CN108812076B - Edible fungus cultivation matrix bag fixing device - Google Patents

Edible fungus cultivation matrix bag fixing device Download PDF

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Publication number
CN108812076B
CN108812076B CN201811056531.7A CN201811056531A CN108812076B CN 108812076 B CN108812076 B CN 108812076B CN 201811056531 A CN201811056531 A CN 201811056531A CN 108812076 B CN108812076 B CN 108812076B
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China
Prior art keywords
shaft
ring
bag
hole
fixed ring
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CN201811056531.7A
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Chinese (zh)
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CN108812076A (en
Inventor
陈美英
王国强
何绍东
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Daxing'anling Tianjin Food Co ltd
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Daxing'anling Tianjin Food Co ltd
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Priority to CN201811056531.7A priority Critical patent/CN108812076B/en
Publication of CN108812076A publication Critical patent/CN108812076A/en
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Classifications

    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01GHORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
    • A01G18/00Cultivation of mushrooms
    • A01G18/20Culture media, e.g. compost
    • A01G18/22Apparatus for the preparation of culture media, e.g. bottling devices

Abstract

The utility model provides an edible fungi cultivation matrix bag fixing device, relates to edible fungi cultivation equipment technical field, including solid bag subassembly and receiving subassembly, solid bag subassembly below has and struts the cultivation matrix pocket and send the bag subassembly of sending to its below, solid bag subassembly includes basal disc, through-hole, fixed ring, moving ring and first actor, the through-hole is located the basal disc surface, fixed ring rigid coupling in the hole week of through-hole lower extreme, the moving ring is for being encircleed in the open ring of fixed ring outside, the opening part of moving ring is installed first actor; the pick-up assembly comprises a pick-up shaft coaxially arranged above the through hole, a mechanical claw is arranged at the lower end of the pick-up shaft, and a second actuator for driving the pick-up shaft is arranged at the upper end of the pick-up shaft. The fixing device can automatically realize the process step of expanding and fixing the cultivation substrate bags to wait for automatic loading in the automatic substrate filling process, and has the advantages of high automation degree, high working efficiency, suitability for stable automatic filling production line and the like.

