CN110703704A - Cutting algorithm of invisible handrail - Google Patents

Cutting algorithm of invisible handrail Download PDF

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Publication number
CN110703704A
CN110703704A CN201910909795.0A CN201910909795A CN110703704A CN 110703704 A CN110703704 A CN 110703704A CN 201910909795 A CN201910909795 A CN 201910909795A CN 110703704 A CN110703704 A CN 110703704A
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cutting
invisible
algorithm
cutting algorithm
length
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CN110703704B (en
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陈华生
汤恒亮
陈兴华
钟洪涛
黄付银
张三欢
宋文雄
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Guangdong Xinguang Intelligent System Co Ltd
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Guangdong Xinguang Intelligent System Co Ltd
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    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00—Programme-control systems
    • G05B19/02—Programme-control systems electric
    • G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • G05B19/41885—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by modeling, simulation of the manufacturing system
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00—Program-control systems
    • G05B2219/30—Nc systems
    • G05B2219/32—Operator till task planning
    • G05B2219/32339—Object oriented modeling, design, analysis, implementation, simulation language
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P80/00—Climate change mitigation technologies for sector-wide applications
    • Y02P80/40—Minimising material used in manufacturing processes
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/30—Computing systems specially adapted for manufacturing

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • General Engineering & Computer Science (AREA)
  • Quality & Reliability (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • General Factory Administration (AREA)

Abstract

The application discloses a cutting algorithm of invisible handrails, which relates to the technical field of invisible handrail cutting, and comprises the steps of firstly configuring parameters, setting the type and the length of a material to be cut, then establishing a product file, importing order data to obtain a BOOM list of the material of the order, summarizing the material types, summarizing the invisible handrails of the same material type respectively, then generating a cutting algorithm, matching and combining the invisible handrails of each material type according to a minimum waste algorithm principle to generate the cutting algorithm, finally generating a cutting instruction, attributing the cutting algorithms generated by the invisible handrails of all the material types to an instruction according to the minimum waste principle, and adopting a unique instruction ID for marking, wherein the invisible handrails of all the material types are combined according to the minimum waste generation cutting algorithm by adopting a material distribution optimal principle, the material utilization rate can be obviously improved, and the production and operation cost of enterprises can be directly reduced.

