CN203292817U - Ball valve assembling device of automatic ball valve assembling machine - Google Patents
Ball valve assembling device of automatic ball valve assembling machine Download PDFInfo
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- CN203292817U CN203292817U CN2013202679588U CN201320267958U CN203292817U CN 203292817 U CN203292817 U CN 203292817U CN 2013202679588 U CN2013202679588 U CN 2013202679588U CN 201320267958 U CN201320267958 U CN 201320267958U CN 203292817 U CN203292817 U CN 203292817U
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- 239000000463 material Substances 0.000 abstract description 7
- 200000000001 labour Diseases 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
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- 238000004806 packaging method and process Methods 0.000 description 3
- 238000009434 installation Methods 0.000 description 2
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Abstract
The utility model provides a ball valve assembling device of an automatic ball valve assembling machine and belongs to the technical field of machinery. The ball valve assembling device of the automatic ball valve assembling machine solves the problems that currently ball valves rely on manual assembling, and thus assembling is low in efficiency, high in manpower cost and the like. According to the ball valve assembling device of the automatic ball valve assembling machine, the automatic ball valve assembling machine comprises a working table, a die base is fixedly connected on the working table, and the die base moves along with the working table; the ball valve assembling device is arranged on the side edge of the working table and comprises a support, a vibration material tray, a sliding table air cylinder and a locating bar, a horizontal guide rail is fixedly connected to the upper portion of the support, a mechanical arm is movably connected on the horizontal guide rail, the sliding table air cylinder is located on the middle portion of the support, the locating bar is fixedly arranged on a sliding table of the sliding table air cylinder, a locating groove is formed in one end of the locating bar, the locating groove is located at the position of a material discharging port of the vibration material tray, and the mechanical arm can move a ball valve in the locating groove into a valve body on the die base. The ball valve assembling device has the advantages of being high in automation degree, capable of improving the assembling efficiency of the ball valves and the like.
Description
Technical field
The utility model belongs to field of mechanical technique, relates to a kind of ball valve automatic assembling, particularly a kind of valve ball charging apparatus of ball valve automatic assembling.
Background technology
Develop rapidly along with socioeconomic, the competitiveness of labor-intensive valve enterprise more and more a little less than, the difficult problem of coastal region in east China ubiquity recruitment at present, this just forces enterprise toward the production automation, semi-automatic future development,, to enhance productivity, reduce labor cost.
Present valve enterprise, when the production and assembly ball valve, be all hand assembled basically, and take the single piece type ball valve as example, it comprises valve body, O shape circle, valve rod, valve ball, jump ring or has externally threaded nut etc.During assembling, by manual, O shape circle is put in valve body, by hand valve rod is put in valve rod hole from the inside of valve body, rotate the position of adjusting valve rod, adjust the valve ball top valve rod groove towards, make the connecting portion of valve rod groove and stem bottom over against setting, craft is packed valve ball in valve body, the manual O shape of packing into is enclosed again,, according to the difference of product, select jump ring or have externally threaded nut, in the valve body of packing into, valve ball, O shape circle etc. is positioned, complete the assembling of a ball valve.
The mode of existing hand assembled ball valve, even the experienced operator, when starting to assemble, speed, but As time goes on, assembling speed can descend, and bulk velocity is slower, and efficiency of assembling is low.And in a large valve enterprise, in 1 year, the output of ball valve is generally all larger, just need to recruit a large amount of assemblers and assemble ball valve, a large amount of labours just needs a large amount of labor costs, economic benefit is not high, and all there is the difficult problem of recruitment in enterprise at present, sometimes recruits less than abundant workman and assembles production, causes product processing to be delayed.
Summary of the invention
The purpose of this utility model is for the above-mentioned problems in the prior art, and a kind of valve ball charging apparatus of ball valve automatic assembling is provided, and valve ball is encased in valve body automatically, accurately, and automaticity is high, improves the packaging efficiency of ball valve.
the purpose of this utility model can realize by following technical proposal: a kind of valve ball charging apparatus of ball valve automatic assembling, the ball valve automatic assembling comprises workbench, be fixed with die holder in described work, described die holder moves with workbench, this valve ball charging apparatus is arranged at the side of workbench, it is characterized in that, this valve ball charging apparatus comprises support, vibrating tray, slide unit cylinder and positioning strip, the top of described support is fixed with horizontal guide rail, be connected with manipulator on described horizontal guide rail, described slide unit cylinder is positioned at the middle part of support, described positioning strip is fixed on the slide unit of slide unit cylinder, one end of described positioning strip has locating slot, described locating slot is positioned at the discharging opening place of vibrating tray, described manipulator can move to the valve ball in locating slot in the valve body at die holder place.
