CN108838670B - Pipe equipment - Google Patents
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- CN108838670B CN108838670B CN201810430379.8A CN201810430379A CN108838670B CN 108838670 B CN108838670 B CN 108838670B CN 201810430379 A CN201810430379 A CN 201810430379A CN 108838670 B CN108838670 B CN 108838670B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with program control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with program control the units passing two or more work-stations whilst being composed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/004—Feeding the articles from hoppers to machines or dispensers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/007—Picking-up and placing mechanisms
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Abstract
Description
技术领域technical field
本发明属于自动化设备技术领域,具体涉及一种圆管组装设备。The invention belongs to the technical field of automation equipment, and particularly relates to a round pipe assembling equipment.
背景技术Background technique
在加工圆管时,会在其端部安装端盖以避免液体或灰尘进入管内。目前安装端盖采取的方式是将垫圈和端盖以手工的方式依次安装在圆管的端部,这种方式的缺陷是费时费力,而且良品率不高,存在密封性不达标的情况,影响圆管的后续使用。When machining round tubes, end caps are installed at their ends to prevent liquid or dust from entering the tube. The current method of installing the end cap is to manually install the gasket and the end cap on the end of the round tube in sequence. Subsequent use of the round tube.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于克服现有技术中的不足,提供一种圆管组装设备,能够提高安装效率和良品率。The purpose of the present invention is to overcome the deficiencies in the prior art, and to provide a round pipe assembly equipment, which can improve the installation efficiency and the yield.
为解决现有技术问题,本发明公开了一种圆管组装设备,包括上料装置、组装装置、传料装置和存料装置;In order to solve the problems of the prior art, the present invention discloses a round tube assembly equipment, which includes a feeding device, an assembling device, a feeding device and a material storing device;
上料装置包括盛有端盖工件的振动盘和与振动盘出口相连的上料导轨;The feeding device includes a vibrating plate containing the end cover workpiece and a feeding guide rail connected with the outlet of the vibrating plate;
组装装置包括工作台,工作台上安装有装垫圈机构、载台机构、装盖机构和分选机构;装垫圈机构用于将垫圈工件安装到圆管工件的端部,载台机构用于承载圆管工件以完成垫圈安装然后将圆管工件移动到装盖机构处;装盖机构用于将上料导轨输送来的端盖工件安装到圆管工件的端部;分选机构用于分选合格圆管工件和不合格圆管工件;The assembling device includes a worktable, on which a washer loading mechanism, a carrier table mechanism, a capping mechanism and a sorting mechanism are installed; the washer mounting mechanism is used to install the washer workpiece to the end of the round pipe workpiece, and the carrier table mechanism is used to carry The round pipe workpiece is used to complete the gasket installation and then move the round pipe workpiece to the capping mechanism; the capping mechanism is used to install the end cover workpiece conveyed by the feeding guide rail to the end of the round pipe workpiece; the sorting mechanism is used for sorting Qualified round pipe workpieces and unqualified round pipe workpieces;
传料装置包括接料盘;存料装置包括储料箱。The material transfer device includes a material receiving tray; the material storage device includes a material storage box.
作为优选方案,As a preferred option,
装垫圈机构包括一或两个水平驱动装置A,水平驱动装置A的活动部连接滑座A以驱动滑座A沿方向A移动,滑座A上安装有顶销A;方向A垂直于圆管工件的中心轴线。The washer-loading mechanism includes one or two horizontal driving devices A, the movable part of the horizontal driving device A is connected to the sliding seat A to drive the sliding seat A to move along the direction A, and the sliding seat A is installed with the ejector pin A; the direction A is perpendicular to the round pipe The central axis of the workpiece.
作为优选方案,As a preferred option,
装垫圈机构还包括一水平驱动装置B、一扫码器和一电机;顶销A与滑座A形成转动安装,电机安装于滑座A上,其转轴连接一个顶销A;水平驱动装置B的活动部连接扫码器以驱动扫码器沿方向A移动。The washer-loading mechanism also includes a horizontal drive device B, a code scanner and a motor; the ejector pin A is rotatably mounted on the sliding seat A, the motor is installed on the sliding seat A, and its rotating shaft is connected to a ejector pin A; the horizontal driving device B The movable part is connected to the scanner to drive the scanner to move along the direction A.