Description

Cutting algorithm of invisible handrail
[ technical field ] A method for producing a semiconductor device
The application relates to the technical field of invisible railing cutting, in particular to a cutting algorithm of an invisible railing.
[ background of the invention ]
With the development of science and technology, intelligent manufacturing also becomes the main direction of attack of the home industry. The intelligent equipment and the intelligent product are developed, the production process is intelligentized, a novel production mode is cultivated, the intelligentization level of research, development, production, management and service is comprehensively improved, and the intelligent equipment and the intelligent product become the urgent affairs of enterprises in the industry.
The material cutting link of the existing invisible railing production line is characterized by production according to orders, manual calculation of saw cutting length, more idle waste materials and excess materials, low material utilization rate, direct reduction of production and operation cost of enterprises, realization of the aim of quality and efficiency improvement of the enterprises, and the problem that the enterprises are in urgent need of solving at present.
In view of the foregoing, further improvements are needed.
[ summary of the invention ]
The application provides a cutting algorithm of stealthy railing for the technical problem that current cutting material utilization ratio is low.
In order to solve the technical problem, the following technical scheme is adopted in the application:
a cutting algorithm for invisible handrails, comprising the steps of:
s1, parameter configuration: setting the type and length of the material to be cut;
s2, establishing a product file: acquiring order data, and importing the order data into a database to obtain a BOM (bill of material) list of materials required by the order, wherein the order data comprises the material type and size data of the invisible handrails required in the order;
s3, summary material type: summarizing the invisible handrails of the same material type in a BOM bill of materials;
s4, generating a cutting algorithm: selecting an invisible guardrail of one material type to generate a cutting algorithm, finding a material to be cut of the corresponding material type from a database as a raw material according to the selected material type, then carrying out random cutting size combination on the raw material according to the size data of all invisible railings in the selected material type, counting the using quantity of the raw material and the waste value after cutting combination, comparing the waste values of tails after cutting combination of the raw material, and selecting the cutting combination with the minimum waste value as the cutting algorithm;
s5, generating a cutting instruction: and repeating the step S4 until all the invisible guardrails of all the material types generate cutting algorithms, counting the use quantity of the raw materials of each material type, attributing all the cutting algorithms to one instruction, and adopting the unique instruction ID for identification.
In the cutting algorithm of the invisible balustrade, in step S1, the type of the material to be cut includes L-shaped, U-shaped, or one-shaped aluminum material.
The cutting algorithm of the invisible rail as described above, the length of the material to be cut in step S1 is 6 m.
According to the cutting algorithm of the invisible handrail, the order data is imported by the MES system.
In the cutting algorithm of the invisible balustrade, in step S1, the parameter configuration further includes setting a cutting head material parameter for setting the head material length during feeding and cutting;
in step S4, the raw material needs to be subjected to a top material cutting process before cutting.
As described above for the invisible balustrade cutting algorithm, in step S3, a unique ID is generated for each material type of invisible balustrade.
The cutting algorithm for the invisible balustrade as described above, step S5, the command ID can display the used amount and the scrap value of the raw material for each material type.
The cutting algorithm of the invisible balustrade as described above, in step S1, further includes setting cutting excess parameters;
in step S4, if the scrap value of the tailings is greater than the cutting excess parameter, the tailings are stored in the database after excess identification, otherwise, the scrap value is counted after the scrap identification.
In the cutting algorithm for the invisible balustrade described above, in step S4, if the length of the cut tail is greater than the excess length parameter, but the cutting algorithm is changed, the length of the tail will be less than the excess length parameter, and if the length of the waste material of the first cutting algorithm is less than the length of the waste material of the second cutting algorithm, the first cutting algorithm will be used.
Compared with the prior art, the beneficial effects of this application are as follows:
the application relates to a cutting algorithm of invisible handrails, which comprises the steps of firstly configuring parameters, setting the type and the length of a material to be cut, then establishing a product file, importing order data to obtain a BOOM list of the material of an order, then summarizing the material types, respectively summarizing the invisible handrails with the same material types, then generating a cutting algorithm, matching and combining the invisible handrails of each material type according to the minimum waste algorithm principle to generate the cutting algorithm, finally generating a cutting instruction, attributing the invisible handrails of all the material types to one instruction according to the minimum waste algorithm generated cutting algorithm, adopting a unique instruction ID for identification, adopting the optimal material distribution principle, the invisible guardrails of all material types are combined according to the minimum waste generation cutting algorithm, so that the material utilization rate can be obviously improved, and the production and operation cost of enterprises can be directly reduced.
[ description of the drawings ]
In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings used in the description of the embodiments will be briefly introduced below.
Fig. 1 is a flow chart of a cutting algorithm of the invisible rail of the present application.
[ detailed description ] embodiments
Referring to fig. 1, a cutting algorithm for an invisible balustrade includes the following steps:
s1, parameter configuration: setting the type and length of the material to be cut;
s2, establishing a product file: acquiring order data, and importing the order data into a database to obtain a BOM (bill of material) list of materials required by the order, wherein the order data comprises the material type and size data of the invisible handrails required in the order;
s3, summary material type: summarizing the invisible handrails of the same material type in a BOM bill of materials;
s4, generating a cutting algorithm: selecting an invisible guardrail of one material type to generate a cutting algorithm, finding a material to be cut of the corresponding material type from a database as a raw material according to the selected material type, then carrying out random cutting size combination on the raw material according to the size data of all invisible railings in the selected material type, counting the using quantity of the raw material and the waste value after cutting combination, comparing the waste values of tails after cutting combination of the raw material, and selecting the cutting combination with the minimum waste value as the cutting algorithm;