Valve ball is poured in vibrating tray, after vibration, sieve material, valve ball skids off vibrating tray by the direction of setting, first valve ball drops in the locating slot of positioning strip, locating slot positions valve ball, and the slide unit cylinder makes slide unit drive positioning strip and moves, thereby makes valve ball move to the below of manipulator, manipulator gripping valve ball, after moving along horizontal guide rail be encased in valve ball in the valve body in die holder.This valve ball charging apparatus is the part of ball valve automatic assembling, locating slot by vibrating tray, positioning strip make valve ball by set towards location, by slide unit cylinder and manipulator, valve ball is carried, is installed in valve body again, automaticity is high, and the packaging efficiency of ball valve is high.
In the valve ball charging apparatus of above-mentioned a kind of ball valve automatic assembling, described positioning strip is strip, and the longitudinal center line of positioning strip is consistent with the moving direction of slide unit.
In the valve ball charging apparatus of above-mentioned a kind of ball valve automatic assembling, described locating slot is opening-like, described locating slot is along having boss on positioning strip sidewall radially, and described boss is positioned on the longitudinal center line of positioning strip, and described boss is in-line and vertically arranges.Shape, the size of the shape of boss and valve ball valve rod groove are complementary, this kind structure, after making valve ball drop in locating slot, boss is embedded in the valve rod groove of valve ball, valve ball is positioned, make the valve ball valve rod groove towards along workbench radially and towards the outside of workbench.
In the valve ball charging apparatus of above-mentioned a kind of ball valve automatic assembling, described valve ball charging apparatus also comprises clamping cylinder, described clamping cylinder is fixed on the slide unit of slide unit cylinder, and the piston rod of clamping cylinder and the opening of locating slot are over against setting, the end of described clamping cylinder piston rod is fixed with clamp, and described clamp is between the two side of locating slot.After valve ball dropped in locating slot, the clamping cylinder piston rod stretched out, and makes clamp withstand valve ball, and clamping, fixed valve ball, can not rock valve ball, facilitates manipulator to valve ball gripping accurately.
In the valve ball charging apparatus of above-mentioned a kind of ball valve automatic assembling, have the arc feed appliance between described vibrating tray and positioning strip, an end of described arc feed appliance is connected with the discharging opening of vibrating tray, the other end be positioned at positioning strip directly over.The arc feed appliance is conducive to the conveying of valve ball, make valve ball under the effect of self gravitation, automatically drop in locating slot, positioning strip is strip, when the slide unit cylinder piston rod stretches out, the discharging opening of arc feed appliance be positioned at positioning strip have locating slot one end directly over, when the slide unit cylinder piston rod was retracted, positioning strip slided against the discharging opening of arc feed appliance, has less gap between the discharging opening of the upper surface of positioning strip and arc feed appliance, when mobile, valve ball can not drop.
In the valve ball charging apparatus of above-mentioned a kind of ball valve automatic assembling, the bottom of described arc feed appliance has the filler rod that is complementary with the valve ball valve rod groove.After vibrating tray vibration, sieve material, filler rod embeds in the valve rod groove of valve ball, and valve ball is moved along filler rod, namely guarantee valve ball in order, movement one by one, controlled again valve ball towards, guarantee that the situation of movement of each valve ball is consistent.
In the valve ball charging apparatus of above-mentioned a kind of ball valve automatic assembling, described manipulator comprises lift cylinder, and the end of above-mentioned lift cylinder piston rod is fixed with sucker.Sucker is connected with Pneumatic System,, by the air-breathing of sucker and stopping suction, realize sucker to the gripping of valve ball and unclamps, thereby realize conveying and the installation of valve ball, using sucker is characteristic according to the valve ball shape, designs ingeniously, and the lifting of manipulator can realize by lifting motor.
In the valve ball charging apparatus of above-mentioned a kind of ball valve automatic assembling, an end of described horizontal guide rail is provided with horizontal air cylinder.Horizontal air cylinder energy promotion robot is along the translation of horizontal guide rail left and right.
In the valve ball charging apparatus of above-mentioned a kind of ball valve automatic assembling, the outside of described workbench also has installing rack, and above-mentioned slide unit cylinder is fixed on installing rack.The existence of installing rack is installed firmly the slide unit cylinder, slide unit when translation, good stability, the good stability that valve ball is carried.
In the valve ball charging apparatus of above-mentioned a kind of ball valve automatic assembling, the sidepiece of described locating slot is provided with detector.Whether have valve ball in detector detection and location groove, facilitate this device automatically, carry accurately and assemble.
