CN209830814U - Automatic press-fitting mechanism for electromagnetic pump valve element - Google Patents
Automatic press-fitting mechanism for electromagnetic pump valve element Download PDFInfo
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- CN209830814U CN209830814U CN201920406496.0U CN201920406496U CN209830814U CN 209830814 U CN209830814 U CN 209830814U CN 201920406496 U CN201920406496 U CN 201920406496U CN 209830814 U CN209830814 U CN 209830814U
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Abstract
The utility model provides an automatic pressure equipment mechanism of electromagnetic pump case, including PLC, carousel frock positioning mechanism, pressure equipment mechanism, feed mechanism, there is the support platen on carousel frock mechanism's right side rear end upper portion, feed mechanism installs the middle part lower extreme at the support platen, pressure equipment mechanism installs the rear side and the front side upper end at the support platen, feed mechanism includes jacking cylinder and two feed cylinders, the support body, feed mechanism is including dividing material cylinder and trachea, pressure equipment mechanism includes needle type cylinder, transplant the cylinder, the lift cylinder, the sideslip cylinder, servo press, the support frame. The utility model discloses in the use, put into the supporting steel ball of case from top to bottom in feed cylinder of feed mechanism, during the assembly, operating personnel only need put case and supporting ball seat in proper order just can produce on a plurality of location frock inslot of carousel frock positioning mechanism in the rotation. This novel can reach assembly back product quality height, operating speed is fast, has improved work efficiency's effect.
Description
Technical Field
The utility model relates to a machinery erection equipment field, especially an automatic pressure equipment mechanism of electromagnetic pump case.
Background
The electromagnetic pump is widely applied industrial equipment, and during assembly of a valve core, a matched ball seat and a steel ball of a valve body of the electromagnetic pump, the steel ball matched with the valve core needs to be placed into the valve core firstly, and then the matched ball seat of the valve core is pressed into the valve core, so that assembly work of the valve core, the matched ball seat and the steel ball of the valve body is completed, and preparation is made for subsequent integral assembly of the electromagnetic pump. During assembly of a valve element of a valve body of an existing electromagnetic pump and a matched ball seat and a steel ball of the valve element, manual operation is mostly adopted in a press fitting process, the steel ball is manually placed at the upper end of the valve element of the valve body of the electromagnetic pump during operation, then press fitting equipment is manually operated to press the steel ball into a valve seat, the manual control press fitting equipment can influence the quality of a product after assembly when the operation speed and the operation angle are inaccurate, and the whole process is slow in manual operation speed, so that the low working efficiency can be caused.
SUMMERY OF THE UTILITY MODEL
In order to overcome the case assembly of current electromagnetic pump, because of the drawback that adopts manual operation to exist, the utility model provides an have carousel frock positioning mechanism, during the assembly, operating personnel only need put case and supporting ball seat in proper order on a plurality of location frock inslot of carousel frock positioning mechanism in the rotation, the location frock inslot of a plurality of carousel frock positioning mechanism of pivoted can loop through feed mechanism, pressure equipment mechanism, and then can loop work put into the case upper end with steel ball in the feed cylinder under relevant equipment, pressure equipment mechanism can effectively impress the matched ball seat of case in the valve core, and then accomplish the case and the supporting ball seat of valve body, steel ball equipment work, reach assembly back product quality height from this, rapid operation, an electromagnetic pump case automatic pressure equipment mechanism of work efficiency has been improved.
