform format, detailed process is that converting unit reads parameter required in supply and demand side's sequence information, this parameter comprises the ID of this order supply and demand side, the order time, Cutting Length, cutting quantity, converting unit imports to correspondence position in Excel form by these parameters, so just generated a Excel form.Then converting unit sends to instruction scheduling unit 3 by Excel form, instruction scheduling unit generates corresponding instruction according to every parameter information in Excel form, the instruction that instruction scheduling unit generates this part of Excel form sends in the cutting control module 5 of a cutting equipment, and instruction scheduling unit also sends to printer to print Excel form data simultaneously.
Instruction generator generates many parts of instructions by above step according to the order of receiving successively, every part of instruction was distinguished by ID, the order time of single supply and demand side, instruction generator on average sends to each cutting equipment by instruction according to order reception time sequencing, or preferentially send to the cutting equipment in idle condition, and then on average send to each cutting equipment.Cutting control module 5 receives after a instruction, controls cutting equipment and cuts.If cutting control module finds that there is new instruction input in cutting process, cutting control module detects cutting equipment and whether completes length and the quantity in present instruction, if also do not complete, cut control module control cutting equipment and still according to present instruction, wire rope is proceeded to cutting, send a signal to lock cell 7 simultaneously, by cutting equipment locking, make cutting equipment when not completing present instruction, cutting equipment just cannot enter next road instruction.If completed instruction, cutting equipment just enters next road instruction, according to this instruction, wire rope is cut.Cutting control module often completes a instruction, and this completed instruction is sent in storage unit 6 and stored.
Specific embodiment described herein is only to the explanation for example of the present invention's spirit.Those skilled in the art can make various modifications or supplement or adopt similar mode to substitute described specific embodiment, but can't depart from spirit of the present invention or surmount the defined scope of appended claims.
Although more used the terms such as instruction generator, converting unit, instruction scheduling unit, cutting control module herein, do not got rid of the possibility of using other term.Use these terms to be only used to describe more easily and explain essence of the present invention; They are construed to any additional restriction is all contrary with spirit of the present invention.
Claims (6)
1. a wire rope cutting command automatic control system, comprise and receive the host computer of supply and demand side's information and the cutting control module that cutting equipment is controlled, it is characterized in that: be also provided with instruction generator (1), described instruction generator includes receiving element (8), converting unit (2) and instruction scheduling unit (3), described host computer is connected with receiving element, receiving element is connected with converting unit, converting unit and instruction scheduling unit is connected, described instruction scheduling unit is connected to cutting control module (5), on described cutting control module (5), be connected with the lock cell (7) for locking cutting equipment (4),
Instruction scheduling unit: instruction scheduling unit sends to the instruction of generation in the cutting control module of cutting equipment, its process is, instruction scheduling unit on average sends to each cutting equipment by instruction according to order reception time sequencing, or preferentially send to the cutting equipment in idle condition, and then on average send to each cutting equipment; The process that this instruction generates is: host computer receives the sequence information being sent by supply and demand side by network, and sequence information is transmitted in order to the receiving element of instruction generator, receiving element sends to converting unit by sequence information, converting unit reads the parameter in sequence information, parameter editor in every part of sequence information is generated to the information table of a uniform format, converting unit sends to instruction scheduling unit by information table, content in instruction scheduling unit reading information table, generates corresponding instruction according to content;
Cutting control module: cutting control module receives after a instruction, controlling cutting equipment cuts, if cutting control module finds that there is new instruction input in cutting process, cutting control module detects cutting equipment and whether completes length and the quantity in present instruction, if also do not complete, cut control module control cutting equipment and still according to present instruction, wire rope is proceeded to cutting, send a signal to lock cell simultaneously, cutting equipment is locked, make cutting equipment when not completing present instruction, cutting equipment just cannot enter next road instruction, if completed present instruction, cutting equipment just enters next road instruction, according to next road instruction, wire rope is cut.
2. a kind of wire rope cutting command automatic control system according to claim 1, is characterized in that being connected with on described cutting control module (5) storage unit (6).
3. a kind of wire rope cutting command automatic control system according to claim 1, is characterized in that being connected with on described instruction scheduling unit (3) print unit (9).