Compared with prior art, the valve ball charging apparatus that the utility model provides is a wherein procedure of ball valve automatic assembling, has the following advantages:
1, this valve ball charging apparatus is by the vibratory sieve material of vibrating tray, and packing into of valve ball completed in the lifting of manipulator, translation and three elemental motions of crawl, realizes the fast and accurate installation of valve ball, and automaticity is high, and packaging efficiency is high.
2, the feed appliance of this valve ball charging apparatus is curved, facilitates the movement of valve ball; The bottom of camber line feed appliance has filler rod, and filler rod is embedded in the valve rod groove of valve ball, and valve ball is moved along filler rod, and the valve rod groove that guarantees each valve ball is towards unanimously.
3, this valve ball charging apparatus, according to the characteristic of valve ball external shape, uses sucker to hold valve ball, completes the conveying of valve ball, designs ingenious.
4, the positioning strip of this valve ball charging apparatus is elongated, be positioned at all the time arc feed appliance discharging opening under, guarantee that valve ball can only drop in locating slot, simple in structure, design ingenious.
5, have vertically a boss in the locating slot of this valve ball charging apparatus, after making the valve ball that moves along filler rod drop in locating slot, the boss self-heating is embedded in the valve rod groove of valve ball, and valve ball is positioned, and positioning precision is high, the switching nature.
6, this valve ball charging apparatus, by the valve ball in clamping cylinder stationary positioned groove, can not rock valve ball in moving process, and positioning precision is high.
Description of drawings
Fig. 1 is the overall structure top view of this ball valve automatic assembling.
Fig. 2 is the overall structure schematic diagram of this ball valve automatic assembling valve ball charging apparatus.
Fig. 3 is the top view of the positioning strip of this valve ball charging apparatus.
In figure, 1, workbench; 2, die holder; 3, support; 4, vibrating tray; 5, slide unit cylinder; 6, positioning strip; 6a, locating slot; 6a1, boss; 7, horizontal guide rail; 8, manipulator; 8a, lift cylinder; 8b, sucker; 9, clamping cylinder; 10, clamp; 11, arc feed appliance; 11a, filler rod; 12, horizontal air cylinder; 13, installing rack; 14, detector.
The specific embodiment
Be below specific embodiment of the utility model and by reference to the accompanying drawings, the technical solution of the utility model is further described, but the utility model be not limited to these embodiment.
As shown in Figure 1, this valve ball charging apparatus is the part of ball valve automatic assembling, kludge comprises in the form of annular discs and can be around the workbench 1 of its axle center rotation, workbench 1 equidistantly is provided with ten die holders 2 along its circumferencial direction, die holder 2 is bolted on workbench 1, the holddown groove that has fixed valve body on die holder 2, this valve ball charging apparatus is positioned at the side of workbench 1.
As shown in Figure 2, this valve ball charging apparatus comprises support 3, vibrating tray 4, slide unit cylinder 5, clamping cylinder 9, positioning strip 6, installing rack 13, detector 14 and arc feed appliance 11.
Support 3 is positioned at the side of workbench 1, the top of support 3 is fixed with horizontal guide rail 7, be connected with manipulator 8 on horizontal guide rail 7, manipulator 8 comprises slide plate, lift cylinder 8a and sucker 8b, lift cylinder 8a is fixed on slide plate, and slide plate is movably connected on horizontal guide rail 7, and sucker 8b is positioned at the end of lift cylinder 8a piston rod, sucker 8b is connected with Pneumatic System, sucker 8b air-breathing with stop suction gripping or unclamp valve ball.One end of horizontal guide rail 7 is provided with horizontal air cylinder 12, and piston rod and the slide plate of horizontal air cylinder 12 are fixed, and the flexible energy driving mechanical hand 8 of horizontal air cylinder 12 piston rods is along horizontal guide rail 7 translations.
The outside of workbench 1 also has installing rack 13, slide unit cylinder 5 is installed on installing rack 13, clamping cylinder 9 and the positioning strip 6 that is strip are installed on the slide unit of slide unit cylinder 5, the longitudinal center line of the piston rod of clamping cylinder 9 and positioning strip 6 is located along the same line, and along the radial direction of workbench 1, clamping cylinder 9 from workbench 1 more close to.Positioning strip 6 is strip, and the longitudinal center line of positioning strip 6 is consistent with the moving direction of slide unit, positioning strip 6 has locating slot 6a near an end of clamping cylinder 9, as shown in Figure 3, locating slot 6a is opening-like, and the size of locating slot 6a, shape and valve ball are complementary, has boss 6a1 on the perpendicular sidewall of locating slot 6a and positioning strip 6 longitudinal center lines, boss 6a1 is in-line, and vertically arranges, and the shape of boss 6a1, size and valve ball valve rod groove are complementary.The end of clamping cylinder 9 piston rods is fixed with clamp 10, and clamp 10 is between the two side of locating slot 6a, and clamp 10 has away from an end of clamping cylinder 9 the camber line groove that is complementary with the valve ball shape.Detector 14 also is installed on the slide unit of slide unit cylinder 5, and detector 14 is positioned at the sidepiece of positioning strip 6 locating slot 6a.