作为优选方案,As a preferred option,
装垫圈机构还包括一对扫码器和一电机;顶销A与滑座A形成转动安装,电机安装于滑座A上,其转轴连接一个顶销A;扫码器对称设置。The washer-loading mechanism also includes a pair of code scanners and a motor; the ejector pin A and the sliding seat A are rotatably mounted, the motor is installed on the sliding seat A, and its rotating shaft is connected to a ejector pin A; the code scanners are arranged symmetrically.
作为优选方案,As a preferred option,
载台机构包括一对卸载板、一滑座B和一水平驱动装置C;滑座B具有两个滑板,每个滑板上具有一顶销槽、一挡块和一对滚轮;The platform mechanism includes a pair of unloading plates, a sliding seat B and a horizontal driving device C; the sliding seat B has two sliding plates, each sliding plate has a top pin groove, a block and a pair of rollers;
水平驱动装置C的活动部连接滑座B以驱动滑座B沿方向B移动,方向B垂直于方向A;The movable part of the horizontal driving device C is connected to the sliding seat B to drive the sliding seat B to move along the direction B, and the direction B is perpendicular to the direction A;
卸载板的前部具有一向上突出的顶起部,其后部具有一向下凹陷的凹陷部。The front part of the unloading plate has a raised part protruding upward, and the rear part thereof has a concave part concave downward.
作为优选方案,As a preferred option,
装盖机构包括一举升爪、一升降驱动装置A和一或两个固定座A,固定座A上安装有水平驱动装置D,水平驱动装置D的活动部连接有顶销B以驱动顶销B沿第一方向移动,顶销B与相应固定座A形成滑动连接;固定座A上具有一朝下的限位卡槽和一与限位卡槽连通的通孔;上料导轨的末端延伸至通孔的一侧;升降驱动装置A的活动部连接举升爪。The capping mechanism includes a lifting claw, a lifting driving device A and one or two fixing bases A. A horizontal driving device D is installed on the fixing base A, and the movable part of the horizontal driving device D is connected with an ejector pin B to drive the ejector pin B. Moving along the first direction, the ejector pin B forms a sliding connection with the corresponding fixing seat A; the fixing seat A has a limit slot facing downward and a through hole communicating with the limit slot; the end of the feeding guide extends to One side of the through hole; the movable part of the lifting drive device A is connected to the lifting claw.
作为优选方案,As a preferred option,
分选机构包括一或两个检测器一升降驱动装置B和一分选杆;分选杆转动安装在工作台上,升降驱动装置B的活动部连接分选杆的后端,分选杆的前端连接有单向转动的分选条。The sorting mechanism includes one or two detectors, a lifting driving device B and a sorting rod; the sorting rod is rotatably installed on the worktable, and the movable part of the lifting driving device B is connected to the rear end of the sorting rod. The front end is connected with a unidirectional rotating sorting strip.
作为优选方案,As a preferred option,
接料盘的后端设置有限位块。The rear end of the receiving tray is provided with a limit block.
作为优选方案,As a preferred option,
存料装置还包括一机架、一抓料手、一水平驱动装置E和一滑座C;水平驱动装置E安装于机架上,其活动部连接滑座C以驱动滑座C沿方向B移动,滑座C上安装有升降驱动装置C,升降驱动装置C的活动部连接抓料手。The material storage device also includes a frame, a gripper, a horizontal driving device E and a sliding seat C; the horizontal driving device E is installed on the frame, and its movable part is connected to the sliding seat C to drive the sliding seat C along the direction B Moving, a lift drive device C is installed on the carriage C, and the movable part of the lift drive device C is connected to the gripper.
作为优选方案,As a preferred option,
水平驱动装置A、水平驱动装置B、水平驱动装置C、水平驱动装置D、水平驱动装置E、升降驱动装置A、升降驱动装置B和升降驱动装置C分别为气缸、液压缸或电缸。Horizontal driving device A, horizontal driving device B, horizontal driving device C, horizontal driving device D, horizontal driving device E, lifting driving device A, lifting driving device B and lifting driving device C are air cylinders, hydraulic cylinders or electric cylinders respectively.
本发明具有的有益效果:能够提高安装效率和良品率。The present invention has the beneficial effects of improving installation efficiency and yield.
