CN108788138B - Automatic material collecting and arranging integrated machine for powder metallurgy - Google Patents
Automatic material collecting and arranging integrated machine for powder metallurgy Download PDFInfo
- Publication number
- CN108788138B CN108788138B CN201810952944.7A CN201810952944A CN108788138B CN 108788138 B CN108788138 B CN 108788138B CN 201810952944 A CN201810952944 A CN 201810952944A CN 108788138 B CN108788138 B CN 108788138B
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- Prior art keywords
- feeding
- track
- crawler belt
- conveying
- monitoring device
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- 239000000463 material Substances 0.000 title claims abstract description 42
- 238000004663 powder metallurgy Methods 0.000 title claims abstract description 19
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 30
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 27
- 239000000843 powder Substances 0.000 claims abstract description 24
- 238000012806 monitoring device Methods 0.000 claims description 31
- 238000007599 discharging Methods 0.000 claims description 27
- 230000006698 induction Effects 0.000 claims description 19
- 230000001680 brushing effect Effects 0.000 claims description 12
- 230000005540 biological transmission Effects 0.000 claims description 3
- 239000011159 matrix material Substances 0.000 claims description 3
- 238000003860 storage Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 18
- 238000007664 blowing Methods 0.000 abstract description 10
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 238000007493 shaping process Methods 0.000 abstract description 4
- 230000001629 suppression Effects 0.000 abstract description 2
- 238000005516 engineering process Methods 0.000 description 3
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 238000004080 punching Methods 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 230000001960 triggered effect Effects 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
- B22F3/005—Loading or unloading powder metal objects
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Powder Metallurgy (AREA)
Abstract
The utility model provides an automatic receive material pendulum material all-in-one for powder metallurgy, including the make-up machine platform, still include the pay-off track, place the high aluminum plate of blowing on the pay-off track, install the conveying track between pay-off track and the make-up machine platform, be provided with brush hair thorn device and incomplete powder air gun device on the conveying track, install the pay-off pendulum material arm that shifts to the high aluminum plate of blowing on from the conveying track with the shaping article after the make-up machine platform suppression on the pay-off track, this structure can be after the make-up machine platform takes shape, to the ejection of compact, brush hair thorn, blow incomplete powder, receive material and pendulum material realize automatic completion, completely break away from human intervention, make the whole process of receiving material pendulum material of shaping article more smooth, thereby improved powder metallurgy efficiency, the labour has been released to the maximum extent, and investment cost of manufacturing enterprise has been reduced.
Description
Technical Field
The invention relates to the field of powder metallurgy, in particular to an automatic material receiving and arranging integrated machine for powder metallurgy.
Background
The existing parts such as internal gears of partial machines are almost manufactured by adopting powder metallurgy technology with lower cost, the requirements of dimensional accuracy can be completely met through one-step forming and finishing technology without other post-treatment technology, compared with the traditional mechanical processing method for manufacturing gears, the material investment and manufacturing are greatly reduced, but after the existing powder metallurgy parts are pressed and discharged by a forming machine, the formed parts are manually moved to an independent brushing thorn device and a residual powder air gun device in sequence by manpower to carry out procedures such as brushing burrs and blowing residual powder, and finally a plurality of formed parts are arranged on a high aluminum plate one by manpower to carry out the next procedure, so that manual batching or semiautomatic batching is adopted, the batching efficiency is low, the large-scale high-efficiency high-quality production is difficult to realize, the efficiency cannot be further improved by manually transferring the formed parts, and the cost cannot be further reduced.
Disclosure of Invention
The invention aims to solve the existing problems, and provides an automatic material receiving and arranging integrated machine for powder metallurgy, which has a simple and reasonable structure and is used for automatically completing material discharging, bristle needling, residual powder blowing, material receiving and arranging after a product is molded on a molding machine.
The utility model provides an automatic receive material pendulum material all-in-one for powder metallurgy, including the make-up machine platform, still include the pay-off track, place the high aluminum plate of blowing on the pay-off track, install the conveying track between pay-off track and the make-up machine platform, be provided with brush hair thorn device and incomplete powder air gun device on the conveying track, install the pay-off pendulum material arm that shifts to the high aluminum plate of blowing on from the conveying track with the shaping article after the make-up machine platform suppression on the pay-off track, this structure can be after the make-up machine platform takes shape, to the ejection of compact, brush hair thorn, blow incomplete powder, receive material and pendulum material realize automatic completion, completely break away from human intervention, make the whole process of receiving material pendulum material of shaping article more smooth, thereby improved powder metallurgy efficiency, the labour has been released to the maximum extent, and investment cost of manufacturing enterprise has been reduced.
