CN108865523A - 一种安全环保碳氢清洗剂 - Google Patents
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Abstract
本发明公开了一种安全环保碳氢清洗剂，包括如下重量份的各组分：C10H22：55‑65％、C11H24：5‑10％、醇醚溶剂：8‑15％、酯类溶剂：5‑32％，其中所述醇醚溶剂包括二乙二醇乙醚、二乙二醇丁醚、二丙二醇甲醚、二丙二醇丁醚、乙二醇丁醚中的一种或多种，所述酯类溶剂为乙酸甲酯、乙酸丁酯、己二酸二甲酯中的一种或多种。本发明的目的是提供一种安全环保碳氢清洗剂，能够替代卤代烃类清洗产品，具有良好的洗净能力，能彻底清除油污(如冲压油、切削油、压延油)、灰尘、沥青、积炭等各类污物，并且可以完全挥发，不含破坏臭氧物质，无毒无害对环境友好。
Description
技术领域
本发明涉及化工清洗剂领域，尤其涉及一种安全环保碳氢清洗剂。
背景技术
在五金加工过程中，会使用各种加工用油如轧制油、拉拔油、冲压油、拉伸油等，加工后的工件表面会附着这类油脂，或者对于工件上诸如沥青、积炭等难清洗的污垢，使用最多的往往是卤代烃类清洗剂。由于国家对环保和职工身心健康的问题越来越重视，在工业洗净领域卤代烃类清洗产品如二氯甲烷、三氯甲烷、四氯乙烯等因毒性大、腐蚀性强、蒸发速度快、对臭氧层破坏性强等问题已逐渐被市场所淘汰。所以现在市面上急需一种卤代烃类清洗剂的替代产品，而碳氢清洗剂因其在经济节约、结构稳定、安全环保、毒性低等特点被认为是极具前景的卤代烃类替代品。
发明内容
针对上述问题，本发明的目的是提供一种安全环保碳氢清洗剂，能够替代卤代烃类清洗产品，具有良好的洗净能力，能彻底清除油污(如冲压油、切削油、压延油)、灰尘、沥青、积炭等各类污物，并且可以完全挥发，不含破坏臭氧物质，无毒无害对环境友好。
本发明解决上述技术问题所采用的技术方案是：一种安全环保碳氢清洗剂，包括如下重量份的各组分：
C10H22：55-65％
C11H24：5-10％
醇醚溶剂：8-15％
酯类溶剂：5-32％。
优选地，所述醇醚溶剂包括二乙二醇乙醚、二乙二醇丁醚、二丙二醇甲醚、二丙二醇丁醚、乙二醇丁醚中的一种或多种。
优选地，所述酯类溶剂为乙酸甲酯、乙酸丁酯、己二酸二甲酯中的一种或多种。
优选地，所述安全环保碳氢清洗剂包括如下重量份的各组分：C10H22：55％、C11H24：10％、二乙二醇乙醚：5％、二乙二醇丁醚：8％、二乙二醇乙醚:7％、乙酸甲酯：10％、己二酸二甲酯：5％。
优选地，所述安全环保碳氢清洗剂包括如下重量份的各组分：C10H22：65％、C11H24：10％、乙二醇丁醚：10％、二乙二醇乙醚:3％、乙酸丁酯：2％、乙酸甲酯：10％。
本发明的优点在于：
1.该清洗剂清洗效果好，经过简单的清洗工艺就可将工件洗净。
2.对清洗材料安全，不会产生腐蚀和锈蚀。对大部分塑料、橡胶没有溶解、溶胀、脆化的作用。
3.不含ODS(破坏臭氧层物质)，安全环保。
4.能够蒸馏再生，降低用户使用成本。
具体实施方式
下面通过具体实施例对本发明作进一步详述，以下实施例只是描述性的，不是限定性的，不能以此限定本发明的保护范围。
实施例1
一种安全环保碳氢清洗剂，其特征在于，包括如下重量份的各组分：
C10H22：55％
C11H24：10％
二乙二醇乙醚：5％
二乙二醇丁醚：8％
二乙二醇乙醚:7％
乙酸甲酯：10％
己二酸二甲酯：5％。
制备工艺：在反应釜内加入55份的合成C10H22，在低速搅拌下，依次加入C11H24、二乙二醇乙醚、二乙二醇丁醚、二乙二醇乙醚、乙酸甲酯、己二酸二甲酯，搅拌20-30min。混合均匀即可形成成品。
清洗方法：
步骤1：将待清洗工件放入第一清洗槽内，超声波清洗3分钟，清洗温度40℃，超声波为220V，40Khz。
步骤2：将步骤1中清洗后工件放入第二清洗槽内，超声波漂洗3分钟，清洗温度40℃，超声波为220V，40Khz。
步骤3：将步骤2清洗后的工件进行沥液，热风干燥完成清洗。
实施例2
一种安全环保碳氢清洗剂，其特征在于，包括如下重量份的各组分：
C10H22：65％
C11H24：10％