附图说明Description of drawings
图1是本发明的结构立体图;Fig. 1 is the structural perspective view of the present invention;
图2是本发明的结构前视图;Fig. 2 is the structure front view of the present invention;
图3是本发明的结构俯视图;Fig. 3 is the structure top view of the present invention;
图4是本发明中组装装置的结构立体图。FIG. 4 is a perspective view of the structure of the assembling device in the present invention.
具体实施方式Detailed ways
下面结合附图对本发明作进一步描述。以下实施例仅用于更加清楚地说明本发明的技术方案,而不能以此来限制本发明的保护范围。The present invention will be further described below in conjunction with the accompanying drawings. The following examples are only used to illustrate the technical solutions of the present invention more clearly, and cannot be used to limit the protection scope of the present invention.
如图1至4所示,一种圆管组装设备,包括上料装置、组装装置、传料装置和存料装置。上料装置包括盛有端盖工件的振动盘和与振动盘出口相连的上料导轨。As shown in Figures 1 to 4, a round pipe assembling equipment includes a feeding device, an assembling device, a feeding device and a material storage device. The feeding device includes a vibrating plate containing the end cover workpiece and a feeding guide rail connected with the outlet of the vibrating plate.
组装装置包括工作台1,工作台1上安装有装垫圈机构、载台机构、装盖机构和分选机构;装垫圈机构用于将垫圈工件安装到圆管工件25的端部,载台机构用于承载圆管工件25以完成垫圈安装然后将圆管工件25移动到装盖机构处;装盖机构用于将上料导轨输送来的端盖工件安装到圆管工件25的端部;分选机构用于分选合格圆管工件25和不合格圆管工件25。The assembling device includes a
装垫圈机构包括一或两个水平驱动装置A2、一水平驱动装置B8、一扫码器7和一电机4,水平驱动装置A2的活动部连接滑座A3以驱动滑座A3沿方向A移动,滑座A3上安装有顶销A5。方向A垂直于圆管工件25的中心轴线。顶销A5与滑座A3形成转动安装,电机4安装于滑座A3上,其转轴连接一个顶销A5;水平驱动装置B8的活动部连接扫码器7以驱动扫码器7沿方向A移动。顶销A5的端部套有垫圈工件,水平驱动装置A2驱动顶销A5插入圆管工件25的端部完成垫圈的安装,然后电机4工作带动圆管工件25旋转,此时圆管工件25表面的条码会转向下方而被下方的扫码器7扫描到。由于条码往往设置在圆管工件25靠近端部的位置,因此若圆管工件25转动一圈没有使扫码器7扫描到条码,则水平驱动装置B8驱动扫码器7到另一端移动扫描条码。扫码器7扫描到条码后,电机4停止,水平驱动装置A2和水平驱动装置B8均复位。The washer-loading mechanism includes one or two horizontal driving devices A2, a horizontal driving device B8, a
扫码器7也可以设置两个,这种情况下就可以省略水平驱动装置B8,两个扫码器7分别对圆管工件25的端部条码进行扫描,只要有一个扫码器7扫描到条码时,该设备即进行下一步工序。Two
载台机构包括一对卸载板10、一滑座B和一水平驱动装置C24;滑座B具有两个滑板9,每个滑板9上具有一顶销槽6、一挡块27和一对滚轮28。水平驱动装置C24的活动部连接滑座B以驱动滑座B沿方向B移动,方向B垂直于方向A。卸载板10的前部具有一向上突出的顶起部,其后部具有一向下凹陷的凹陷部26。顶销槽6用于顶销A5穿过而插入圆管工件25的端部。The platform mechanism includes a pair of
垫圈安装完毕后,水平驱动装置C24驱动滑座B向后移动,圆管工件25接触到卸载板10的顶起部时在挡块27的阻挡下上升从而脱离滚轮28,然后圆管工件沿滑板9的上沿向前滚动并在滑板9后端一侧的导向块11的导向槽的作用下落入凹陷部26中,水平驱动装置C24复位。After the washer is installed, the horizontal driving device C24 drives the sliding seat B to move backward, and the
装盖机构包括一举升爪17、一升降驱动装置A23和一或两个固定座A12,固定座A12上安装有水平驱动装置D14,水平驱动装置D14的活动部连接有顶销B13以驱动顶销B13沿第一方向移动,顶销B13与相应固定座A12形成滑动连接;固定座A12上具有一朝下的限位卡槽和一与限位卡槽连通的通孔;上料导轨的末端延伸至通孔的一侧;升降驱动装置A23的活动部连接举升爪17。The capping mechanism includes a
升降驱动装置A23驱动举升爪17将圆管工件25举起,当圆管工件25被限位卡槽挡停后达到安装位置,此时顶销B13顶着上料导轨输送来的端盖工件穿过通孔安装到圆管工件25的端部。端盖安装完毕后,升降驱动装置A23复位。The lifting driving device A23 drives the lifting