s5, generating a cutting instruction: and repeating the step S4 until all the invisible guardrails of all the material types generate cutting algorithms, counting the use quantity of the raw materials of each material type, attributing all the cutting algorithms to one instruction, and adopting the unique instruction ID for identification.
The application relates to a cutting algorithm of invisible handrails, which comprises the steps of firstly configuring parameters, setting the type and the length of a material to be cut, then establishing a product file, importing order data to obtain a BOOM list of the material of an order, then summarizing the material types, respectively summarizing the invisible handrails with the same material types, then generating a cutting algorithm, matching and combining the invisible handrails of each material type according to the minimum waste algorithm principle to generate the cutting algorithm, finally generating a cutting instruction, attributing the invisible handrails of all the material types to one instruction according to the minimum waste algorithm generated cutting algorithm, adopting a unique instruction ID for identification, adopting the optimal material distribution principle, the invisible guardrails of all material types are combined according to the minimum waste generation cutting algorithm, so that the material utilization rate can be obviously improved, and the production and operation cost of enterprises can be directly reduced.
In step S1, the types of the material to be cut include L-shaped, U-shaped, and one-shaped aluminum materials. Every order all contains the stealthy railing of multiple different grade type, different specifications, because the product of production all is nonstandard, customize according to customer's needs, the stealthy railing specification that needs to manage is various, the stealthy railing specification in the different rooms of same house type is all different, but in order to better manage and control in the production process, need establish the basic archives of a product, ignore the specification and size data of product, decompose with product BOM and produce the execution, be convenient for gather the stealthy railing of different material types.
The length of the material to be cut in the step S1 is 6 m. And comparing the waste values of the combination of each material cut on the raw material to be cut, and taking the combination with the minimum waste value as a cutting algorithm.
The order data is imported by the MES system. An order file importing function is provided by an MES, an existing order is imported into the system, an automatic production line needs to know a BOM table of the invisible handrails, and the quantity of raw materials blocked in the BOM table of each invisible handrail can be obtained according to rules, so that a cutting algorithm is obtained.
In step S1, the parameter configuration further includes setting a cutting head material parameter for setting the head material length during the feeding and cutting. In step S4, the raw material needs to be subjected to a top material cutting process before cutting. Setting a head material parameter, transmitting the parameters to a cutting machine when the raw materials are cut, cutting the length of all the raw material head materials according to the parameters, and preferably, the head material parameter of the cutting machine is 50 mm.
In step S3, a unique ID is generated for each material type of invisible balustrade. The material information needs to be managed, the BOM list of the product is corresponded, and the verification of the production materials is supported.
In step S5, the instruction ID can display the used amount and the scrap value of the raw material for each material type. Within the cutting Id set are: the purpose of the command ID is to facilitate the generation of a job ticket from cutting command information to the cutting device, and to convey the job ticket to the cutting device.
In step S1, the method further includes setting cutting remainder parameters. In step S4, if the scrap value of the tailings is greater than the cutting excess parameter, the tailings are stored in the database after excess identification, otherwise, the scrap value is counted after the scrap identification. The excess material cutting parameter is the tailing length of setting for different cutting materials, and the system will carry out the tailing sign according to the tailing length condition to the excess material part in the course of calculating, and the excess material that raw and other materials satisfy the condition after the cutting finished product is accomplished will be brought into the tailing management, makes things convenient for the reutilization of tailing, promotes the utilization ratio of section bar. Preferably the excess material parameter is 250 mm.
In step S4, if the length of the tailings after cutting is greater than the excess length parameter, but the cutting algorithm is changed, the length of the tailings will be less than the excess length parameter, and if the length of the scrap in the first cutting algorithm is less than the length of the scrap in the second cutting algorithm, the first cutting algorithm will be used.
The specific technical scheme of the invention is described below with reference to specific embodiments 1 to 3, wherein embodiments 1 to 3 respectively represent invisible handrails of different cutting types, a cutting algorithm generated according to the waste minimization principle is assigned to one instruction, and a unique instruction ID is used for identification, so that the material utilization rate can be remarkably improved, and the production and operation cost of enterprises can be directly reduced.
Table 1 is the instruction ID information for generating the cutting algorithm:
Figure BDA0002213074220000081
table 2 schematic detailed representation of the cuts on the raw material:
Figure BDA0002213074220000082
the application relates to a cutting algorithm of invisible handrails, which comprises the steps of firstly configuring parameters, setting the type and the length of a material to be cut, then establishing a product file, importing order data to obtain a BOOM list of the material of an order, then summarizing the material types, respectively summarizing the invisible handrails with the same material types, then generating a cutting algorithm, matching and combining the invisible handrails of each material type according to the minimum waste algorithm principle to generate the cutting algorithm, finally generating a cutting instruction, attributing the invisible handrails of all the material types to one instruction according to the minimum waste algorithm generated cutting algorithm, adopting a unique instruction ID for identification, adopting the optimal material distribution principle, the invisible guardrails of all material types are combined according to the minimum waste generation cutting algorithm, so that the material utilization rate can be obviously improved, and the production and operation cost of enterprises can be directly reduced.
The above description is only exemplary of the present application and should not be taken as limiting the present application, as any modification, equivalent replacement, or improvement made within the spirit and principle of the present application should be included in the protection scope of the present application.

