CN111612332A - Automatic optimization software system and optimization method for centralized processing of steel bars of railway bridge - Google Patents
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Abstract
The invention discloses an automatic optimization software system and an optimization method for centralized processing of reinforcing steel bars of a railway bridge, wherein the software system comprises a raw material data management system and a processing management system; the raw material data management system is in interactive bidirectional communication connection with the processing management system; the raw material data management system is used for importing data information of the reinforcing steel bar raw materials and integrating, classifying and storing the data information; the processing management system comprises a processing data input module, a processing scheme calculation unit, a residual material calculation and statistics unit and a demand calculation and analysis unit, wherein the processing data input module, the processing scheme calculation unit, the residual material calculation and statistics unit and the demand calculation and analysis unit are sequentially connected; the intelligent centralized processing system is based on cloud computing and big data, can carry out centralized processing on the railway reinforcing steel bars, utilizes software to replace manual blanking, achieves the optimal blanking combination, saves cost, realizes raw material tracing through a database established by the software, realizes regular statistics and regular accounting on the reinforcing steel bars, and achieves the purpose of accurate management.
Description
Technical Field
The invention belongs to the technical field of reinforcing steel bar processing management, and particularly relates to an automatic optimization software system and an optimization method for centralized processing of reinforcing steel bars of a railway bridge.
Background
In the operation processes such as engineering construction, need carry out cutting process with the raw materials reinforcing bar and then use, and add man-hour to the reinforcing bar raw materials at present, mostly the manual work makes statistics of the steelframe parameter, utilize the material tablet to mark, stack according to the component letter sorting and wait to receive, can't realize automatic analysis and calculate cutting process's processing scheme and machining plan, lead to the phenomenon that the long material short-term usefulness appears in the in-service use process, and various reinforcing bar processing plans can't satisfy the construction needs, cause the waste, influence work efficiency, lack the measure of putting in order and making statistics to the clout simultaneously.
Disclosure of Invention
The invention provides an automatic optimization software system and an optimization method for centralized processing of steel bars of a railway bridge, which aim to solve the problems that in the prior art, the processing scheme and the processing plan of automatic analysis and calculation cutting processing cannot be realized, so that long materials and short materials are used in the actual use process, and various steel bar processing plans cannot meet the construction requirements, so that waste is caused, and the working efficiency is influenced.
The invention provides an automatic optimization software system for centralized processing of reinforcing steel bars of a railway bridge, which comprises a raw material data management system and a processing management system; the raw material data management system is in interactive bidirectional communication connection with the processing management system; the raw material data management system is used for importing data information of the reinforcing steel bar raw material and integrating, classifying and storing the data information; the processing management system comprises a processing data input module, a processing scheme calculation unit, a residual material calculation and statistics unit and a demand calculation and analysis unit, wherein the processing data input module, the processing scheme calculation unit, the residual material calculation and statistics unit and the demand calculation and analysis unit are sequentially connected; the processing data entry module is used for entering processing parameters of various reinforcing steel bar requirements according to actual processing requirements; the processing scheme calculation unit is used for carrying out comparative analysis on processing exposition and reinforcing steel bar raw material data according to various reinforcing steel bar processing requirements and calculating an optimized processing scheme of the reinforcing steel bars; the excess material calculating and counting unit is used for calculating the steel bar processing excess material according to the steel bar optimized processing scheme; and the demand calculation and analysis unit is used for calculating and analyzing the steel bar demand of various processing parameters according to the proportion of the steel bars with various processing parameters to obtain a steel bar processing plan.
As a further description of the above technical solution: the ratio analysis unit consists of a raw material data import module, a cutting processing analysis module, a comparison analysis module and a scheme export module.
As a further description of the above technical solution: the demand calculation and analysis unit comprises a proportioning calculation module, a demand calculation module, a machining plan calculation module and a machining plan derivation module.
As a further description of the above technical solution: the excess material calculation and statistics unit comprises a processing data import module, a calculation and statistics module and a data transmission module.
As a further description of the above technical solution: the processing management system further comprises a display terminal.
As a further description of the above technical solution: the display terminal further comprises a printing module and a communication transmission module.
As a further description of the above technical solution: the raw material data management system is composed of a raw material data import module, a classification integration unit and a database.
As a further description of the above technical solution: the classification integration unit comprises a hardness statistic module and a diameter statistic module.