One side of the conveying crawler belt is provided with a first sensing monitoring device, a second sensing monitoring device and a third sensing monitoring device in sequence along the conveying direction, the first sensing monitoring device is in touch fit with the bristle device, the second sensing monitoring device is in touch fit with the residual powder air gun device, and the third sensing monitoring device is in touch fit with the feeding swing arm.
When the forming machine is used, after the forming product is discharged from the forming machine, the forming product moves along the conveying crawler toward the feeding crawler, when the forming product reaches the position corresponding to the burr brushing device, the forming product triggers the first sensing monitoring device, the burr brushing device is driven to work, the brushing process is carried out on the top surface of the forming product, the first process is completed, then the forming product continues to move along the conveying crawler, when the forming product reaches the position corresponding to the residual powder air gun device, the forming product triggers the second sensing monitoring device, the residual powder air gun device is driven to work, high-pressure blowing is carried out on the top surface of the forming product, residual powder on the surface of the forming product is blown away, the second process is completed, finally, the forming product continues to move along the conveying crawler, and when the moving range of the feeding swing arm is reached, the forming product triggers the third sensing monitoring device, and the feeding swing arm is driven to transfer the forming product onto the discharging high aluminum plate, and the third process is completed.
The feeding crawler belt and the conveying crawler belt are vertically arranged in different transmission directions, the tail end of the conveying crawler belt is connected with the feeding crawler belt, the whole length of the integrated machine can be reduced, the space occupied by the integrated machine is reduced, the requirement on the plant area is reduced, and therefore the operating cost is reduced.
The feeding swing arm comprises a feeding frame sliding along the feeding track, the feeding frame is provided with a feeding arm sliding horizontally along the direction of the conveying track, the feeding arm is provided with a suction magnet, a plurality of molded products are arranged in a matrix manner through the feeding swing arm and placed on the discharging high aluminum plate, and the feeding swing arm is simple in structure, so that the molded products can be placed on the discharging high aluminum plate in order.
The bristle thorn device comprises a rotating motor, an output shaft of the rotating motor is driven to be connected with a brush roller, the structure is simple, and a deburring process can be carried out on the top surface of a formed product.
The residual powder air gun device comprises a plurality of nozzles arranged above the conveying track, and the nozzles are communicated with the cylinder air storage device.
And a fourth induction monitoring device is arranged at one side of the feeding track corresponding to the position of the high aluminum plate for discharging, and is in driving connection with the feeding track, when the feeding swing arm places a formed product at the last position of each high aluminum plate for discharging, the fourth induction monitoring device is triggered, the conveying track is driven to advance, and the next empty high aluminum plate for discharging is conveyed to the working area of the feeding swing arm.
The trolley is installed near the tail end of the feeding crawler belt, a plurality of full-material discharging high aluminum plates are stacked on the trolley, and after the full-material discharging high aluminum plates are placed on the trolley, the full-material discharging high aluminum plates are transferred to the next working procedure through the trolley, so that the production efficiency is improved, and the manpower waste is reduced.
The beneficial effects of the invention are as follows:
According to the automatic material receiving and arranging integrated machine for powder metallurgy, disclosed by the invention, the structure can realize automatic completion of discharging, brushing thorn, residual powder blowing, material receiving and arranging after the forming machine is used for forming, so that human intervention is completely eliminated, the whole material receiving and arranging process of a formed product is smoother, the efficiency of powder metallurgy is improved, the labor force is released to the greatest extent, and the investment cost of a production enterprise is further reduced.
Drawings
Fig. 1 is a schematic structural view of the present invention.
Fig. 2 is a partial structural schematic of the present invention.
Fig. 3 is a schematic view of the bristle puncturing device according to the present invention.
FIG. 4 is a schematic diagram of the residual powder air gun device of the invention.
Detailed Description
The invention will be further described with reference to the drawings and examples.
As shown in fig. 1 to 4, an automatic material receiving and arranging integrated machine for powder metallurgy comprises a forming machine table 1, and further comprises a feeding track 2, wherein a material discharging high-aluminum plate 3 is placed on the feeding track 2, a conveying track 4 is arranged between the feeding track 2 and the forming machine table 1, a brushing thorn device 5 and a residual powder air gun device 6 are arranged on the conveying track 4, a material feeding and arranging arm 8 for transferring a formed product 7 pressed by the forming machine table 1 onto the material discharging high-aluminum plate 3 from the conveying track 4 is arranged on the feeding track 2, and the structure can realize automatic completion of material discharging, brushing thorn, residual powder blowing, material receiving and arranging after forming by the forming machine table, is completely separated from human intervention, so that the whole process of material receiving and arranging of the formed product 7 is smooth, the efficiency of powder metallurgy is improved, the labor force is released to the greatest extent, and the investment cost of a production enterprise is reduced.
