CN108749267A - 一种酒窝形状蜂窝中空板及其制造方法 - Google Patents
一种酒窝形状蜂窝中空板及其制造方法 Download PDFInfo
- Publication number
- CN108749267A CN108749267A CN201810567166.XA CN201810567166A CN108749267A CN 108749267 A CN108749267 A CN 108749267A CN 201810567166 A CN201810567166 A CN 201810567166A CN 108749267 A CN108749267 A CN 108749267A
- Authority
- CN
- China
- Prior art keywords
- paper
- honeycomb
- glue
- core
- polymer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 19
- 239000000123 paper Substances 0.000 claims abstract description 66
- 239000003292 glue Substances 0.000 claims abstract description 36
- 239000011111 cardboard Substances 0.000 claims abstract description 25
- 230000001815 facial effect Effects 0.000 claims abstract description 17
- 229920000642 polymer Polymers 0.000 claims abstract description 16
- 238000001035 drying Methods 0.000 claims abstract description 15
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims abstract description 8
- 239000000853 adhesive Substances 0.000 claims abstract description 8
- 230000001070 adhesive effect Effects 0.000 claims abstract description 8
- 239000000178 monomer Substances 0.000 claims abstract description 8
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 claims abstract description 4
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims abstract description 4
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 claims abstract description 4
- 241000274582 Pycnanthus angolensis Species 0.000 claims abstract description 4
- 229920002472 Starch Polymers 0.000 claims abstract description 4
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 claims abstract description 4
- 229920006026 co-polymeric resin Polymers 0.000 claims abstract description 4
- 239000011087 paperboard Substances 0.000 claims abstract description 4
- 238000002360 preparation method Methods 0.000 claims abstract description 4
- 235000019698 starch Nutrition 0.000 claims abstract description 4
- 239000008107 starch Substances 0.000 claims abstract description 4
- 229940117958 vinyl acetate Drugs 0.000 claims abstract description 4
- 238000010438 heat treatment Methods 0.000 claims description 15
- 150000001875 compounds Chemical class 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 5
- 238000013016 damping Methods 0.000 claims description 4
- 238000004026 adhesive bonding Methods 0.000 claims description 3
- 238000005470 impregnation Methods 0.000 claims description 3
- 238000003032 molecular docking Methods 0.000 claims description 3
- 238000000465 moulding Methods 0.000 claims description 3
- 238000003672 processing method Methods 0.000 claims description 3
- 239000011265 semifinished product Substances 0.000 claims description 3
- 238000004381 surface treatment Methods 0.000 claims description 3
- 239000002699 waste material Substances 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 3
- 239000000126 substance Substances 0.000 abstract description 7
- 239000007787 solid Substances 0.000 abstract description 4
- 239000000463 material Substances 0.000 description 7
- 230000007935 neutral effect Effects 0.000 description 5
- 239000000047 product Substances 0.000 description 4
- 206010023126 Jaundice Diseases 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 3
- 230000015556 catabolic process Effects 0.000 description 3
- 230000002860 competitive effect Effects 0.000 description 3
- 230000006835 compression Effects 0.000 description 3