The invention provides an optimization method of an automatic optimization software system for centralized processing of reinforcing steel bars of a railway bridge, which comprises the following steps:
firstly, calculating the cutting excess materials of the steel bars with all lengths meeting the requirements during cutting and processing the steel bars through a processing scheme calculating unit, and obtaining a processing scheme with the least excess materials through comparative analysis;
secondly, calculating the demand of various steel bars to obtain a processing plan according to the actual construction proportioning needs of the processed steel bars through a demand calculation and analysis unit;
thirdly, arranging and counting the excess materials after the reinforcing steel bars are processed through an excess material calculation and counting unit, and then transmitting excess material data information to a raw material data management system for secondary use during subsequent processing;
fourthly, displaying the processing scheme and the processing plan of the steel bar through a display terminal, and simultaneously printing and directly carrying out communication transmission with related management workers to carry out construction management;
and fifthly, realizing the steel bar raw material under the parameter conditions of different lengths through a classification and integration unit, performing classification and integration treatment on the hardness of the installed steel bar and the diameter of the steel bar, and then storing the steel bar raw material in a database.
As a further description of the above technical solution: and in the third step, after the excess material data information is transmitted to the raw material data management system, the excess material data information is secondarily used in the post-processing.
The invention can achieve the following beneficial effects:
according to the automatic optimization software system and the optimization method for the centralized processing of the steel bars of the railway bridge, the automatic optimization software system for the centralized processing of the steel bars of the railway bridge is used for arranging and counting the processed excess materials of the steel bars through the excess material calculation and counting unit, and then the excess material data information is transmitted to the raw material data management system, so that the automatic optimization software system and the automatic optimization software system can be conveniently used for the second time in the subsequent processing; the raw material data management system is provided with the classification integration unit, the steel bar raw materials are classified and integrated according to the hardness of the steel bars and the diameters of the steel bars under the parameter conditions of different lengths through the classification integration unit, and then the steel bar raw materials are stored in the database, so that data importing, analyzing and comparing can be conveniently carried out during cutting, processing and calculating of the steel frame, and the operation speed of the system is improved; the optimization method comprises the steps that the processing scheme calculation unit is used for calculating the cutting and processing excess materials of the steel bars with the lengths meeting the requirements during cutting and processing of the steel bars, the processing scheme with the least excess materials is obtained through comparison and analysis, the problem of short use of the long materials is prevented, the processing loss of the steel bars is reduced, meanwhile, the demand calculation and analysis unit is used for calculating the demand of various steel bars according to the actual construction proportioning needs of the processed steel bars to obtain a processing plan, the processing progress is reasonably controlled, the processing is carried out orderly, the actual construction needs are met, the processing management efficiency of the centralized processing management system for the steel bars of the railway bridge is improved, and the waste of the steel bar materials is reduced; the intelligent centralized processing system is based on cloud computing and big data, can carry out centralized processing on the railway reinforcing steel bars, utilizes software to replace manual blanking, achieves the optimal blanking combination, saves cost, realizes raw material tracing through a database established by the software, realizes regular statistics and regular accounting on the reinforcing steel bars, and achieves the purpose of accurate management.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the invention and not to limit the invention. In the drawings:
fig. 1 is an overall schematic diagram of the centralized processing automatic optimization software system for the reinforcing steel bars of the railway bridge.
Fig. 2 is a schematic diagram of a processing scheme calculation unit in the centralized processing automatic optimization software system for reinforcing steel bars of a railway bridge according to the present invention.
FIG. 3 is a schematic diagram of a demand calculation and analysis unit in the centralized processing automatic optimization software system for railway bridge reinforcements according to the present invention.
Fig. 4 is a schematic diagram of a remainder calculation and statistics unit in the centralized processing automatic optimization software system for railway bridge reinforcements according to the present invention.
Fig. 5 is a schematic diagram of a display terminal in the centralized processing automatic optimization software system for reinforcing steel bars of a railway bridge according to the present invention.
Fig. 6 is a schematic diagram of a classification integration unit in the centralized processing automatic optimization software system for reinforcing steel bars of a railway bridge according to the present invention.
Fig. 7 is a block flow diagram of an optimization method of the centralized processing automatic optimization software system for reinforcing steel bars of a railway bridge according to the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the technical solutions of the present invention will be clearly and completely described below with reference to the specific embodiments of the present invention and the accompanying drawings. It is to be understood that the described embodiments are merely exemplary of the invention, and not restrictive of the full scope of the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The technical solutions provided by the embodiments of the present invention are described in detail below with reference to the accompanying drawings.