The utility model provides a technical scheme that its technical problem adopted is:
an automatic press-fitting mechanism for electromagnetic pump valve cores comprises a PLC, a turntable tool positioning mechanism, a press-fitting mechanism, a material distribution mechanism and a feeding mechanism, wherein a supporting platen is arranged on the upper portion of the rear end of the right side of the turntable tool mechanism, the turntable tool positioning mechanism, the press-fitting mechanism, the material distribution mechanism, the feeding mechanism and the PLC power output end are connected through a lead, the automatic press-fitting mechanism is characterized in that the feeding mechanism is arranged at the lower end of the middle of the supporting platen, the press-fitting mechanism is arranged at the upper ends of the rear side and the front side of the supporting platen, the material distribution mechanism is arranged on the middle of the right side of the supporting platen, the material distribution mechanism comprises a jacking cylinder, two material cylinders and a frame body, the jacking cylinder is arranged at the lower end of the frame body, the two material cylinders are arranged at the upper end of the frame body, the feeding mechanism comprises a material, The support frame, servo press install in the support frame upper end, and the lift cylinder is installed at support frame right side end, transplants the cylinder and installs at support frame right side lower extreme, transplants the cylinder and is located the lift cylinder lower extreme, and the sideslip cylinder is installed in the support frame front side, and needle type cylinder is installed on the sideslip cylinder right side.
The transverse moving cylinder is positioned at the left end of the rotary table tool positioning mechanism.
The jacking cylinder of the material distribution mechanism, the material distribution cylinder and the air pipe side end of the material loading mechanism, and the needle-shaped cylinder, the transplanting cylinder, the lifting cylinder and the transverse moving cylinder of the press-fitting mechanism are respectively connected with an air outlet pipe electromagnetic valve of the air compressor through hoses.
The rotary table tooling positioning mechanism is provided with a rack, a rotary table and a servo motor speed reducing mechanism, wherein the servo motor speed reducing mechanism is positioned at the lower end of the rack, the rotary table is positioned at the upper end of the rack, the servo motor speed reducing mechanism drives the annular rotary table to rotate when in work, the annular rotary table drives the positioning tooling in-groove valve core and the matched ball seat thereof which are positioned at the upper end of the annular rotary table to rotate, a plurality of positioning tooling grooves are distributed on the rotary table at intervals at certain intervals, the positioning tooling groove of each installation valve core and the positioning tooling groove of each installation ball seat are installed together as a group, and the positioning tooling groove of each installation valve core is positioned at the front end of the positioning tooling groove.
The lower part of the feed cylinder of the material distribution mechanism is positioned at the upper part of the air pipe of the feeding mechanism.
The feed mechanism is also matched with a proximity switch, the feeding mechanism is also matched with an annular detection sensor, the press-mounting mechanism is also matched with a laser sensor, the upper end of the press-mounting mechanism is also provided with a vacuum chuck, and the vacuum chuck is matched with a negative pressure switch.
The utility model has the advantages that: the utility model discloses in the use, put into the supporting steel ball of case from top to bottom in feed cylinder of feed mechanism, during the assembly, operating personnel only need put case and supporting ball seat in proper order just can produce on a plurality of location frock inslot of carousel frock positioning mechanism in the rotation. The positioning tool grooves of the rotating turntable tool positioning mechanisms can sequentially pass through the material distributing mechanism, the feeding mechanism and the press-mounting mechanism, the PLC (programmable logic controller) controls the working operation of the whole equipment, the material distributing mechanism is responsible for distributing materials, the feeding mechanism is responsible for feeding materials, the press-mounting mechanism is responsible for pressing materials, steel balls in the material cylinder are placed into the upper end of the valve core during working, the press-mounting mechanism can effectively press the ball seats matched with the valve core into the valve core, and then the valve core, the matched ball seats and the steel ball assembling work of the valve body are completed, so that the assembled product quality is high, the operation speed is high, and the working efficiency is improved. Based on the above, so the utility model discloses good application prospect has.
Drawings
The invention will be further explained with reference to the drawings and examples.
Fig. 1 is a schematic view of the overall structure of the present invention.
Fig. 2 is the structure schematic diagram of the press-fitting mechanism and the material distributing mechanism of the present invention.
Fig. 3 is a schematic structural diagram of the feeding mechanism of the present invention.
Fig. 4 is the utility model discloses the electromagnetic pump case structure sketch map that has assembled.