4. a wire rope cutting command autocontrol method, is characterized in that: comprise the steps:
A. host computer (10) receives the sequence information being sent by supply and demand side by network, and sequence information is transmitted in order to the receiving element (8) of instruction generator (1);
B. receiving element sends to converting unit (2) by sequence information, described converting unit reads the parameter in sequence information, parameter editor in every part of sequence information is generated to the information table of a uniform format, described information table comprises length and the quantity information of supply and demand side's id information, temporal information, requirement cutting, and converting unit sends to instruction scheduling unit (3) by information table;
C. in instruction scheduling unit (3) reading information table, supply and demand side requires content, and content generates corresponding instruction as requested, and then instruction scheduling unit sends to cutting control module (5) by the instruction generating in this part of information table;
D. described cutting control module (5) cuts wire rope according to the instruction control cutting equipment receiving, if cutting control module (5) continues to receive instruction, cutting control module detects cutting equipment and whether completes length and the quantity in present instruction, if do not complete, cutting equipment is still proceeded cutting according to present instruction to wire rope.
5. a kind of wire rope cutting command autocontrol method according to claim 4, is characterized in that: supply and demand square tube is crossed mail form information is sent to host computer (10), and this mail has predefined unified template.
6. a kind of wire rope cutting command autocontrol method according to claim 4, it is characterized in that: the information table that described converting unit (2) generates is Excel form, in Excel form, be set with fixed position for filling in length and the quantity information of supply and demand side's id information, temporal information, requirement cutting.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201110204459.XA CN102339051B (en) | 2011-07-21 | 2011-07-21 | Automatic control system and method for wire rope cutting command |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201110204459.XA CN102339051B (en) | 2011-07-21 | 2011-07-21 | Automatic control system and method for wire rope cutting command |
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| CN102339051A CN102339051A (en) | 2012-02-01 |
| CN102339051B true CN102339051B (en) | 2014-04-09 |
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| CN201110204459.XA Active CN102339051B (en) | 2011-07-21 | 2011-07-21 | Automatic control system and method for wire rope cutting command |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106925626A (en) * | 2017-04-06 | 2017-07-07 | 南通通洋机电制造有限公司 | Full-automatic rope feeding measuring system |
| CN108890400B (en) * | 2018-08-09 | 2020-09-15 | 广东鑫光智能系统有限公司 | Intelligent production line for invisible windows |
| CN110632896A (en) * | 2019-09-23 | 2019-12-31 | 上海气焊机厂有限公司 | Control system, control method, control device, equipment and storage medium of numerical control cutting machine |
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| CN1517920A (en) * | 2003-01-15 | 2004-08-04 | 英业达股份有限公司 | Production information processing system and its method |
| JP2006107073A (en) * | 2004-10-05 | 2006-04-20 | Nagano Prefecture | Working information sharing system and its method |
| CN101727103A (en) * | 2009-11-06 | 2010-06-09 | 武汉钢铁(集团)公司 | Dynamic adjustment system for metallurgical continuous casting and continuous rolling production plan |
| CN101807075A (en) * | 2010-05-25 | 2010-08-18 | 武汉吉威科技发展有限公司 | Automatic control system of hot rolled strip steel leveling unit |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH1170444A (en) * | 1997-08-29 | 1999-03-16 | Sumitomo Metal Ind Ltd | Controlling method of production process |
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Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1517920A (en) * | 2003-01-15 | 2004-08-04 | 英业达股份有限公司 | Production information processing system and its method |
| JP2006107073A (en) * | 2004-10-05 | 2006-04-20 | Nagano Prefecture | Working information sharing system and its method |
| CN101727103A (en) * | 2009-11-06 | 2010-06-09 | 武汉钢铁(集团)公司 | Dynamic adjustment system for metallurgical continuous casting and continuous rolling production plan |
| CN101807075A (en) * | 2010-05-25 | 2010-08-18 | 武汉吉威科技发展有限公司 | Automatic control system of hot rolled strip steel leveling unit |
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Address after: 310019 No. nine, 28 Ring Road, Hangzhou, Zhejiang, Jianggan District Patentee after: Otis Electrical Elevator Co., Ltd. Address before: 310019 No. nine, 28 Ring Road, Hangzhou, Zhejiang, Jianggan District Patentee before: Xizi Otis Elevator Co., Ltd. |
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