Claims (9)

1. A cutting algorithm for invisible handrails is characterized by comprising the following steps:
s1, parameter configuration: setting the type and length of the material to be cut;
s2, establishing a product file: acquiring order data, and importing the order data into a database to obtain a BOM (bill of material) list of materials required by the order, wherein the order data comprises the material type and size data of the invisible handrails required in the order;
s3, summary material type: summarizing the invisible handrails of the same material type in a BOM bill of materials;
s4, generating a cutting algorithm: selecting an invisible guardrail of one material type to generate a cutting algorithm, finding a material to be cut of the corresponding material type from a database as a raw material according to the selected material type, then carrying out random cutting size combination on the raw material according to the size data of all invisible railings in the selected material type, counting the using quantity of the raw material and the waste value after cutting combination, comparing the waste values of tails after cutting combination of the raw material, and selecting the cutting combination with the minimum waste value as the cutting algorithm;
s5, generating a cutting instruction: and repeating the step S4 until all the invisible guardrails of all the material types generate cutting algorithms, counting the use quantity of the raw materials of each material type, attributing all the cutting algorithms to one instruction, and adopting the unique instruction ID for identification.
2. The cutting algorithm for invisible rails of claim 1, wherein: in step S1, the types of the material to be cut include L-shaped, U-shaped, and one-shaped aluminum materials.
3. The cutting algorithm for invisible rails of claim 1, wherein: the length of the material to be cut in the step S1 is 6 m.
4. The cutting algorithm for invisible rails of claim 1, wherein: the order data is imported by the MES system.
5. The cutting algorithm for invisible rails of claim 1, wherein: in step S1, the parameter configuration further includes setting a cutting head material parameter for setting the head material length during the feeding and cutting;
in step S4, the raw material needs to be subjected to a top material cutting process before cutting.
6. The cutting algorithm for invisible rails of claim 1, wherein: in step S3, a unique ID is generated for each material type of invisible balustrade.
7. The cutting algorithm for invisible rails of claim 1, wherein: in step S5, the instruction ID can display the used amount and the scrap value of the raw material for each material type.
8. The cutting algorithm for invisible rails of claim 1, wherein: in step S1, setting cutting excess parameters;
in step S4, if the scrap value of the tailings is greater than the cutting excess parameter, the tailings are stored in the database after excess identification, otherwise, the scrap value is counted after the scrap identification.
9. The cutting algorithm for invisible rails of claim 8, wherein: in step S4, if the length of the tailings after cutting is greater than the excess length parameter, but the cutting algorithm is changed, the length of the tailings will be less than the excess length parameter, and if the length of the scrap in the first cutting algorithm is less than the length of the scrap in the second cutting algorithm, the first cutting algorithm will be used.
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114418478A (en) * 2021-12-18 2022-04-29 江苏新格尔人居科技有限公司 Automatic disassembling method for door and window aluminum profiles
CN114942945A (en) * 2022-07-22 2022-08-26 深圳市信润富联数字科技有限公司 Method, device, equipment and storage medium for utilizing waste materials

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JP2002132313A (en) * 2000-10-26 2002-05-10 Citizen Watch Co Ltd Method and device for automatic programming
CN101739606A (en) * 2008-11-19 2010-06-16 北京理工大学 Raw material-saving one-dimensional stock-cutting method
CN108890400A (en) * 2018-08-09 2018-11-27 中山市鑫光智能系统有限公司 Concealed window intelligence production line
CN109158877A (en) * 2018-10-16 2019-01-08 中山市毛毛虫机器人科技有限公司 Hidden grilles assembling line
CN109460931A (en) * 2018-11-15 2019-03-12 广州市酷匠信息科技有限公司 A kind of board-like have furniture made to order based on MES rubs single production algorithm

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Publication number Priority date Publication date Assignee Title
JP2002132313A (en) * 2000-10-26 2002-05-10 Citizen Watch Co Ltd Method and device for automatic programming
CN101739606A (en) * 2008-11-19 2010-06-16 北京理工大学 Raw material-saving one-dimensional stock-cutting method
CN108890400A (en) * 2018-08-09 2018-11-27 中山市鑫光智能系统有限公司 Concealed window intelligence production line
CN109158877A (en) * 2018-10-16 2019-01-08 中山市毛毛虫机器人科技有限公司 Hidden grilles assembling line
CN109460931A (en) * 2018-11-15 2019-03-12 广州市酷匠信息科技有限公司 A kind of board-like have furniture made to order based on MES rubs single production algorithm

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114418478A (en) * 2021-12-18 2022-04-29 江苏新格尔人居科技有限公司 Automatic disassembling method for door and window aluminum profiles
CN114942945A (en) * 2022-07-22 2022-08-26 深圳市信润富联数字科技有限公司 Method, device, equipment and storage medium for utilizing waste materials
CN114942945B (en) * 2022-07-22 2022-11-15 深圳市信润富联数字科技有限公司 Method, device, equipment and storage medium for utilizing waste material

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