One side of the conveying crawler belt 4 is provided with a first induction monitoring device 9, a second induction monitoring device 10 and a third induction monitoring device 11 in sequence along the conveying direction, the first induction monitoring device 9 is in touch fit with the bristle device 5, the second induction monitoring device 10 is in touch fit with the residual powder air gun device 6, and the third induction monitoring device 11 is in touch fit with the feeding swing arm 8.
When the feeding device is used, after the molded product 7 is discharged from the molding machine table 1, the molded product 7 moves along the conveying crawler 4 towards the feeding crawler 2, when the molded product 7 reaches the position corresponding to the deburring device 5, the molded product 7 triggers the first sensing and monitoring device 9, the brushing and punching device 5 is driven to work, the brushing and punching process is carried out on the top surface of the molded product 7, the first process is completed, then the molded product continues to move along the conveying crawler 4, when the molded product 7 reaches the position corresponding to the residual powder air gun device 6, the molded product 7 triggers the second sensing and monitoring device 10, the residual powder air gun device 6 is driven to work, high-pressure air blowing is carried out on the top surface of the molded product 7, residual powder on the surface of the molded product 7 is blown away, the second process is completed, finally, the molded product 7 continues to move along the conveying crawler 4, and when the moving range of the feeding and swinging arm 8 is reached, the molded product triggers the third sensing and monitoring device 11 is driven to transfer the molded product 7 onto the feeding high-aluminum plate 3, and the third process is completed.
The feeding crawler belt 2 and the conveying crawler belt 4 are vertically arranged in different transmission directions, the tail end of the conveying crawler belt 4 is connected with the feeding crawler belt 2, the whole length of the integrated machine can be reduced, the occupied space of the integrated machine is reduced, the requirements of plant areas are reduced, and therefore the operating cost is reduced.
The feeding swing arm 8 comprises a feeding frame 801 sliding along the feeding crawler 2, a feeding arm 802 sliding horizontally towards the conveying crawler 4 is arranged on the feeding frame 801, a suction magnet 803 is arranged on the feeding arm 802, a plurality of molded products 7 are arranged on the discharging high aluminum plate 3 in a matrix mode through the feeding swing arm 8, and the feeding swing arm is simple in structure, so that the molded products 7 can be placed on the discharging high aluminum plate 3 in order.
The bristle thorn device 5 comprises a rotary motor 501, a brush roller 502 is driven and connected to an output shaft of the rotary motor 501, and the bristle thorn device is simple in structure and capable of performing a deburring process on the top surface of a molded product 7.
The residual powder air gun device 6 comprises a plurality of nozzles 601 mounted above the conveyor track4, and the plurality of nozzles 601 are communicated with a cylinder air storage device 602.
A fourth induction monitoring device 12 is arranged at the position, corresponding to the discharging high aluminum plate 3, of one side of the feeding track 2, the fourth induction monitoring device 12 is in driving connection with the feeding track 2, and when the feeding swing arm 8 places a formed product 7 at the last position of each discharging high aluminum plate 3, the fourth induction monitoring device 12 is triggered to drive the feeding track 2 to advance, and the next empty discharging high aluminum plate 3 is conveyed to a working interval of the feeding swing arm 8.
The trolley 13 is installed near the tail end of the feeding crawler belt 2, a plurality of full-material discharging high aluminum plates 3 are stacked and placed on the trolley 13, and after the full-material discharging high aluminum plates 3 are placed on the trolley 13, the full-material discharging high aluminum plates are transferred to the next working procedure through the trolley 13, so that the production efficiency is improved, and the manpower waste is reduced.
It should be noted that while the present invention has been illustrated in the drawings and described in connection with the preferred embodiments thereof, it is to be understood that the invention may be embodied in many different forms and should not be construed as limited to the embodiments set forth herein, but are to be construed as providing a full breadth of the disclosure. The above-described features are further combined with each other to form various embodiments not listed above, and are considered to be the scope of the present invention described in the specification; further, modifications and variations of the present invention may be apparent to those skilled in the art in light of the foregoing teachings, and all such modifications and variations are intended to be included within the scope of this invention as defined in the appended claims.