Example 1
An automatic optimization software system for centralized processing of reinforcing steel bars of a railway bridge is disclosed, and referring to fig. 1 to 6, comprises a raw material data management system and a processing management system; the raw material data management system is in interactive bidirectional communication connection with the processing management system; the raw material data management system is used for importing data information of the reinforcing steel bar raw material and integrating, classifying and storing the data information; the processing management system comprises a processing data input module, a processing scheme calculation unit, a residual material calculation and statistics unit and a demand calculation and analysis unit, wherein the processing data input module, the processing scheme calculation unit, the residual material calculation and statistics unit and the demand calculation and analysis unit are sequentially connected; the processing data entry module is used for entering processing parameters of various reinforcing steel bar requirements according to actual processing requirements; the processing scheme calculation unit is used for carrying out comparative analysis on processing exposition and reinforcing steel bar raw material data according to various reinforcing steel bar processing requirements and calculating an optimized processing scheme of the reinforcing steel bars; the excess material calculating and counting unit is used for calculating the steel bar processing excess material according to the steel bar optimized processing scheme; and the demand calculation and analysis unit is used for calculating and analyzing the steel bar demand of various processing parameters according to the proportion of the steel bars with various processing parameters to obtain a steel bar processing plan.
As another specific example: the ratio analysis unit consists of a raw material data import module, a cutting processing analysis module, a comparison analysis module and a scheme export module.
Specifically, the raw material data import module is used for importing various reinforcing steel bar raw material parameter data stored by the raw material data management system; the cutting processing analysis module is used for carrying out analysis calculation according to the length information of various reinforcing steel bars as raw materials and the length information of the cutting processed reinforcing steel bars to obtain the length information of the excess reinforcing steel bars after the processing of various reinforcing steel bars; the comparative analysis module is used for carrying out comparative analysis on the excess material length information after the reinforcing steel bars with various lengths are cut, and determining an excess material minimization cutting processing scheme; and the scheme derivation module is used for deriving the processing scheme calculated by the comparison analysis module.
As another specific example: the demand calculation and analysis unit comprises a proportioning calculation module, a demand calculation module, a machining plan calculation module and a machining plan derivation module.
Specifically, the proportion calculation module is used for calculating proportion information of reinforcing steel bars with various lengths used in construction according to drawings of a reinforcing steel bar rough sample; the demand calculation module calculates the demand information of the construction of various steel bars according to the ratio information of various steel bars calculated by the ratio calculation module; the processing plan calculation module calculates the daily processing plan of various steel bars according to the construction demand information and the construction time information of the various steel bars; and the processing plan deriving module is used for deriving the processing plans of various reinforcing steel bars.
The automatic optimization software system of centralized processing of railway bridge reinforcing steel bars of this embodiment, realize calculating each length reinforcing steel bar cutting process clout that meets the requirements when the reinforcing steel bar cutting adds man-hour through processing scheme computational element, contrastive analysis obtains the minimum processing scheme of clout, prevent that long material short-term problem from appearing, reduce reinforcing steel bar processing loss, calculate various reinforcing steel bar demand according to the actual construction ratio needs of various reinforcing steel bars after processing through demand calculation analysis unit simultaneously and acquire the plan of processing, be convenient for to the rationalization management and control of processing progress, ensure that processing goes on in order, satisfy actual construction needs, make this centralized processing management system of railway bridge reinforcing steel bars promote processing management efficiency, it is extravagant to reduce reinforcing bar material.
As another specific example: the excess material calculation and statistics unit comprises a processing data import module, a calculation and statistics module and a data transmission module.
Specifically, the processing data import module is used for importing data information of steel bar cutting processing; the calculation and statistics module is used for calculating and counting the excess materials after the steel bars are cut and processed; and the data transmission module is used for transmitting the counted excess reinforcing steel bar information to the raw material data management system.
The automatic optimization software system for centralized processing of the steel bars of the railway bridge realizes arrangement and statistics of the steel bar processed remainders through the remainders calculating and counting unit, transmits the data information of the remainders to the raw material data management system, and facilitates secondary use in the subsequent processing.
As another specific example: the processing management system further comprises a display terminal.