Description

Edible fungus cultivation matrix bag fixing device
Technical Field
The invention relates to the technical field of edible fungi cultivation equipment, in particular to an edible fungi cultivation medium bag fixing device.
Background
In the process of edible fungi cultivation production, the material substitution cultivation is widely applied, namely, the material substitution cultivation is carried out in a mode of planting hypha after the plastic bags are filled with the edible fungi cultivation matrix. Compared with the traditional log cultivation, the method has the advantages of reducing the production period, improving the space utilization rate, improving the biological efficiency and being easy to pick.
At present, the existing bagged substrate production is generally carried out in a manual filling mode by workers, the automatic process of edible fungus production is mainly remained in the processes of substrate mixing and mycelium cultivation, and the automatic strain substrate bottling device disclosed as CN204697571U can only be applied to filling of glass culture bottles for cultivating strain mycelium; the edible fungi culture material mixing and filling production line disclosed in the publication No. CN203261812U only discloses a mechanical device for mixing and conveying matrixes. Therefore, the automation degree is lower in the production process of bagging the culture medium, and the manual filling has the problem of low efficiency.
Meanwhile, manual filling has the problems of uncertain filling density and state and difficult control, and the stability of the cultivation environment of the strain which is difficult to cultivate cannot be met when the strain is planted. Such as Sparassis crispa, which is a fungus of the order Aphyllophorales, the family Sparassis, genus Sparassis, also known as Sparassis. Sparassis crispa is a rare and rare edible fungus, has rich nutrition, and has the effects of resisting tumor, improving hematopoietic function, improving immunity and the like. However, the cultivation has severe requirements on temperature, humidity and pH value, and manual filling cannot meet the requirements of the fungus on cultivation environment.
Especially in the filling process of the cultivation substrate bags, the filling efficiency is low, waste is easy to occur and the filling effect is poor by manually opening the bags.
Disclosure of Invention
The invention aims to provide the edible fungi cultivation substrate bag fixing device, which can automatically realize the step of expanding and fixing the cultivation substrate bag in the automatic substrate filling process to wait for automatic filling, and has the advantages of high automation degree, high working efficiency, no waste of subsequent filling work, suitability for a stable automatic filling line and the like.
In order to achieve the aim of the invention, the invention adopts the following technical scheme:
the utility model provides an edible fungi cultivation matrix bag fixing device, includes solid bag subassembly and receiving subassembly, solid bag subassembly below has and struts the cultivation matrix sack and send the bag subassembly of sending to its below, solid bag subassembly includes basal disc, through-hole, fixed ring, moving ring and first action ware, the through-hole is located the basal disc surface, fixed ring rigid coupling is in the hole week of through-hole lower extreme, the moving ring is the opening ring that surrounds in the fixed ring outside, the opening part of moving ring is installed first action ware; the pick-up assembly comprises a pick-up shaft coaxially arranged above the through hole, a mechanical claw is arranged at the lower end of the pick-up shaft, and a second actuator for driving the pick-up shaft is arranged at the upper end of the pick-up shaft.
Preferably, a pneumatic piston cylinder is arranged at the lower end of the receiving shaft, and a piston rod of the pneumatic piston cylinder is directed downwards.
As the preferable mode of the invention, the mechanical claw comprises a plurality of claw pieces circumferentially arranged around the axis of the receiving shaft, the claw pieces comprise a base body, the upper end of the base body is provided with a connecting part which is rotatably fixedly connected with the receiving shaft, the side surface of the base body is provided with a driven part hinged with the piston rod, and the lower end of the base body is provided with a claw head.
Preferably, the lower end of the claw head is tapered downwards, and the side surface of the upper end of the claw head, which is far away from the receiving shaft, is in a tapered arc shape.
Preferably, the surface of the jaw head has a friction layer.
Preferably, the first actuator comprises an actuator fixedly connected to the side surface of the fixed ring, an actuating part extends downwards from the actuator, and the actuating part can be rotatably positioned at the opening of the movable ring.
Preferably, the two ends of the opening of the moving ring are provided with upward guide parts, the guide parts are arranged on a guide piece with a guide groove, and the guide piece is fixedly connected with the fixed ring.
Preferably, both ends of the opening of the movable ring are connected with reset pieces.
Preferably, the fixed annular wall surface is circumferentially provided with a plurality of functional grooves extending from bottom to top.
Preferably, the through hole includes a plurality of through holes circumferentially arranged around the base plate axis.
The invention has the beneficial effects that:
1. the cultivation substrate bag which is opened by the bag feeding assembly can be efficiently and stably sleeved on the outer side of the fixed ring by opening and stretching the mechanical claws, and the cultivation substrate bag can be conveniently and stably installed on the fixed ring by matching the movable ring with the first actuator, so that the follow-up filling process step is convenient to carry out;
2. the shape of the claw sheets and the arrangement of the friction layers can improve the effect of opening the claw sheets to drive the cultivation substrate bags to act, so that the production efficiency is further improved;
3. the matching structure of the first actuator and the movable ring enables the movable ring to be effectively sleeved on the outer side of the fixed ring, clamping actions can be controlled, the automation degree is high, and the clamping effect is good;
4. the functional groove can hold the mechanical claw action and keep the ventilation in the cultivation substrate bag at the same time, thereby facilitating the carrying out of the bag fixing action and the subsequent substrate filling procedure;
