CN212419892U - Ingot casting storage and transportation device for extrusion production line - Google Patents
Ingot casting storage and transportation device for extrusion production line Download PDFInfo
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- CN212419892U CN212419892U CN202021532131.1U CN202021532131U CN212419892U CN 212419892 U CN212419892 U CN 212419892U CN 202021532131 U CN202021532131 U CN 202021532131U CN 212419892 U CN212419892 U CN 212419892U
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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Abstract
The utility model provides an extrusion production line ingot casting storage and transportation device, including feed mechanism, push away excellent dolly, ingot casting saw cut machine and ingot casting fixture, the push away excellent dolly is located between feed mechanism and the ingot casting saw cut machine, for sawing the back roll table behind the ingot casting saw cut machine, and ingot casting fixture includes manipulator and track, and orbital below has the ingot casting to save the platform. The utility model discloses an extrusion production line ingot casting storage and transportation device through feed mechanism, push away excellent dolly, ingot casting saw cutter and ingot casting fixture's setting, realizes the continuity of material loading, push away the stick, saw cut and each process of ingot casting centre gripping, reduces intensity of labour and cost of labor, improves production efficiency and accelerates production rhythm. The utility model discloses use the saw bit place straight line of ingot saw cutter as the basic point, set for through the live time to the inverter motor speed reducer of pushing away excellent dolly, can realize saw cutting to specific length ingot casting to and carry out not unidimensional cutting to the casting stick, realized that the demand of different length ingot castings can be stored to a batch ingot casting.
Description
Technical Field
The utility model belongs to the technical field of the aluminium extrusion production line, concretely relates to extrusion production line ingot casting storage and transportation device.
Background
In the continuous extrusion production process of the extrusion production line, ingots with different lengths can be continuously provided for the extruder according to the process requirements. Most of the existing extrusion production lines can store ingots in a batch with uniform length, and then the ingots are conveyed by a crown block or a forklift, and manually send instructions to be completed by an ingot conveying trolley, and the storage and conveying modes are slow in rhythm and cannot change the lengths of the ingots in a differentiation mode at any time.
In the prior art, the length of a cast rod produced in the extrusion casting process is about 4-5 meters, and the cast rod is mostly used as a semi-finished product, so that subsequent processing cannot be directly carried out, and the cast rod can be practically applied only after a cutting procedure is carried out; the long cast rod is divided into a plurality of cast ingots with specific sizes for subsequent processing.
Currently, in a factory, a worker generally operates a band-type flying saw to first perform a cutting dimension measurement mark and then perform a segment cutting operation. The operation mode has the advantages of low efficiency, high labor intensity of workers and low safety. Secondly, the cutting sizes of the single long casting rod are different, the cutting operations with different sizes need to be measured, marked and cut one by one, and the operation process is very complicated and time-consuming. Moreover, the feeding before cutting and the storage after cutting are completely separated, the process is discontinuous, and the time and the labor are consumed.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide an extrusion line ingot casting storage and transportation device reduces workman intensity of labour, has improved work efficiency greatly.
Therefore, the utility model provides a technical scheme as follows:
the ingot casting storage and transportation device for the extrusion production line comprises a feeding mechanism, a push rod trolley, an ingot casting sawing machine and an ingot casting clamping mechanism, wherein the push rod trolley is positioned between the feeding mechanism and the ingot casting sawing machine, a sawing roller way is arranged behind the ingot casting sawing machine, the ingot casting clamping mechanism comprises a manipulator and a track, the track is erected at the tail end of the sawing roller way and is vertical to the tail end of the sawing roller way, and an ingot casting storage table is arranged below the track.
The feeding mechanism comprises a feeding table and a feeding roller way, the feeding roller way is erected at the tail end of the feeding table, the feeding table and the feeding roller way are vertically arranged, the feeding roller way can move up and down, rails are arranged on two side frames of the feeding roller way, the rails are arranged above the feeding roller way, and the push rod trolley is in sliding connection with the rails.
The push rod trolley comprises a trolley body, a clamp and a variable frequency motor speed reducer, wherein the clamp is arranged on the trolley body and is connected with an air cylinder, and a rotating shaft of the variable frequency motor speed reducer is connected with a synchronous belt pulley.