- 238000007906 compression Methods 0.000 description 3
- 230000007547 defect Effects 0.000 description 3
- 238000006731 degradation reaction Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 231100000252 nontoxic Toxicity 0.000 description 3
- 230000003000 nontoxic effect Effects 0.000 description 3
- 230000001681 protective effect Effects 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 239000002131 composite material Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
- B32B37/1284—Application of adhesive
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31D—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER, NOT PROVIDED FOR IN SUBCLASSES B31B OR B31C
- B31D3/00—Making articles of cellular structure, e.g. insulating board
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31D—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER, NOT PROVIDED FOR IN SUBCLASSES B31B OR B31C
- B31D3/00—Making articles of cellular structure, e.g. insulating board
- B31D3/002—Methods for making cellular structures; Cellular structures
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31D—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER, NOT PROVIDED FOR IN SUBCLASSES B31B OR B31C
- B31D3/00—Making articles of cellular structure, e.g. insulating board
- B31D3/02—Making articles of cellular structure, e.g. insulating board honeycombed structures, i.e. the cells having an essentially hexagonal section
- B31D3/0223—Making honeycomb cores, e.g. by piling a plurality of web sections or sheets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31D—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER, NOT PROVIDED FOR IN SUBCLASSES B31B OR B31C
- B31D3/00—Making articles of cellular structure, e.g. insulating board
- B31D3/02—Making articles of cellular structure, e.g. insulating board honeycombed structures, i.e. the cells having an essentially hexagonal section
- B31D3/0284—Laminating honeycomb cores; applying cover sheets to core edges; working core edges
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31D—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER, NOT PROVIDED FOR IN SUBCLASSES B31B OR B31C
- B31D3/00—Making articles of cellular structure, e.g. insulating board
- B31D3/02—Making articles of cellular structure, e.g. insulating board honeycombed structures, i.e. the cells having an essentially hexagonal section
- B31D3/0292—Making articles of cellular structure, e.g. insulating board honeycombed structures, i.e. the cells having an essentially hexagonal section involving auxiliary operations, e.g. expanding, moistening, glue-applying, joining, controlling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B29/00—Layered products comprising a layer of paper or cardboard
- B32B29/002—Layered products comprising a layer of paper or cardboard as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B29/005—Layered products comprising a layer of paper or cardboard as the main or only constituent of a layer, which is next to another layer of the same or of a different material next to another layer of paper or cardboard layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B29/00—Layered products comprising a layer of paper or cardboard
- B32B29/08—Corrugated paper or cardboard
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
- B32B3/10—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material