Detailed Description
As shown in fig. 1, 2 and 3, an automatic press-fitting mechanism for a valve element of an electromagnetic pump comprises a PLC, a turntable tool positioning mechanism 1, a press-fitting mechanism 2, a material separating mechanism 3 and a feeding mechanism 4, wherein a supporting platen 5 is arranged at the upper part of the rear end of the right side of the turntable tool mechanism 1, the turntable tool positioning mechanism 1, the press-fitting mechanism 2, the material separating mechanism 3, the feeding mechanism 4 and the power output end of the PLC are connected through a lead, the feeding mechanism 4 is arranged at the lower end of the middle part of the supporting platen 5, the press-fitting mechanism 2 is arranged at the upper ends of the rear side and the front side of the supporting platen 5, the material separating mechanism 3 is arranged at the middle part of the right side of the supporting platen 5, the material separating mechanism 3 comprises a jacking cylinder 301, two material cylinders 302 and a frame 303, the jacking cylinder 301 is arranged at the lower end of the frame 303, the feeding mechanism 4 comprises a, the press-fitting mechanism 2 comprises a needle type cylinder 201, a transplanting cylinder 202, a lifting cylinder 203, a transverse moving cylinder 204, a servo press 205 and a support frame 206, wherein the servo press 205 is installed at the upper end of the support frame 206, the lifting cylinder 203 is installed at the right side end of the support frame 206, the transplanting cylinder 202 is installed at the lower end of the right side of the support frame 206, the transplanting cylinder 202 is located at the lower end of the lifting cylinder 203, the transverse moving cylinder 204 is installed at the front side of the support frame 206, and the needle type cylinder 201 is installed.
As shown in fig. 1, 2, and 3, the traverse cylinder 204 is located at the left end of the turntable 103 of the turntable tool positioning mechanism 1. The jacking cylinder 301 of the material separating mechanism, the material separating cylinder 401 and the air pipe side end of the material loading mechanism, the needle-shaped cylinder 201, the transplanting cylinder 202, the lifting cylinder 203 and the transverse moving cylinder 204 of the press-fitting mechanism are respectively connected with an air outlet pipe electromagnetic valve of the air compressor through hoses. The turntable tooling positioning mechanism 1 is provided with a rack 101, a turntable 102 and a servo motor speed reducing mechanism 103, wherein the servo motor speed reducing mechanism 103 is positioned at the lower end of the rack 101, the turntable 102 is positioned at the upper end of the rack 101, the servo motor speed reducing mechanism 103 drives an annular turntable 102 to rotate when in work, the annular turntable 102 drives a valve core and a matched ball seat in a positioning tooling groove 104 arranged at the upper end of the annular turntable 102 to rotate, a plurality of positioning tooling grooves 104 are distributed on the turntable 102 at certain intervals, each positioning tooling groove 104 for installing the valve core and each positioning tooling groove 104 for installing the ball seat are installed together as a group, and each positioning tooling groove 104 for installing the valve core is positioned at the front end of each positioning tooling groove 104 for installing the ball seat. The lower part of the feed barrel 302 of the material separating mechanism is positioned at the upper part of the air pipe of the feeding mechanism 4. The material distributing mechanism 3 is also matched with a proximity switch, the feeding mechanism 4 is also matched with an annular detection sensor, the press-mounting mechanism 2 is also matched with a laser sensor, the upper end of the press-mounting mechanism 2 is also provided with a vacuum chuck, and the vacuum chuck is matched with a negative pressure switch.