The ingot sawing machine comprises a saw blade, a saw blade feeding mechanism, a saw blade rotating mechanism and a sawdust collecting mechanism, wherein the saw blade feeding mechanism comprises a hydraulic cylinder, the saw blade feeding mechanism and the saw blade rotating mechanism 302 are connected with the saw blade, the sawdust collecting mechanism comprises a sawdust collecting box, a sawdust collecting motor speed reducer and a lead screw, the sawdust collecting box is fixedly connected with a nut on the lead screw, and one end of the lead screw is connected with an output shaft of the sawdust collecting motor speed reducer.
The manipulator comprises a base, wherein a manipulator travelling mechanism and a movable paw mechanism are arranged on the base, the manipulator travelling mechanism comprises a manipulator travelling variable frequency motor, a first gear is connected to a rotating shaft of the manipulator travelling variable frequency motor 501, and the first gear is meshed with a track.
And a feeding roller way lifting oil cylinder is connected below the feeding roller way, and a guide structure is arranged on one side of the feeding roller way.
The movable paw mechanism comprises a movable paw, a rack guide rail and a movable paw variable frequency motor speed reducer, a second gear is connected to a rotating shaft of the movable paw variable frequency motor speed reducer, the rack guide rail is perpendicular to the track, and the second gear is meshed with the rack guide rail.
The guide structure comprises a linear guide rail pair, and the feeding roller way is connected with a sliding block of the linear guide rail pair.
The utility model has the advantages that:
the utility model provides a this kind of extrusion production line ingot casting storage and transportation device through feed mechanism, ejector pin dolly, ingot casting saw cut machine and ingot casting fixture's setting, realizes the continuity of material loading, ejector pin, saw cutting and each process of ingot casting centre gripping, reduces intensity of labour and cost of labor, improves production efficiency and accelerates production rhythm.
According to the ingot casting storage and transportation device for the extrusion production line, the linear guide rail pair is arranged on one side of the feeding roller way to guide the lifting motion of the feeding roller way.
The utility model discloses use the saw bit place straight line of ingot saw cutter as the basic point, set for through the live time to the inverter motor speed reducer of pushing away excellent dolly, can realize saw cutting to specific length ingot casting to and carry out not unidimensional cutting to the casting stick, realized that the demand of different length ingot castings can be stored to a batch ingot casting.
In order to make the above and other objects of the present invention more comprehensible, preferred embodiments accompanied with figures are described in detail below.
Drawings
FIG. 1 is a top view of an embodiment of the present invention;
FIG. 2 is a front view of one embodiment of an ingot clamp mechanism;
FIG. 3 is a top view of one embodiment of a push rod cart.
In the figure:
description of reference numerals:
1. a feeding mechanism; 2. a push rod trolley; 3. sawing and cutting the cast ingot; 4. sawing a rear roller way; 5. an ingot clamping mechanism; 6. a cast ingot storage table; 7. casting ingots; 8. a track; 9. casting a rod; 101. a feeding table; 102. a feeding carrier roller; 103. a feeding variable frequency motor reducer; 201. a clamp; 202. a cylinder; 203. a rotating shaft; 301. a saw blade feeding mechanism; 302. a saw blade rotating mechanism; 401. a roller bed motor speed reducer is arranged behind the saw; 402. sawing a roller way carrier roller; 501. a manipulator walking variable frequency motor; 502. a movable paw; 503. movable claw variable frequency motor reducer.
Detailed Description
The following description is provided for illustrative embodiments of the present invention, and other advantages and effects of the present invention will be readily apparent to those skilled in the art from the disclosure herein.
It should be noted that, in the present invention, the upper, lower, left, and right in the drawings are regarded as the upper, lower, left, and right of the extrusion line ingot casting storage and transportation device described in this specification.
The exemplary embodiments of the present invention will now be described with reference to the accompanying drawings, which, however, may be embodied in many different forms and are not limited to the embodiments described herein, which are provided for complete and complete disclosure of the present invention and to fully convey the scope of the invention to those skilled in the art. The terminology used in the exemplary embodiments presented in the accompanying drawings is not intended to be limiting of the invention. In the drawings, the same units/elements are denoted by the same reference numerals.