Specifically, the display terminal is respectively connected with the processing scheme calculation unit and the demand calculation and analysis unit, wherein the processing scheme derivation module in the processing scheme calculation unit and the processing plan derivation module in the demand calculation and analysis unit respectively import the processing scheme and the processing plan of the steel bar into the display terminal, and the processing scheme and the processing plan are displayed through the display terminal.
As another specific example: the display terminal further comprises a printing module and a communication transmission module.
Specifically, the printing module and the communication transmission module are both in telecommunication connection with the display terminal; the printing module is used for importing and printing the processing scheme and the processing plan of the steel bar displayed on the display terminal; the communication transmission module is used for carrying out wireless communication transmission on the processing scheme and the processing plan of the steel bar displayed on the display terminal to relevant processing management workers.
The automatic optimization software system for centralized processing of the steel bars of the railway bridge realizes display of the steel bar processing scheme and the processing plan through the display terminal, and meanwhile, communication transmission between printing and diameter and related management workers is realized, so that construction management is facilitated.
As another specific example: the raw material data management system is composed of a raw material data import module, a classification integration unit and a database.
Specifically, the raw material data import module is used for importing parameter information and quantity information of various reinforcing steel bar raw materials; the classification integration unit is used for performing classification integration processing on various reinforcing steel bar raw material data; and the database is used for storing the classified and integrated reinforcing steel bar raw material data information.
As another specific example: the classification integration unit comprises a hardness statistic module and a diameter statistic module.
Specifically, the hardness statistical module is used for performing classification, integration and statistics according to the hardness difference of various reinforcing steel bar raw materials and length information; the diameter statistical module is used for carrying out classification, integration and statistics according to the different diameters of various reinforcing steel bars and length information.
The automatic optimization software system for centralized processing of the steel bars of the railway bridge is characterized in that the steel bar raw materials are classified and integrated according to the hardness of the steel bars and the diameters of the steel bars under the parameter conditions of different lengths through the classification and integration unit, and then the steel bars are stored in the database, so that data introduction, analysis and comparison can be conveniently and probably carried out when the steel frame is cut, processed and calculated, and the operation speed of the system is improved.
Example 2
The invention provides an optimization method of an automatic optimization software system for centralized processing of reinforcing steel bars of a railway bridge, which comprises the following steps of:
firstly, calculating the cutting excess materials of the steel bars with all lengths meeting the requirements during cutting and processing the steel bars through a processing scheme calculating unit, and obtaining a processing scheme with the least excess materials through comparative analysis;
secondly, calculating the demand of various steel bars to obtain a processing plan according to the actual construction proportioning needs of the processed steel bars through a demand calculation and analysis unit;
thirdly, arranging and counting the excess materials after the reinforcing steel bars are processed through an excess material calculation and counting unit, and then transmitting excess material data information to a raw material data management system for secondary use during subsequent processing;
fourthly, displaying the processing scheme and the processing plan of the steel bar through a display terminal, and simultaneously printing and directly carrying out communication transmission with related management workers to carry out construction management;
and fifthly, realizing the steel bar raw material under the parameter conditions of different lengths through a classification and integration unit, performing classification and integration treatment on the hardness of the installed steel bar and the diameter of the steel bar, and then storing the steel bar raw material in a database.
As another specific example: and in the third step, after the excess material data information is transmitted to the raw material data management system, the excess material data information is secondarily used in the post-processing.
The automatic optimization software system and the optimization method for the centralized processing of the steel bars of the railway bridge in the embodiment can solve the problems of large loss, large management difficulty, complex inventory and the like of the centralized processing of the steel bars, and can replace manual blanking by software for the centralized processing of the steel bars of the railway bridge based on cloud computing and big data, so that the optimal blanking combination is achieved, and the cost is saved; the database established by software realizes the tracing of the raw material, realizes the regular statistics and the regular accounting of the reinforcing steel bars, and achieves the aim of accurate management.
The above description is only an example of the present application and is not intended to limit the present application. Various modifications and changes may occur to those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application should be included in the scope of the claims of the present application.