分选机构包括一或两个检测器16一升降驱动装置B22和一分选杆15;分选杆15转动安装在工作台1上,升降驱动装置B22的活动部连接分选杆15的后端,分选杆15的前端连接有单向转动的分选条。The sorting mechanism includes one or two
圆管工件25落入凹陷部26中后,先通过检测器16对圆管工件25的端部进行检测,若检测到已安装垫圈,则进行端盖安装,若未检测到,则升降驱动装置A23驱动举升爪17将圆管工件25举起,圆管工件25在上升过程中会顶开分选条,顶起到位后,分选条在重力作用下复位,同时升降驱动装置A23复位,圆管工件25落到分选条上,此时升降驱动装置B工作带动分选杆15的前端下降,此时圆管工件25在重力作用下沿分选杆15落到回收箱内。After the
传料装置包括接料盘18,接料盘18的后端设置有限位块。存料装置包括一储料箱19、一机架、一抓料手20、一水平驱动装置E29和一滑座C21;水平驱动装置E29安装于机架上,其活动部连接滑座C21以驱动滑座C21沿方向B移动,滑座C21上安装有升降驱动装置C,升降驱动装置C的活动部连接抓料手20。The material transfer device includes a
圆管工件25安装完端盖后,沿分选杆15滚入传料盘18中,此时抓料手20下降抓取圆管工件25并在水平驱动装置E29的驱动下降圆管工件25放入储料箱19中。整个过程结束。After the end caps are installed on the
水平驱动装置A2、水平驱动装置B8、水平驱动装置C24、水平驱动装置D14、水平驱动装置E、升降驱动装置A23、升降驱动装置B22和升降驱动装置C分别为气缸、液压缸或电缸。Horizontal driving device A2, horizontal driving device B8, horizontal driving device C24, horizontal driving device D14, horizontal driving device E, lifting driving device A23, lifting driving device B22 and lifting driving device C are air cylinders, hydraulic cylinders or electric cylinders respectively.
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明技术原理的前提下,还可以做出若干改进和变形,这些改进和变形也应视为本发明的保护范围。The above are only the preferred embodiments of the present invention. It should be pointed out that for those skilled in the art, without departing from the technical principle of the present invention, several improvements and modifications can also be made. These improvements and modifications It should also be regarded as the protection scope of the present invention.
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| CN201810430379.8A CN108838670B (en) | 2018-05-08 | 2018-05-08 | Pipe equipment |
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| WO2017155191A1 (en) * | 2016-03-11 | 2017-09-14 | 주식회사 블랙스미스 | Assembly of plated steel pipe and metal fastener, and manufacturing method therefor |
| KR101721133B1 (en) * | 2016-08-05 | 2017-04-10 | (주)에이치엔피테크 | Separation Prevention for Insertion ring joint pipe and Coupling Device Thereof |
| CN108437438A (en) * | 2018-04-25 | 2018-08-24 | 邵东智能制造技术研究院有限公司 | A kind of production line for installing gum cover |
| CN108527883A (en) * | 2018-04-25 | 2018-09-14 | 邵东智能制造技术研究院有限公司 | A kind of automation gum cover mounting device |
| CN108715027A (en) * | 2018-04-25 | 2018-10-30 | 邵东智能制造技术研究院有限公司 | A kind of gum cover mounting device with finished product storage device |
| CN208324214U (en) * | 2018-04-25 | 2019-01-04 | 邵东智能制造技术研究院有限公司 | A kind of gum cover mounting device with finished product storage device |
| CN208601947U (en) * | 2018-04-25 | 2019-03-15 | 邵东智能制造技术研究院有限公司 | A kind of automation gum cover mounting device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN108838670A (en) | 2018-11-20 |
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