Claims (4)
1. An automatic material receiving and arranging integrated machine for powder metallurgy comprises a forming machine table (1), and is characterized in that: the automatic feeding device is characterized by further comprising a feeding track (2), wherein a discharging high aluminum plate (3) is arranged on the feeding track (2), a conveying track (4) is arranged between the feeding track (2) and the forming machine table (1), a brushing thorn device (5) and a residual powder air gun device (6) are arranged on the conveying track (4), and a feeding swing arm (8) for transferring a formed product (7) pressed by the forming machine table (1) onto the discharging high aluminum plate (3) from the conveying track (4) is arranged on the feeding track (2);
A first induction monitoring device (9), a second induction monitoring device (10) and a third induction monitoring device (11) are sequentially arranged on one side of the conveying crawler belt (4) along the conveying direction, the first induction monitoring device (9) is in touch fit with the bristle thorn device (5), the second induction monitoring device (10) is in touch fit with the residual powder air gun device (6), and the third induction monitoring device (11) is in touch fit with the feeding swing arm (8);
The feeding swing arm (8) comprises a feeding frame (801) sliding along the feeding crawler belt (2), a feeding arm (802) horizontally sliding towards the direction of the conveying crawler belt (4) is arranged on the feeding frame (801), a suction magnet (803) is arranged on the feeding arm (802), and a plurality of formed products (7) are arranged in a matrix through the feeding swing arm (8) and are placed on the discharging high aluminum plate (3);
a fourth induction monitoring device (12) is arranged at one side of the feeding crawler belt (2) corresponding to the position of the discharging high aluminum plate (3), and the fourth induction monitoring device (12) is in driving connection with the feeding crawler belt (2);
The feeding crawler belt (2) and the conveying crawler belt (4) are vertically arranged in different transmission directions, and the tail end of the conveying crawler belt (4) is connected with the feeding crawler belt (2).
2. The automatic material receiving and arranging integrated machine for powder metallurgy according to claim 1, wherein: the brushing thorn device (5) comprises a rotating motor (501), and a brush roller (502) is driven and connected to an output shaft of the rotating motor (501).
3. The automatic material receiving and arranging integrated machine for powder metallurgy according to claim 1, wherein: the residual powder air gun device (6) comprises a plurality of nozzles (601) arranged above the conveying crawler belt (4), and the nozzles (601) are communicated with the cylinder air storage device (602).
4. The automatic material receiving and arranging integrated machine for powder metallurgy according to claim 1, wherein: a trolley (13) is arranged near the tail end of the feeding crawler belt (2), and a plurality of discharging high aluminum plates (3) filled with materials are stacked on the trolley (13).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810952944.7A CN108788138B (en) | 2018-08-20 | 2018-08-20 | Automatic material collecting and arranging integrated machine for powder metallurgy |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810952944.7A CN108788138B (en) | 2018-08-20 | 2018-08-20 | Automatic material collecting and arranging integrated machine for powder metallurgy |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108788138A CN108788138A (en) | 2018-11-13 |
| CN108788138B true CN108788138B (en) | 2024-04-26 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810952944.7A Active CN108788138B (en) | 2018-08-20 | 2018-08-20 | Automatic material collecting and arranging integrated machine for powder metallurgy |
Country Status (1)
| Country | Link |
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| CN (1) | CN108788138B (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20030013834A (en) * | 2001-08-09 | 2003-02-15 | 주식회사 금성기공 | Automatic powder forming machine |
| KR20090092996A (en) * | 2008-02-28 | 2009-09-02 | 현대제철 주식회사 | Method and apparatus for manufacturing track pin |
| CN107470612A (en) * | 2017-02-20 | 2017-12-15 | 扬州亚达粉末冶金有限公司 | A kind of powder metallurgy feed appliance |
| CN207308966U (en) * | 2017-11-06 | 2018-05-04 | 江门杰富意磁性材有限公司 | A kind of material collecting device of automatic punching machine |
| CN207479597U (en) * | 2017-11-22 | 2018-06-12 | 上海家声汽车零部件有限公司 | A kind of full-automatic process units of powder metallurgy forming sintering |
| CN208680523U (en) * | 2018-08-20 | 2019-04-02 | 广东盈峰材料技术股份有限公司 | Automatic material receiving pendulum material all-in-one machine for powder metallurgy |
-
2018
- 2018-08-20 CN CN201810952944.7A patent/CN108788138B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20030013834A (en) * | 2001-08-09 | 2003-02-15 | 주식회사 금성기공 | Automatic powder forming machine |
| KR20090092996A (en) * | 2008-02-28 | 2009-09-02 | 현대제철 주식회사 | Method and apparatus for manufacturing track pin |
| CN107470612A (en) * | 2017-02-20 | 2017-12-15 | 扬州亚达粉末冶金有限公司 | A kind of powder metallurgy feed appliance |
| CN207308966U (en) * | 2017-11-06 | 2018-05-04 | 江门杰富意磁性材有限公司 | A kind of material collecting device of automatic punching machine |
| CN207479597U (en) * | 2017-11-22 | 2018-06-12 | 上海家声汽车零部件有限公司 | A kind of full-automatic process units of powder metallurgy forming sintering |
| CN208680523U (en) * | 2018-08-20 | 2019-04-02 | 广东盈峰材料技术股份有限公司 | Automatic material receiving pendulum material all-in-one machine for powder metallurgy |
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| Publication number | Publication date |
|---|---|
| CN108788138A (en) | 2018-11-13 |
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