during assembling, valve ball is poured in vibrating tray 4, vibrating tray 4 vibrations, screening, valve ball is arranged mobile by the angle of setting, the filler rod 11a of camber line feed appliance bottom is embedded in the valve rod groove of valve ball, has less gap between camber line feed appliance top panel and valve ball, valve ball is towards unanimously, one by one, orderly moves along filler rod 11a, first valve ball drops in the locating slot 6a of positioning strip 6, the boss 6a1 of locating slot 6a is embedded in the valve rod groove of valve ball, the valve rod groove that makes valve ball along workbench 1 radially and towards the outside of workbench 1, detector 14 detects the existence of valve ball, clamping cylinder 9 piston rods stretch out, promoting clamp 10 withstands on valve ball it, valve ball is clamped, fixing.Slide unit cylinder 5 is retracted, and slide unit drives valve ball and moves towards workbench 1 direction, simultaneously horizontal air cylinder 12 promotion robots 8, make manipulator 8 move to valve ball directly over, lift cylinder 8a piston rod stretches out, sucker 8b moves down, after sucker 8b contact valve ball, air-breathing and suck valve ball.Move on sucker 8b, horizontal air cylinder 12 promotion robots 8, make valve ball move to die holder 2 directly over, simultaneously, slide unit cylinder 5 stretches out, slide unit move make locating slot 6a be positioned at arc feed appliance 11 ports of export under.Manipulator 8 lift cylinder 8a piston rods stretch out valve ball are entered in valve body, and the connecting portion of valve rod is inserted in the valve rod groove of valve ball, and sucker 8b stops suction, valve ball is in place, and sucker 8b rises, horizontal air cylinder 12 promotion robot 8 translations, simultaneously, second valve ball drops in locating slot 6a, and 9 pairs of valve balls of clamping cylinder clamp, and slide unit cylinder 5 is retracted, make valve ball move to sucker 8b under, go round and begin again, reciprocation cycle, complete the repeatedly material loading of valve ball.
Specific embodiment described herein is only to the explanation for example of the utility model spirit.The utility model person of ordinary skill in the field can make various modifications or supplements or adopt similar mode to substitute described specific embodiment, but can't depart from spirit of the present utility model or surmount the defined scope of appended claims.
, although this paper has more used the terms such as workbench 1, die holder 2, support 3, vibrating tray 4, slide unit cylinder 5, positioning strip 6, locating slot 6a, boss 6a1, horizontal guide rail 7, manipulator 8, lift cylinder 8a, sucker 8b, clamping cylinder 9, clamp 10, arc feed appliance 11, filler rod 11a, horizontal air cylinder 12, installing rack 13, detector 14, do not get rid of the possibility of using other term.Using these terms is only in order to describe more easily and explain essence of the present utility model; They are construed to any additional restriction is all contrary with the utility model spirit.
Claims (10)
1. the valve ball charging apparatus of a ball valve automatic assembling, the ball valve automatic assembling comprises workbench (1), be fixed with die holder (2) in described work, described die holder (2) moves with workbench (1), this valve ball charging apparatus is arranged at the side of workbench (1), it is characterized in that, this valve ball charging apparatus comprises support (3), vibrating tray (4), slide unit cylinder (5) and positioning strip (6), the top of described support (3) is fixed with horizontal guide rail (7), be connected with manipulator (8) on described horizontal guide rail (7), described slide unit cylinder (5) is positioned at the middle part of support (3), described positioning strip (6) is fixed on the slide unit of slide unit cylinder (5), one end of described positioning strip (6) has locating slot (6a), described locating slot (6a) is positioned at the discharging opening place of vibrating tray (4), described manipulator (8) can move to the valve ball in locating slot (6a) in the valve body that die holder (2) locates.
2. the valve ball charging apparatus of a kind of ball valve automatic assembling according to claim 1, is characterized in that, described positioning strip (6) is strip, and the longitudinal center line of positioning strip (6) is consistent with the moving direction of slide unit.