5. the plurality of through holes can further improve the production efficiency, and can also be connected into upstream and downstream steps to improve the automatic production degree.
Drawings
FIG. 1 is a three-dimensional schematic of the present invention;
FIG. 2 is an enlarged schematic view of the opening of the moving ring of the present invention;
FIG. 3 is a schematic longitudinal cross-sectional view of the gripper of the present invention;
the drawings are respectively as follows: the friction layer comprises a base plate 1, a through hole 11, a fixed ring 12, a functional groove 121, a movable ring 2, a guide part 21, a reset piece 22, a first actuator 3, an actuator 31, an actuator 32, a guide piece 33, a guide groove 331, a receiving shaft 4, a second actuator 41, a mechanical claw 5, a pneumatic piston cylinder 51, a piston rod 511, a claw piece 52, a substrate 521, a connecting part 522, a driven part 523, a claw head 524 and a friction layer 525.
Detailed Description
The invention is described in detail below with reference to the attached drawing figures:
the edible fungi cultivation substrate bag fixing device shown in fig. 1 and 2 can be applied to a filling production line of edible fungi cultivation substrates, and is used for opening and fixing the cultivation substrate bags so as to enter a next charging process, and comprises a bag fixing assembly and a receiving assembly, wherein a bag conveying assembly for opening and conveying the cultivation substrate bags to the lower part is arranged below the bag fixing assembly, and the bag conveying assembly opens the bag openings of the cultivation substrate bags through action machinery such as a mechanical arm or an opposite sucker and faces the bag openings of the cultivation substrate bags from bottom to top. The bag fixing assembly comprises a rotatable base plate 1, a through hole 11, a fixed ring 12, a movable ring 2 and a first actuator 3 on the base plate 1, wherein the through hole 11 is machined to be penetrated and arranged on the surface of the base plate 1, and the axis of the through hole is parallel to the axis of the base plate 1; the fixed ring 12 is a cylindrical thin-wall ring welded at the periphery of the lower end of the through hole 11, the movable ring 2 is an iron split ring surrounding the outer side of the fixed ring 12 in a surrounding state, and a first actuator 3 is arranged at the opening of the movable ring 2. The pick-up assembly comprises a pick-up shaft 4 coaxially arranged above the through hole 11, wherein the lower end of the pick-up shaft 4 is provided with a mechanical claw 5 which can be opened and closed, and the upper end of the pick-up shaft is provided with a second actuator 41 for driving the pick-up shaft 4. The area of the pick-up shaft 4 and the gripper 5 in the closed state is smaller than that of the through hole 11 in the vertical projection direction, so that linear movement passing through the through hole 11 can be realized, and the second actuator 41 is a bidirectional cylinder, and a piston rod of the bidirectional cylinder is welded with the pick-up shaft 4 into a whole so as to drive the pick-up shaft 4. The bag fixing assembly, the receiving and sending assembly and the bag sending assembly are fixedly connected to an integral bracket (not shown in the figure).
In the present embodiment, as shown in fig. 3, a bidirectional air piston cylinder 51 is fixed to the lower end of the pick-up shaft 4 by bolts, and a piston rod 511 of the air piston cylinder 51 is directed downward.
As shown in fig. 1 and 3, in this embodiment, the gripper 5 includes six thin plate gripper plates 52 circumferentially and equidistantly disposed around the axis of the receiving shaft 4 to realize circumferential opening of the cultivation substrate bag, the gripper plates 52 include a base 521, a connection part 522 hinged to the receiving shaft 4 is disposed at the upper end of the base 521, a driven part 523 hinged to the piston rod 511 is disposed at a side of the base 521, the driven part 523 is simultaneously hinged to the collective 521 at the other end, and a gripper head 524 integrally extends at the lower end of the base 521. The air supply pipeline of the pneumatic piston cylinder 51 is connected to the delivery shaft 4 through a binding belt or a similar fixing device to follow up and is supplied with air through a remote controllable air pump, so that the air supply pipeline and the bag fixing component are prevented from being contacted with each other, which leads to damage or movement interference.
In operation, the second actuator 41 is driven downwards pushing the pick-up shaft 4 downwards, so that the pick-up shaft 4 passes through the through hole 11 and finally the gripper 5 protrudes into the upwardly open pocket of the bag feeding assembly. Thereafter, the air piston cylinder 51 is driven downward, and its piston rod 511 is moved downward, at this time, the piston rod 511 drives the driven part 523 downward, forming a rotary opening motion about the relatively stationary connecting part 522 in a form similar to that of a straight umbrella, i.e., opening of the mechanical claws 5 is achieved, and the opening of the cultivation substrate bag is supported from the inside and the diameter of the cultivation substrate bag is made larger than the outer diameter of the stationary ring 12. The bag feeding assembly is retracted, and the culture medium bag stays on the mechanical claws 5 in a state that the bag openings are opened under the supporting action of the mechanical claws 5; thereafter, the second actuator 41 drives the pick-up shaft 4 upwards to lift the culture medium bag, at this time, the mechanical claw 5 is still positioned in the fixed ring 12 in the lifting process, the culture medium bag opening is larger than the outer diameter of the fixed ring 12, namely, the fixed ring 12 replaces the mechanical claw 5 to prop up the culture medium bag in the lifting process, and the mechanical claw 5 after completing the supporting switching is retracted into the claw piece 52 through the action of the pneumatic piston cylinder 51; thereafter the first actuator 3 controls the tightening of the ring 2 to the outside of the stator ring, thereby effecting the fixation of the cultivation substrate bag to the base plate 1, such that it can be effected by the rotation of the base plate 1 into the process of filling the substrate downstream.