Unless otherwise defined, terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. Further, it will be understood that terms, such as those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the relevant art and will not be interpreted in an idealized or overly formal sense.
Example 1:
the embodiment provides an extrusion production line ingot casting storage and transportation device, including feed mechanism 1, ejector pin dolly 2, ingot casting saw cutter 3 and ingot casting fixture 5, ejector pin dolly 2 is located between feed mechanism 1 and ingot casting saw cutter 3, be equipped with saw back roll table 4 behind the ingot casting saw cutter 3, ingot casting fixture 5 includes manipulator and track 8, track 8 erects the terminal side of roll table 4 behind the saw and both are perpendicular, the below of track 8 is equipped with ingot casting storage platform 6.
The application process of the ingot storage and transportation device for the extrusion production line provided by the embodiment is as follows:
carry casting rod 9 through feed mechanism 1, carry the back that targets in place, 2 centre gripping of push rod dolly cast rod 9 afterbody, then push rod dolly 2 gos forward certain distance, after the saw bit place straight line of ingot saw cutter 3 is crossed to the front end of casting rod 9, push rod dolly 2 stops to go forward, later push rod dolly 2 gos forward the distance of 7 length L of required ingot castings, push rod dolly 2 stops, ingot saw cutter 3 stretches out and saw cuts casting rod 9, obtain length for L's ingot casting 7, this ingot casting 7 falls on saw back roll table 4, carry by saw back roll table 4 and grab the ingot position, carry out the centre gripping through ingot clamping mechanism 5 and transport to ingot casting storage platform 6.
The ingot saw cutter 3 once saw cuts and finishes the back and retracts initial position, when saw cutting the length of remaining casting rod 9 and be greater than 7 length L of required ingot casting, the L distance that advances of push rod dolly 2, ingot saw cutter 3 stretches out and carries out the secondary saw cutting to casting rod 9, repeats above-mentioned process, until can't saw cutting, push rod dolly 2 loosens remaining defective material, through saw back roll table 4 transport to ingot casting fixture 5 below, put to appointed place by ingot casting fixture 5.
Example 2:
on the basis of embodiment 1, this embodiment provides an extrusion production line ingot casting storage and transportation device, the feed mechanism 1 includes a feeding table 101 and a feeding roller way, the feeding roller way is erected at the end of the feeding table 101, the feeding table 101 and the feeding roller way are vertically arranged, the feeding roller way can move up and down, two side frames of the feeding roller way are provided with rails, the rails are arranged above the feeding roller way, and the push rod trolley 2 is connected with the rails in a sliding manner.
The cast rod 9 is conveyed by the feeding table 101 and then falls to a feeding roller way (in an initial state, the feeding roller way is lower than the feeding table 101), the feeding roller way rises to be flush with the rail, and then the right push rod trolley 2 clamps the tail of the cast rod 9 and moves forward along the rail. Wherein, the feeding roller way is composed of feeding carrier rollers 102.
Example 3:
on the basis of embodiment 1 or 2, this embodiment provides an extrusion production line ingot casting storage and transportation device, the push rod trolley 2 includes a trolley body, a clamp 201 and a variable frequency motor reducer, the clamp 201 is arranged on the trolley body, the clamp 201 is connected with an air cylinder 202, and a rotating shaft 203 of the variable frequency motor reducer is connected with a synchronous belt pulley.
The push rod trolley 2 runs above the feeding roller way, the clamp 201 stretches out and draws back through the cylinder 202 to clamp and loosen the cast rod 9, and the push rod trolley 2 drives the rotating shaft 203 through the variable frequency motor reducer to drive the synchronous belt pulley to convey the push rod trolley 2 to and fro on a rail.
Example 4:
on the basis of embodiment 1, 2 or 3, the embodiment provides an extrusion production line ingot storage and transportation device, the ingot sawing machine 3 includes a saw blade, a saw blade feeding mechanism 301, a saw blade rotating mechanism 302 and a saw dust collecting mechanism, the saw blade feeding mechanism 301 includes a hydraulic cylinder, the saw blade feeding mechanism 301 and the saw blade rotating mechanism 302 are both connected with the saw blade, the saw dust collecting mechanism includes a saw dust collecting box, a saw dust collecting motor reducer and a lead screw, the saw dust collecting box is fixedly connected with a nut on the lead screw, and one end of the lead screw is connected with an output shaft of the saw dust collecting motor reducer.