3. the valve ball charging apparatus of a kind of ball valve automatic assembling according to claim 1, it is characterized in that, (6a) is opening-like for described locating slot, described locating slot (6a) is along having boss (6a1) on positioning strip (6) sidewall radially, described boss (6a1) is positioned on the longitudinal center line of positioning strip (6), and described boss (6a1) is in-line and vertically arranges.
4. the valve ball charging apparatus of according to claim 1 and 2 or 3 described a kind of ball valve automatic assemblings, it is characterized in that, described valve ball charging apparatus also comprises clamping cylinder (9), described clamping cylinder (9) is fixed on the slide unit of slide unit cylinder (5), and the opening of the piston rod of clamping cylinder (9) and locating slot (6a) is over against setting, the end of described clamping cylinder (9) piston rod is fixed with clamp (10), and described clamp (10) is positioned between the two side of locating slot (6a).
5. the valve ball charging apparatus of according to claim 1 and 2 or 3 described a kind of ball valve automatic assemblings, it is characterized in that, has arc feed appliance (11) between described vibrating tray (4) and positioning strip (6), one end of described arc feed appliance (11) is connected with the discharging opening of vibrating tray (4), the other end be positioned at positioning strip (6) directly over.
6. the valve ball charging apparatus of a kind of ball valve automatic assembling according to claim 5, is characterized in that, the bottom of described arc feed appliance (11) has the filler rod (11a) that is complementary with the valve ball valve rod groove.
7. the valve ball charging apparatus of according to claim 1 and 2 or 3 described a kind of ball valve automatic assemblings, it is characterized in that, described manipulator (8) comprises lift cylinder (8a), and the end of above-mentioned lift cylinder (8a) piston rod is fixed with sucker (8b).
8. the valve ball charging apparatus of according to claim 1 and 2 or 3 described a kind of ball valve automatic assemblings, is characterized in that, an end of described horizontal guide rail (7) is provided with horizontal air cylinder (12).
9. the valve ball charging apparatus of according to claim 1 and 2 or 3 described a kind of ball valve automatic assemblings, it is characterized in that, the outside of described workbench (1) also has installing rack (13), and above-mentioned slide unit cylinder (5) is fixed on installing rack (13).
10. the valve ball charging apparatus of according to claim 1 and 2 or 3 described a kind of ball valve automatic assemblings, is characterized in that, the sidepiece of described locating slot (6a) is provided with detector (14).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013202679588U CN203292817U (en) | 2013-05-15 | 2013-05-15 | Ball valve assembling device of automatic ball valve assembling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2013202679588U CN203292817U (en) | 2013-05-15 | 2013-05-15 | Ball valve assembling device of automatic ball valve assembling machine |
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| Publication Number | Publication Date |
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| CN203292817U true CN203292817U (en) | 2013-11-20 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2013202679588U Withdrawn - After Issue CN203292817U (en) | 2013-05-15 | 2013-05-15 | Ball valve assembling device of automatic ball valve assembling machine |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103223594A (en) * | 2013-05-15 | 2013-07-31 | 浙江华龙巨水科技股份有限公司 | Valve ball loading device of an automatic ball valve assembling machine |
| CN104400373A (en) * | 2014-10-27 | 2015-03-11 | 哈尔滨东安汽车发动机制造有限公司 | Pneumatic wedge guide type spherical material conveying device |
| CN105881010A (en) * | 2016-04-25 | 2016-08-24 | 苏州达恩克精密机械有限公司 | Position changing device for automobile exhaust pipe assembling machine |
| CN113118844A (en) * | 2021-04-21 | 2021-07-16 | 杜洋 | Valve body turnover mechanism, feeding device, conveying method and production equipment |
-
2013
- 2013-05-15 CN CN2013202679588U patent/CN203292817U/en not_active Withdrawn - After Issue
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103223594A (en) * | 2013-05-15 | 2013-07-31 | 浙江华龙巨水科技股份有限公司 | Valve ball loading device of an automatic ball valve assembling machine |
| CN104400373A (en) * | 2014-10-27 | 2015-03-11 | 哈尔滨东安汽车发动机制造有限公司 | Pneumatic wedge guide type spherical material conveying device |
| CN105881010A (en) * | 2016-04-25 | 2016-08-24 | 苏州达恩克精密机械有限公司 | Position changing device for automobile exhaust pipe assembling machine |
| CN113118844A (en) * | 2021-04-21 | 2021-07-16 | 杜洋 | Valve body turnover mechanism, feeding device, conveying method and production equipment |
| CN113118844B (en) * | 2021-04-21 | 2022-07-01 | 江门市国隆精密阀体有限公司 | Valve body turnover mechanism, feeding device, conveying method and production equipment |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20131120 Effective date of abandoning: 20150819 |
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| RGAV | Abandon patent right to avoid regrant |