In this embodiment, the lower end of the claw head 524 is tapered downward, and the side surface of the upper end thereof away from the pick-up shaft 4 is tapered in arc shape. The downwardly tapered jaw heads 524 facilitate the downward extension of the grippers into the bag-in-bag assembly open-ended cultivation substrate bag. The side surface of the upper end far away from the receiving shaft 4 is gradually reduced, so that in the process of sleeving the culture medium bag into the fixed ring 12 in the ascending process of the mechanical claw 5, the claw pieces 52 are in arc contact when being received into the fixed ring 12, and accidents such as collision interference and the like are avoided. At the same time, the form of the gradually decreasing up and down makes the outer side surface of the claw head 52 trend to a spindle-shaped curved surface, and the middle protruding characteristic of the spindle shape can realize the support of the cultivation substrate bag under the smaller opening and closing stroke.
In this embodiment, the surface of the jaw 524 has a friction layer 525. The friction layer 525 is a rubber strip embedded on the surface of the claw head 524, and provides certain friction force when the claw head is opened to prop up the cultivation substrate bag, so as to prevent the cultivation substrate bag from sliding off possibly.
As shown in fig. 1 and 2, in the present embodiment, the first actuator 3 includes an actuator 31 fixedly connected to a side surface of the fixed ring 12, and the actuator 31 is a servo motor or a corner cylinder. The actuator 31 extends downwards to form an actuating part 32, the actuating part 32 can be indexed at the opening of the moving ring 2, the actuating part 32 is vertically projected to be elliptical, and the side surface of the actuating part is stopped against the opening of the moving ring 2. The opening and closing size of the opening of the moving ring 2 can be adjusted by the rotation of the actuating part 32 under the adjustment of the actuator 31, and in order to avoid abrasion and improve the opening and closing adjusting effect, two opposite baffle plates are welded at two ends of the opening and used for stopping the actuating part 32, and in a natural state, the two ends of the opening of the iron moving ring 2 tend to be closed due to the elasticity of the iron moving ring 2, so that the iron moving ring can be effectively stopped at the side surface of the actuating part 32. When waiting for the cultivation substrate bag to be sleeved, the actuator 31 rotates the actuating part 32 to the long axis of the ellipse and horizontally places the long axis between the openings so as to prop open the movable ring 2 and the fixed ring 12 at a distance to the maximum extent, so that the cultivation substrate bag is sleeved outside the fixed ring 12, after the completion of the sleeving, the actuator 31 rotates to horizontally place the short axis of the ellipse of the actuating part in the opening, the movable ring 2 retracts under the self-elasticity effect, thereby realizing the effect of hooping the outside of the fixed ring 12 and further realizing the effective fixation of the cultivation substrate bag.
In this embodiment, the two ends of the opening of the moving ring 2 are provided with upward columnar guide portions 21, the guide portions 21 are clamped to a guide piece 33 with a guide groove 331, the upper end of the guide portion 21 is provided with a limiting end, during production, the guide portions 21 are inserted downwards into the guide groove 331 and then welded on the moving ring 2, so that the upper and lower limiting and movable positions in the guide groove 331 are realized, and the two opposite guide grooves 331 are respectively connected to the two ends of the opening. The guide piece 33 is fixedly connected to the fixed ring 12. The structure can not influence the opening and closing of the opening of the movable ring 2 while realizing the fixed connection of the movable ring 2 and the fixed ring 12, and further improves the installation and working stability of the fixing device.
In this embodiment, two ends of the opening of the moving ring 2 are connected with a reset member 22. The restoring member 22 in this embodiment is a tensile cylindrical spring with two ends respectively connected to two ends of the opening, and its length in the unstressed state is the distance between the openings when the hoop of the moving ring 2 is sleeved on the fixed ring 12, so as to further improve the elastic force of the hoop of the moving ring 2 to improve the fixing effect on the cultivation substrate bag. Simultaneously, the fixed effect through device self elasticity realizes through motor, cylinder that the clamp that the realization is tight consumes less, the load of whole device is less.
As shown in fig. 1 and 3, in this embodiment, a plurality of functional grooves 121 extending from bottom to top are provided on the wall surface of the fixed ring 12 in the circumferential direction. The function grooves 121 are arranged at positions and numbers corresponding to the claw pieces 52, so that the supporting of the mechanical claws 5 and the fixed rings 12 on the cultivation substrate bags is realized on the depth of the function grooves 121 in the process of opening the cultivation substrate bags to rise, the bag mouth is convenient for the continuous rising of the mechanical claws 5 along the wall surface of the fixed rings 12 for a certain distance, the sleeving distance is increased, and the fixing effect is further improved. Meanwhile, after the cultivation substrate bag is fixed, the functional groove 121 provides an air passage communicated with the outside for the cultivation substrate bag, and gas extruded by the substrate in the process of filling the substrate subsequently can escape from the functional groove 121, so that the influence of the sealed air on the filling density and the substrate distribution uniformity is avoided.
In the present embodiment, the through holes 11 include four circumferentially arranged around the axis of the base plate 1. Therefore, the four-station rotation fixing effect can be realized on one base plate 1, and when the four-station rotation fixing device is applied to an integral substrate loading system, two stations can be used for loading substrates and compacting the substrates, so that stable production of a high-automation-degree assembly line is realized.
The position judgment in the working process is detected by commonly used industrial control elements such as a formation switch or an infrared sensor, and the action control of each part is controlled and regulated by a PLC servo system.
The above examples are only illustrative of the preferred embodiments of the present invention and are not intended to limit the spirit and scope of the present invention, and various modifications and improvements made by those skilled in the art to the technical solution of the present invention fall within the scope of the present invention, and the technical content claimed by the present invention is fully described in the claims.