The saw blade is pushed to move on the linear guide rail in a telescopic mode by oil feeding and returning of the hydraulic cylinder. The saw blade rotating mechanism 302 and the sawdust collecting mechanism are both in transmission connection with a saw blade rotating motor reducer and a sawdust collecting motor reducer through transmission mechanisms, and the saw blade rotating motor reducer and the sawdust collecting motor reducer are controlled by an external power supply.
Example 5:
on the basis of embodiment 1 or 2 or 3 or 4, the embodiment provides an extrusion production line ingot casting storage and transportation device, the manipulator comprises a base, a manipulator traveling mechanism and a movable paw mechanism are arranged on the base, the manipulator traveling mechanism comprises a manipulator traveling variable frequency motor 501, a first gear is connected to a rotating shaft of the manipulator traveling variable frequency motor 501, and the first gear is meshed with a track 8.
Example 6:
on the basis of embodiment 2, this embodiment provides an extrusion line ingot casting storage and transportation device, material loading roller way lift cylinder is connected with to material loading roller way below, material loading roller way one side is equipped with guide structure.
The initial position of the feeding roller way is the lower position, when the casting rod 9 falls into the lower position of the feeding roller way from the feeding table 101, the feeding roller way is lifted to the upper position through the feeding roller way lifting oil cylinder, the casting rod 9 on the feeding roller way is clamped by the rod pushing trolley 2, and the feeding roller way is lowered to the lower position through the feeding roller way lifting oil cylinder. The guide structure guides the vertical motion of the feeding roller way.
Example 7:
on the basis of embodiment 5, this embodiment provides an extrusion production line ingot casting storage and transportation device, the movable gripper mechanism includes a movable gripper 502, a rack guide rail and a movable gripper variable frequency motor speed reducer 503, a second gear is connected to a rotating shaft of the movable gripper variable frequency motor speed reducer 503, the rack guide rail is perpendicular to the track 8, and the second gear is engaged with the rack guide rail.
The movable claw 502 waits at the ingot grabbing position, the second gear is meshed with the rack guide rail under the driving of the variable frequency motor speed reducer 503 of the movable claw, so that the movable claw 502 descends, grabs the ingot 7 and then ascends, then travels to the position above the ingot storage table 6 along the track 8, and finally descends to place the ingot 7 to the ingot storage table 6.
Example 8:
on the basis of embodiment 6, this embodiment provides an extrusion production line ingot casting storage and transportation device, guide structure includes that the linear guide is vice, the material loading roll table is connected with the slider of linear guide vice.
The vertical motion of the feeding roller way is guided through the linear guide rail pair, and the upper position and the lower position of the feeding roller way can be limited through the linear guide rail pair, so that the operation is more convenient.
Example 9:
on the basis of embodiment 1, the embodiment provides an extrusion production line ingot storage and transportation device, as shown in fig. 1, including a feeding table 101, a feeding roller way, a rod pushing trolley 2, an ingot sawing machine 3, a sawing roller way 4, an ingot clamping mechanism 5 and an ingot storage table 6.
The feeding table 101 drives a rotating shaft to drive a chain wheel chain to convey the cast rods 9 on the feeding table 101 through a feeding variable frequency motor speed reducer 103, a feeding roller way is erected at one end of a rectangular frame of the feeding table 101, and a feeding roller way lifting oil cylinder hung below the mechanism drives a lifting mechanism to vertically lift.
The push rod trolley 2 comprises a trolley body, a clamp 201 and a variable frequency motor reducer, the clamp 201 stretches out and draws back through a cylinder 202 to clamp and loosen, the push rod trolley 2 travels on a rail above the feeding roller way, and a traveling mechanism of the push rod trolley 2 drives a rotating shaft 203 to drive a synchronous belt pulley to convey the push rod trolley 2 to and fro on the rail through the variable frequency motor reducer at one end.