乙二醇丁醚：10％
二乙二醇乙醚:3％
乙酸丁酯：2％
乙酸甲酯：10％。
制备工艺：在反应釜内加入65份的合成C10H22，在低速搅拌下，依次加入C11H24、乙二醇丁醚、二乙二醇乙醚、乙酸丁酯、乙酸甲酯，搅拌20-30min。混合均匀即可形成成品。
清洗方法：
步骤1：将待清洗工件放入第一清洗槽内，超声波清洗3分钟，清洗温度40℃，超声波为220V，40Khz。
步骤2：将步骤1中清洗后工件放入第二清洗槽内，超声波漂洗3分钟，清洗温度40℃，超声波为220V，40Khz。
步骤3：将步骤2清洗后的工件进行沥液，热风干燥完成清洗。
实施例3
一种安全环保碳氢清洗剂，其特征在于，包括如下重量份的各组分：
C10H22：60％
C11H24：5％
二乙二醇乙醚：20％
乙酸丁酯：10％
己二酸二甲酯：5％。
制备工艺：在反应釜内加入60份的合成C10H22，在低速搅拌下，依次加入C11H24、二乙二醇乙醚、乙酸丁酯、己二酸二甲酯，搅拌20-30min。混合均匀即可形成成品。
清洗方法：
步骤1：将待清洗工件放入第一清洗槽内，超声波清洗3分钟，清洗温度40℃，超声波为220V，40Khz。
步骤2：将步骤1中清洗后工件放入第二清洗槽内，超声波漂洗3分钟，清洗温度40℃，超声波为220V，40Khz。
步骤3：将步骤2清洗后的工件进行沥液，热风干燥完成清洗。
本实施例所述的环保碳氢清洗剂具有如下特点：清洗效果好，经过简单的清洗工艺就可将工件洗净；对清洗材料安全，不会产生腐蚀和锈蚀，对大部分塑料、橡胶没有溶解、溶胀、脆化的作用；不含ODS(破坏臭氧层物质)，安全环保；能够蒸馏再生，清洗剂可由于被清洗物上附着的污物(加工油、润滑脂、防锈油、蜡、液晶等)的混入，主要成分的分解、添加剂的消耗等原因被污染从而变质，随污染变质的进行清洗剂将逐渐不能再使用。可利用液体的沸点随压力降低而降低的性质进行减压蒸馏，只回收清洗液中的清洗剂而将加工油等作为废液处理，降低用户使用成本。
最后应说明的是：以上各实施例仅用以说明本发明的技术方案，而非对其限制；尽管参照前述各实施例对本发明进行了详细的说明，本领域的普通技术人员应当理解：其依然可以对前述各实施例所记载的技术方案进行修改，或者对其中部分或者全部技术特征进行等同替换；而这些修改或者替换，并不使相应技术方案的本质脱离本发明各实施例技术方案的范围。
Claims (5)
1.一种安全环保碳氢清洗剂，其特征在于，包括如下重量份的各组分：
C10H22：55-65％
C11H24：5-10％
醇醚溶剂：8-15％
酯类溶剂：5-32％。
2.根据权利要求1所述的一种安全环保碳氢清洗剂，其特征在于，所述醇醚溶剂包括二乙二醇乙醚、二乙二醇丁醚、二丙二醇甲醚、二丙二醇丁醚、乙二醇丁醚中的一种或多种。
3.根据权利要求1所述的一种安全环保碳氢清洗剂，其特征在于，所述酯类溶剂为乙酸甲酯、乙酸丁酯、己二酸二甲酯中的一种或多种。
4.根据权利要求1所述的一种安全环保碳氢清洗剂，其特征在于，所述安全环保碳氢清洗剂包括如下重量份的各组分：C10H22：55％、C11H24：10％、二乙二醇乙醚：5％、二乙二醇丁醚：8％、二乙二醇乙醚:7％、乙酸甲酯：10％、己二酸二甲酯：5％。
5.根据权利要求1所述的一种安全环保碳氢清洗剂，其特征在于，所述安全环保碳氢清洗剂包括如下重量份的各组分：C10H22：65％、C11H24：10％、乙二醇丁醚：10％、二乙二醇乙醚:3％、乙酸丁酯：2％、乙酸甲酯：10％。
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| CN111979064A (zh) * | 2020-08-25 | 2020-11-24 | 广西贵港和乐门业有限公司 | 一种不伤底漆的钢质门保护膜去除剂及制备方法 |
| CN115747816A (zh) * | 2022-12-05 | 2023-03-07 | 中国工程物理研究院材料研究所 | 一种乙二醇醚在活泼金属清洗中的应用、非水基清洗剂及活泼金属的清洗方法 |
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