Claims (5)

1. The utility model provides an edible fungi cultivation matrix bag fixing device which is characterized in that, including solid bag subassembly and receiving and sending subassembly, solid bag subassembly below has and struts the cultivation matrix sack and send the bag subassembly of sending to its below, solid bag subassembly includes basal disc (1), through-hole (11), fixed ring (12), moving ring (2) and first actor (3), through-hole (11) are located basal disc (1) surface, fixed ring (12) rigid coupling in the hole week of through-hole (11) lower extreme, moving ring (2) be for enclosing in the split ring of fixed ring (12) outside, the opening part of moving ring (2) is installed first actor (3); the receiving and sending assembly comprises a receiving and sending shaft (4) coaxially arranged above the through hole (11), a mechanical claw (5) is arranged at the lower end of the receiving and sending shaft (4), and a second actuator (41) for driving the receiving and sending shaft (4) is arranged at the upper end of the receiving and sending shaft;
the two ends of the opening of the movable ring (2) are provided with upward guide parts (21), the guide parts (21) are arranged on a guide piece (33) with a guide groove (331), and the guide piece (33) is fixedly connected with the fixed ring (12);
the through hole (11) comprises a plurality of through holes circumferentially arranged around the axis of the base plate (1);
the first actuator (3) comprises an actuator (31) fixedly connected to the side surface of the fixed ring (12), an actuating part (32) is extended downwards from the actuator (31), and the actuating part (32) can be rotatably positioned at the opening of the movable ring (2);
two ends of the opening of the movable ring (2) are connected with reset pieces (22);
the wall surface of the fixed ring (12) is circumferentially provided with a plurality of functional grooves (121) extending from bottom to top.
2. The edible fungi cultivation substrate bag fixing device according to claim 1, wherein a pneumatic piston cylinder (51) is arranged at the lower end of the receiving shaft (4), and a piston rod (511) of the pneumatic piston cylinder (51) points downwards.
3. The edible fungi cultivation substrate bag fixing device according to claim 2, wherein the mechanical claw (5) comprises a plurality of claw pieces (52) circumferentially arranged around the axis of the receiving shaft (4), the claw pieces (52) comprise a base body (521), a connecting part (522) rotatably fixedly connected with the receiving shaft (4) is arranged at the upper end of the base body (521), a driven part (523) hinged with the piston rod (511) is arranged at the side surface of the base body (521), and a claw head (524) is arranged at the lower end of the base body (521).
4. A device for fixing a bag for edible fungi culture medium according to claim 3, wherein the lower end of the claw head (524) is tapered downwards, and the side of the upper end far away from the pick-up shaft (4) is in a tapered arc shape.
5. The edible fungi cultivation substrate bag holding device as claimed in claim 4, wherein the surface of the jaw head (524) is provided with a friction layer (525).
CN201811056531.7A 2018-09-11 2018-09-11 Edible fungus cultivation matrix bag fixing device Active CN108812076B (en)