Claims (10)
1. A kind of railway bridge reinforcement centralized processing automatic optimization software system, including raw materials data management system and processing management system; the system is characterized in that the raw material data management system is in interactive two-way communication connection with the processing management system; the raw material data management system is used for importing data information of the reinforcing steel bar raw material and integrating, classifying and storing the data information; the processing management system comprises a processing data input module, a processing scheme calculation unit, a residual material calculation and statistics unit and a demand calculation and analysis unit, wherein the processing data input module, the processing scheme calculation unit, the residual material calculation and statistics unit and the demand calculation and analysis unit are sequentially connected; the processing data entry module is used for entering processing parameters of various reinforcing steel bar requirements according to actual processing requirements; the processing scheme calculation unit is used for carrying out comparative analysis on processing exposition and reinforcing steel bar raw material data according to various reinforcing steel bar processing requirements and calculating an optimized processing scheme of the reinforcing steel bars; the excess material calculating and counting unit is used for calculating the steel bar processing excess material according to the steel bar optimized processing scheme; and the demand calculation and analysis unit is used for calculating and analyzing the steel bar demand of various processing parameters according to the proportion of the steel bars with various processing parameters to obtain a steel bar processing plan.
2. The centralized processing and automatic optimization software system for the steel bars of the railway bridge according to claim 1, wherein the ratio analysis unit consists of a raw material data import module, a cutting processing analysis module, a comparison analysis module and a scheme export module.
3. The centralized processing and automatic optimization software system for the steel bars of the railway bridge according to claim 1, wherein the demand calculation and analysis unit comprises a proportioning calculation module, a demand calculation module, a processing plan calculation module and a processing plan derivation module.
4. The centralized processing and automatic optimization software system for the steel bars of the railway bridge according to claim 1, wherein the excess material calculation and statistics unit comprises a processing data import module, a calculation and statistics module and a data transmission module.
5. The centralized processing and automatic optimization software system for steel bars of railway bridges of claim 1, wherein the processing management system further comprises a display terminal.
6. The centralized processing and automatic optimization software system for steel bars of railway bridges of claim 5, wherein the display terminal further comprises a printing module and a communication transmission module.
7. The centralized processing and automatic optimization software system for the steel bars of the railway bridge according to claim 1, wherein the raw material data management system is composed of a raw material data import module, a classification integration unit and a database.
8. The centralized processing and automatic optimization software system for steel bars of railway bridges of claim 1, wherein the classification and integration unit comprises a hardness statistic module and a diameter statistic module.
9. An optimization method of an automatic optimization software system for centralized processing of steel bars of a railway bridge according to any one of claims 1 to 8, characterized by comprising the following steps:
firstly, calculating the cutting excess materials of the steel bars with all lengths meeting the requirements during cutting and processing the steel bars through a processing scheme calculating unit, and obtaining a processing scheme with the least excess materials through comparative analysis;
secondly, calculating the demand of various steel bars to obtain a processing plan according to the actual construction proportioning needs of the processed steel bars through a demand calculation and analysis unit;
thirdly, arranging and counting the excess materials after the reinforcing steel bars are processed through an excess material calculation and counting unit, and then transmitting excess material data information to a raw material data management system for secondary use during subsequent processing;
fourthly, displaying the processing scheme and the processing plan of the steel bar through a display terminal, and simultaneously printing and directly carrying out communication transmission with related management workers to carry out construction management;
and fifthly, realizing the steel bar raw material under the parameter conditions of different lengths through a classification and integration unit, performing classification and integration treatment on the hardness of the installed steel bar and the diameter of the steel bar, and then storing the steel bar raw material in a database.
10. The optimization method of an automatic optimization software system for centralized processing of steel bars of a railway bridge according to claim 9, wherein in the third step, the excess material data information is transmitted to a raw material data management system and then is used for a second time in the post-processing.
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| CN112288357A (en) * | 2020-10-27 | 2021-01-29 | 中铁广州工程局集团有限公司 | Reinforcing steel bar centralized processing and distribution method, system, equipment and medium |
| CN114548347A (en) * | 2022-03-01 | 2022-05-27 | 中建铁路投资建设集团有限公司 | Cost batching method, system and statistical system and method for steel bar processing plant |
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| CN109726499A (en) * | 2019-01-09 | 2019-05-07 | 武汉一冶建筑安装工程有限责任公司 | Reinforcement construction management method based on BIM technology |
| CN109902431A (en) * | 2019-03-13 | 2019-06-18 | 湖北文理学院 | Reinforcing bar materials method for optimizing configuration and system |
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| CN112288357A (en) * | 2020-10-27 | 2021-01-29 | 中铁广州工程局集团有限公司 | Reinforcing steel bar centralized processing and distribution method, system, equipment and medium |
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