Shown in fig. 1, 2 and 3, the utility model discloses before the use, put into the steel ball of case from top to bottom in feed cylinder 302 of feed mechanism, during the assembly, operating personnel only need put case and supporting ball seat in proper order and just can produce in a plurality of location frock groove 104 of the carousel frock positioning mechanism in the rotation. After the turntable 102 works and rotates, after one of the positioning tool grooves 104 is in place, the proximity switch of the material distribution mechanism 3 detects that the positioning tool groove 104 is in place, the jacking cylinder 301 of the material distribution mechanism 3 extends out, the steel ball in the material barrel 302 of the material distribution mechanism 3 flows to the air pipe of the feeding mechanism 4 through the air pipe, the annular detection sensor of the feeding mechanism 4 detects whether the steel ball exists in the air pipe, and when the steel ball exists, the jacking cylinder 301 of the material distribution mechanism 3 retracts. Then a material distributing cylinder 401 of a feeding mechanism 4 extends out, the side end of an air pipe is blown open, a steel ball is sent to the position above a needle type cylinder 201 of a press-mounting mechanism due to blowing and dead weight, the side end of the air pipe is blown closed under the action of PLC, the material distributing cylinder 401 of the feeding mechanism 4 retracts, a traversing cylinder 204 of the press-mounting mechanism extends, a transplanting cylinder 202 of the press-mounting mechanism moves to one of the positioning tooling grooves 105, the needle type cylinder 201 of the press-mounting mechanism sends the steel ball into a valve core, a laser sensor of the press-mounting mechanism 2 detects whether the steel ball exists or not, if the steel ball exists, the needle type cylinder 201 of the press-mounting mechanism stops working, the traversing cylinder 204 of the press-mounting mechanism retracts, a lifting cylinder 203 of the press-mounting mechanism extends, a vacuum chuck of the press-mounting mechanism 2 is opened to suck a product ball seat, a negative pressure switch of the vacuum chuck detects whether the product ball seat is sucked or not, and, transplanting air cylinder 202 of the press-mounting mechanism transplants the ball seat of the product to the upper side of the steel ball of one of the positioning tool grooves 105, then servo press 205 of the press-mounting mechanism works to a safe distance quickly under the control of a PLC, a spring device on the transplanting air cylinder 202 of the press-mounting mechanism is pressed at a low speed, the servo press 205 of the press-mounting mechanism controls the force value of press-mounting under the self function, the ball seat of the product is pressed and mounted into the valve core, the servo press 205 of the press-mounting mechanism returns to the original point quickly after press-mounting is completed, lifting air cylinder 203 of the press-mounting mechanism retracts, after the lifting air cylinder 203 retracts, the transplanting air cylinder 202 of the press-mounting mechanism retracts, and the press-mounting. The working flow of press mounting of the steel ball and the ball seat of the valve element is within 20s from automatic feeding to press mounting completion, so that the manual feeding time and the probability of manual neglected loading of the steel ball and the valve seat are saved, the working efficiency is improved, and the quality of press mounting of the valve element is improved.
In fig. 4, 8 is an assembled electromagnetic pump valve core, 6 is a ball seat of the electromagnetic pump valve core, 7 is a steel ball of the electromagnetic pump valve core, and 9 is a spring matched with the electromagnetic pump valve core.
The basic principles and essential features of the invention and the advantages of the invention have been shown and described above, it will be apparent to those skilled in the art that the invention is not limited to the details of the foregoing exemplary embodiments, but rather can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (6)
1. An automatic press-fitting mechanism for electromagnetic pump valve cores comprises a PLC, a turntable tool positioning mechanism, a press-fitting mechanism, a material distribution mechanism and a feeding mechanism, wherein a supporting platen is arranged on the upper portion of the rear end of the right side of the turntable tool mechanism, the turntable tool positioning mechanism, the press-fitting mechanism, the material distribution mechanism, the feeding mechanism and the PLC power output end are connected through a lead, the automatic press-fitting mechanism is characterized in that the feeding mechanism is arranged at the lower end of the middle of the supporting platen, the press-fitting mechanism is arranged at the upper ends of the rear side and the front side of the supporting platen, the material distribution mechanism is arranged on the middle of the right side of the supporting platen, the material distribution mechanism comprises a jacking cylinder, two material cylinders and a frame body, the jacking cylinder is arranged at the lower end of the frame body, the two material cylinders are arranged at the upper end of the frame body, the feeding mechanism comprises a material, The support frame, servo press install in the support frame upper end, and the lift cylinder is installed at support frame right side end, transplants the cylinder and installs at support frame right side lower extreme, transplants the cylinder and is located the lift cylinder lower extreme, and the sideslip cylinder is installed in the support frame front side, and needle type cylinder is installed on the sideslip cylinder right side.
2. The automatic press-fitting mechanism for the valve element of the electromagnetic pump as claimed in claim 1, wherein the traverse cylinder is located at a left end of the rotary table tooling positioning mechanism.