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CN201811056531.7A CN108812076B (en) 2018-09-11 2018-09-11 Edible fungus cultivation matrix bag fixing device

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Application Number Priority Date Filing Date Title
CN201811056531.7A CN108812076B (en) 2018-09-11 2018-09-11 Edible fungus cultivation matrix bag fixing device

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CN108812076B true CN108812076B (en) 2024-04-09

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CN112352627B (en) * 2020-09-22 2023-05-23 浙江义成智能科技有限公司 Fungus scratching machine and fungus scratching method for bagged fungus bag
CN114667870A (en) * 2022-04-13 2022-06-28 苏州农业职业技术学院 Industrialized peony planting equipment

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CN206841881U (en) * 2017-06-27 2018-01-05 南昌市疾病预防控制中心 A kind of shelf for being used to support sealed bag
TWM554900U (en) * 2017-09-30 2018-02-01 Huang yi song Looping device of auto-looping machine for edible fungus culture bag
CN108124696A (en) * 2018-01-15 2018-06-08 连云港国鑫食用菌成套设备有限公司 Suitable for the automatic ring inserter of edible fungi jacket lantern ring and lantern ring method
CN208836691U (en) * 2018-09-11 2019-05-10 福清市火麒麟食用菌技术开发有限公司 A kind of fixed device of edible fungus culturing bag containing soilless substrate

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Publication number Priority date Publication date Assignee Title
EP0340315A1 (en) * 1988-04-30 1989-11-08 "FIX" PETER STEIMEL GMBH & CO.KG Method and apparatus for introducing bags to a filling station
JP2007000036A (en) * 2005-06-22 2007-01-11 Katsuo Sakai Bag-feeding device for sawdust-charging machine
CN201580588U (en) * 2009-12-03 2010-09-15 郑汝升 Vacuum workroom clamping bag and bag opening device for vacuum-packing machine
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CN103241410A (en) * 2013-05-16 2013-08-14 陈显斌 Full-automatic vacuum packaging machine
CN203804983U (en) * 2014-05-21 2014-09-03 尤亮 Hydraulic carrying mechanical arm
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CN204681944U (en) * 2015-06-19 2015-10-07 哈尔滨理工大学 A kind of edible mushroom bag automatic packer
CN105012107A (en) * 2015-07-06 2015-11-04 孔婷 Surgical bed for children
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CN106550648A (en) * 2016-10-31 2017-04-05 贵州金叶子生态苗木科技发展有限公司 A kind of rice harvester goes out rice pipe mouth of pipe pocket device for spreading
CN206841881U (en) * 2017-06-27 2018-01-05 南昌市疾病预防控制中心 A kind of shelf for being used to support sealed bag
TWM554900U (en) * 2017-09-30 2018-02-01 Huang yi song Looping device of auto-looping machine for edible fungus culture bag
CN108124696A (en) * 2018-01-15 2018-06-08 连云港国鑫食用菌成套设备有限公司 Suitable for the automatic ring inserter of edible fungi jacket lantern ring and lantern ring method
CN208836691U (en) * 2018-09-11 2019-05-10 福清市火麒麟食用菌技术开发有限公司 A kind of fixed device of edible fungus culturing bag containing soilless substrate

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