The ingot sawing machine 3 comprises a saw blade feeding mechanism 301, a saw blade rotating mechanism 302 and a sawdust collecting mechanism, wherein the saw blade feeding of the saw blade feeding mechanism 301 is realized by oil feeding and oil returning of a hydraulic cylinder to push the saw blade to move on a linear guide rail in a telescopic mode. The saw blade rotating mechanism 302 and the sawdust collecting mechanism are both in transmission connection with a saw blade rotating motor reducer and a sawdust collecting motor reducer through transmission mechanisms, and the saw blade rotating motor reducer and the sawdust collecting motor reducer are electrically connected with an external power supply to control the opening and closing of the saw blade rotating motor reducer and the sawdust collecting motor reducer.
Ingot casting fixture 5 erects in the top of saw back roll table 4 and ingot casting storage platform 6, including the base, is equipped with manipulator running gear and activity hand claw mechanism on the base, and manipulator running gear includes manipulator walking inverter motor 501, is connected with gear one in manipulator walking inverter motor 501's the pivot, and gear one and rack rail 8 mesh.
The movable paw mechanism is composed of a movable paw 502, a rack guide rail and a movable paw variable frequency motor speed reducer 503, a second gear is connected to a rotating shaft of the variable frequency motor on the movable paw 502, and the second gear is meshed with the vertical rack guide rail.
The back saw roller comprises a plurality of back saw roller way carrier rollers 402, and a back saw roller way motor reducer 401 drives a rotating shaft to rotate and drives the roller way to rotate through a synchronous belt.
Example 10:
the embodiment provides an extrusion production line ingot storage and transportation method, which adopts an extrusion production line ingot storage and transportation device and comprises the following steps:
step 1), conveying the cast rod 9 to the tail end along a feeding table 101, then dropping the cast rod into a lower position of a feeding roller way, then lifting the feeding roller way to an upper position, and at the moment, enabling the feeding roller way to be flush with a rail;
step 2) a bar pushing trolley 2 positioned at the head end of the rail clamps the tail of the cast bar 9 on the feeding roller way, and approaches the ingot sawing machine 3 along the rail;
step 3) when the front end of the cast rod 9 reaches the straight line where the saw blade of the ingot saw cutter 3 is located, enabling the rod pushing trolley 2 to advance for the distance of the length L of the needed ingot 7, then enabling the ingot saw cutter 3 to advance to saw the cast rod 9 into the ingot 7 with the length L, after the saw cutting is completed, retracting the ingot saw cutter 3 to the initial point, and meanwhile, conveying the ingot 7 to an ingot grabbing position through the roller table 4 after the saw;
and step 4), the movable claw 502 of the ingot clamping mechanism 5 waiting at the ingot grabbing position descends to grab the ingot 7 and then ascends, then the movable claw 502 descends after the movable claw travels to the position above the ingot storage table 6 along the track 8, finally the movable claw 502 is opened to place the ingot 7 at the ingot storage table 6, and the storage and transportation of the ingot 7 are finished.
The utility model discloses the method uses the saw bit place straight line of ingot saw cutter 3 as the basic point, sets for through the rotation time to the inverter motor speed reducer of push rod dolly 2, when push rod dolly 2 uniform motion promptly, through the specific distance of the control push rod dolly 2 walking in the settlement time, consequently can realize saw cutting to specific length ingot casting 7 to and carry out not unidimensional cutting to cast stick 9, realized that a batch ingot casting 7 can store the demand of different length ingot castings 7.
Example 11:
on the basis of the embodiment 10, the embodiment provides an extrusion production line ingot storage and transportation method, in step 3), when the ingot sawing machine 3 retracts to the initial point, if the distance from the front end of the ingot sawing machine 3 to the clamping position of the push rod trolley 2 is greater than the length L of the needed ingot 7, the push rod trolley 2 continues to advance along the rail by the distance L, the ingot sawing machine 3 extends out to perform sawing, the operation is repeated until the length of the sawed cast rod 9 is less than L, the cycle is finished, the clamp 201 of the push rod trolley 2 is opened, and the rest residual materials are conveyed to the ingot catching position by the sawing roller way 4 and conveyed to the specified position by the ingot clamping mechanism 5.