3. The automatic press-fitting mechanism for the valve element of the electromagnetic pump according to claim 1, wherein the jacking cylinder of the material-separating mechanism, the material-separating cylinder and the air pipe side end of the material-feeding mechanism, and the needle cylinder, the transplanting cylinder, the lifting cylinder and the traversing cylinder of the press-fitting mechanism are respectively connected with the air outlet pipe electromagnetic valve of the air compressor through hoses.
4. The automatic press-fitting mechanism for electromagnetic pump valve elements according to claim 1, wherein the rotary table tooling positioning mechanism comprises a frame, a rotary table, and a servomotor reducing mechanism, the servomotor reducing mechanism is located at the lower end of the frame, the rotary table is located at the upper end of the frame, the servomotor reducing mechanism drives the annular rotary table to rotate when in operation, the annular rotary table drives the valve element and the corresponding ball seat thereof placed in the positioning tooling groove at the upper end of the annular rotary table to rotate, the plurality of positioning tooling grooves are distributed at regular intervals on the rotary table, the positioning tooling groove of each valve element and the positioning tooling groove of each ball seat are installed together as a group, and the positioning tooling groove of each valve element is located at the front end of the positioning tooling groove of each ball seat.
5. The automatic press-fitting mechanism for the valve element of the electromagnetic pump according to claim 1, wherein the lower part of the material barrel of the material separating mechanism is positioned at the upper part of the air pipe of the feeding mechanism.
6. The automatic press-fitting mechanism for the valve element of the electromagnetic pump according to claim 1, wherein the material distributing mechanism is further provided with a proximity switch, the feeding mechanism is further provided with an annular detection sensor, the press-fitting mechanism is further provided with a laser sensor, a vacuum chuck is further arranged at the upper end of the press-fitting mechanism, and the vacuum chuck is provided with a negative pressure switch.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920406496.0U CN209830814U (en) | 2019-03-28 | 2019-03-28 | Automatic press-fitting mechanism for electromagnetic pump valve element |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920406496.0U CN209830814U (en) | 2019-03-28 | 2019-03-28 | Automatic press-fitting mechanism for electromagnetic pump valve element |
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| CN209830814U true CN209830814U (en) | 2019-12-24 |
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| CN201920406496.0U Active CN209830814U (en) | 2019-03-28 | 2019-03-28 | Automatic press-fitting mechanism for electromagnetic pump valve element |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111250950A (en) * | 2019-12-19 | 2020-06-09 | 华南理工大学 | Electromagnetic valve core and steel ball assembling device and assembling process thereof |
| CN112077791A (en) * | 2020-08-28 | 2020-12-15 | 中国航空工业集团公司西安飞行自动控制研究所 | Device and method for controlling assembly precision of tiny precise component |
| CN115303978A (en) * | 2022-06-20 | 2022-11-08 | 满洲里达赉湖热电有限公司 | Supplementary core device that wears of water pump |
| CN117773895A (en) * | 2024-02-27 | 2024-03-29 | 浙江省辐射环境监测站(生态环境部辐射环境监测技术中心) | Multi-point combined type filter membrane conveying and storing device |
-
2019
- 2019-03-28 CN CN201920406496.0U patent/CN209830814U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111250950A (en) * | 2019-12-19 | 2020-06-09 | 华南理工大学 | Electromagnetic valve core and steel ball assembling device and assembling process thereof |
| CN112077791A (en) * | 2020-08-28 | 2020-12-15 | 中国航空工业集团公司西安飞行自动控制研究所 | Device and method for controlling assembly precision of tiny precise component |
| CN115303978A (en) * | 2022-06-20 | 2022-11-08 | 满洲里达赉湖热电有限公司 | Supplementary core device that wears of water pump |
| CN117773895A (en) * | 2024-02-27 | 2024-03-29 | 浙江省辐射环境监测站(生态环境部辐射环境监测技术中心) | Multi-point combined type filter membrane conveying and storing device |
| CN117773895B (en) * | 2024-02-27 | 2024-05-28 | 浙江省辐射环境监测站(生态环境部辐射环境监测技术中心) | Multi-point combined type filter membrane conveying and storing device |
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