It will be understood by those skilled in the art that the foregoing embodiments are specific examples of the invention, and that various changes in form and details may be made therein without departing from the spirit and scope of the invention in its practical application.
Claims (8)
1. The utility model provides an extrusion production line ingot casting storage and transportation device which characterized in that: the automatic ingot sawing machine is characterized by comprising a feeding mechanism (1), a push rod trolley (2), an ingot sawing machine (3) and an ingot clamping mechanism (5), wherein the push rod trolley (2) is located between the feeding mechanism (1) and the ingot sawing machine (3), a sawing back roller way (4) is arranged behind the ingot sawing machine (3), the ingot clamping mechanism (5) comprises a manipulator and a track (8), the track (8) is erected at the tail end of the sawing back roller way (4) and is vertical to the tail end, and an ingot storage table (6) is arranged below the track (8).
2. The extrusion line ingot storage and transportation device according to claim 1, wherein: the feeding mechanism (1) comprises a feeding table (101) and a feeding roller way, the feeding roller way is erected at the tail end of the feeding table (101), the feeding table (101) and the feeding roller way are vertically arranged, the feeding roller way can move up and down, rails are arranged on two side frames of the feeding roller way and are arranged above the feeding roller way, and the push rod trolley (2) is in sliding connection with the rails.
3. The extrusion line ingot storage and transportation device according to claim 1, wherein: the push rod trolley (2) comprises a trolley body, a clamp (201) and a variable frequency motor speed reducer, wherein the clamp (201) is arranged on the trolley body, the clamp (201) is connected with a cylinder (202), and a rotating shaft (203) of the variable frequency motor speed reducer is connected with a synchronous belt pulley.
4. The extrusion line ingot storage and transportation device according to claim 1, wherein: ingot saw (3) collect the mechanism including saw bit, saw bit feed mechanism (301), saw bit rotary mechanism (302) and sawdust, saw bit feed mechanism (301) include the pneumatic cylinder, saw bit feed mechanism (301), saw bit rotary mechanism (302) all are connected with the saw bit, the sawdust is collected the mechanism and is collected box, sawdust collection motor speed reducer and lead screw including the sawdust, the sawdust is collected the nut on box and the lead screw and is linked firmly, lead screw one end is collected motor speed reducer output shaft with the sawdust.
5. The extrusion line ingot storage and transportation device according to claim 1, wherein: the manipulator comprises a base, wherein a manipulator travelling mechanism and a movable paw mechanism are arranged on the base, the manipulator travelling mechanism comprises a manipulator travelling variable frequency motor (501), a first gear is connected to a rotating shaft of the manipulator travelling variable frequency motor (501), and the first gear is meshed with a track (8).
6. The extrusion line ingot storage and transportation device according to claim 2, wherein: and a feeding roller way lifting oil cylinder is connected below the feeding roller way, and a guide structure is arranged on one side of the feeding roller way.
7. The extrusion line ingot storage and transportation device according to claim 5, wherein: the movable paw mechanism comprises a movable paw (502), a rack guide rail and a movable paw variable frequency motor speed reducer (503), a second gear is connected to a rotating shaft of the movable paw variable frequency motor speed reducer (503), the rack guide rail is perpendicular to the track (8), and the second gear is meshed with the rack guide rail.
8. The extrusion line ingot storage and transportation device according to claim 6, wherein: the guide structure comprises a linear guide rail pair, and the feeding roller way is connected with a sliding block of the linear guide rail pair.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021532131.1U CN212419892U (en) | 2020-07-29 | 2020-07-29 | Ingot casting storage and transportation device for extrusion production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021532131.1U CN212419892U (en) | 2020-07-29 | 2020-07-29 | Ingot casting storage and transportation device for extrusion production line |
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| Publication Number | Publication Date |
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| CN212419892U true CN212419892U (en) | 2021-01-29 |
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| CN202021532131.1U Active CN212419892U (en) | 2020-07-29 | 2020-07-29 | Ingot casting storage and transportation device for extrusion production line |
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| CN (1) | CN212419892U (en) |
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