- B32B3/12—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material characterised by a layer of regularly- arranged cells, e.g. a honeycomb structure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/0004—Cutting, tearing or severing, e.g. bursting; Cutter details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/0012—Mechanical treatment, e.g. roughening, deforming, stretching
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/16—Drying; Softening; Cleaning
- B32B38/164—Drying
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/10—Interconnection of layers at least one layer having inter-reactive properties
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F251/00—Macromolecular compounds obtained by polymerising monomers on to polysaccharides or derivatives thereof
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J151/00—Adhesives based on graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Adhesives based on derivatives of such polymers
- C09J151/02—Adhesives based on graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Adhesives based on derivatives of such polymers grafted on to polysaccharides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/726—Permeability to liquids, absorption
- B32B2307/7265—Non-permeable
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Health & Medical Sciences (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Laminated Bodies (AREA)
Abstract
本发明公开了一种酒窝形状蜂窝中空板及其制造方法，包括如下步骤：S1、原纸：蜂窝纸板用原纸分为蜂窝面纸和蜂窝芯纸用纸，目前国内尚无专用的蜂窝纸板用原纸标准，因此蜂窝纸板面纸的主要技术性能指标需符合箱板纸标准中规定的要求，蜂窝芯纸用纸的主要技术性能指标需符合瓦楞芯纸标准中规定的要求；S2、胶黏剂：这类胶黏剂的制备是在淀粉大分子的主链上通过共聚反应接枝上另外一种线型单体聚合物，例如丙烯酸、丙烯酰胺、苯乙烯、醋酸乙烯酯等单体的聚合物等，接枝上一定数量的其他单体聚合物形成共聚物树脂胶。与现有技术相比具备以下优点：黏结强度好，与现有淀粉胶和化学胶相当，能够满足蜂窝纸板黏合强度的要求，干燥速度快，固含量高。
Description
技术领域
本发明涉及一种生产工艺，更具体地说，尤其涉及一种酒窝形状蜂窝中空板及其制造方法。
背景技术
纸蜂窝复合材料作为一种新型绿色环保材料，会随着环保要求的不断提高，使用市场的不断拓展，工艺性能的不断完善，设备制造水平的不断更新，而得到越来越广泛的应用，其市场前景十分广阔。
目前，制约纸蜂窝复合材料发展的两个主要方面：一是防潮防水的问题；二是生产设备性能和生产工艺性的不完善及蜂窝产品的后续设备的开发未能及时跟上的问题，为此，我们提出一种酒窝形状蜂窝中空板及其制造方法。
发明内容
本发明的目的是为了解决现有技术中存在的缺点，而提出的一种酒窝形状蜂窝中空板及其制造方法，与现有技术相比具备以下优点：黏结强度好，与现有淀粉胶和化学胶相当，能够满足蜂窝纸板黏合强度的要求，干燥速度快，固含量高，流动性好，达到或超过现有淀粉胶的干燥速度，蜂窝纸板不变色，传统的淀粉胶在碱性条件下成胶，在蜂窝纸板面纸偏薄、涂胶量大的情况下易导致纸面发黄，使产品的外观质量严重下降，新型胶是中性胶，解决了这一难题，防潮性能好，传统的淀粉胶为碱性，在潮湿环境下具有一定的吸潮性，会影响蜂窝纸板的抗压强度，新型胶是中性胶，克服了这一缺陷，绿色环保，新型专用胶以天然高分子材料为基材，极易降解，无毒，无害，无污染，质优价廉；新型专用胶以天然胶黏剂为主要原料，价格比现有淀粉胶略高，但是明显低于化学胶。
为实现上述目的，本发明提供如下技术方案：一种酒窝形状蜂窝中空板及其制造方法，包括如下步骤：
S1、原纸：蜂窝纸板用原纸分为蜂窝面纸和蜂窝芯纸用纸，目前国内尚无专用的蜂窝纸板用原纸标准，因此蜂窝纸板面纸的主要技术性能指标需符合箱板纸标准(GB/T13024-2003)中规定的要求，蜂窝芯纸用纸的主要技术性能指标需符合瓦楞芯(原)纸标准(GB/T13023-2008)中规定的要求；
S2、胶黏剂：这类胶黏剂的制备是在淀粉大分子的主链上通过共聚反应接枝上另外一种线型单体聚合物，例如丙烯酸、丙烯酰胺、苯乙烯、醋酸乙烯酯等单体的聚合物等，接枝上一定数量的其他单体聚合物形成共聚物树脂胶；
S3、蜂窝芯纸成型：采用两卷芯纸，其中一卷两面错位涂胶，通过八角滚筒缠绕卷曲，卷至厚度60-120mm，经烘干后裁切，制成芯纸块，再裁切成一定长度的蜂窝芯纸条，经芯条拼接形成连续的芯纸；
S4、芯纸拉伸：差速拉伸式：利用速度差，将芯条拉开。有牵引辊＋阻尼辊式、牵引辊＋阻尼板式和级差组合式；面纸复合：蜂窝芯纸端面上胶，胶液的用量不到面纸上胶的1/4，胶液用量的减少同时也就减少了半成品的含水率和烘干的难度；
S5：压实：压力机压实主要用于制芯板，挤压实主要用于芯条对接和纸条对接压实；加热干燥：蜂窝纸板生产中有电加热、蒸汽加热和导热油加热，此处采用导热油加热，导热油加热的温度范围较宽，热损小，无须压力容器，可不用锅炉房。
优选的，单冲刀切条：利用单冲切刀将纸张在刀砧上横向冲切分条。
优选的，特殊处理：增加接触面处理，为增强复合的粘结强度而采取的处理方法；采用涂水塌楞方法，和增加涂胶量延长浸胶时间。
本发明的技术效果和优点：黏结强度好，与现有淀粉胶和化学胶相当，能够满足蜂窝纸板黏合强度的要求，干燥速度快，固含量高，流动性好，达到或超过现有淀粉胶的干燥速度，蜂窝纸板不变色，传统的淀粉胶在碱性条件下成胶，在蜂窝纸板面纸偏薄、涂胶量大的情况下易导致纸面发黄，使产品的外观质量严重下降。新型胶是中性胶，解决了这一难题，防潮性能好，传统的淀粉胶为碱性，在潮湿环境下具有一定的吸潮性，会影响蜂窝纸板的抗压强度。新型胶是中性胶，克服了这一缺陷，绿色环保，新型专用胶以天然高分子材料为基材，极易降解，无毒，无害，无污染，质优价廉。新型专用胶以天然胶黏剂为主要原料，价格比现有淀粉胶略高，但是明显低于化学胶。
具体实施方式
为了使本发明的目的、技术方案及优点更加清楚明白，以下结合具体实施例，对本发明进行进一步详细说明。应当理解，此处所描述的具体实施例仅仅用以解释本发明，并不用于限定本发明。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
实施例1
一种酒窝形状蜂窝中空板及其制造方法，包括如下步骤：
S1、原纸：蜂窝纸板用原纸分为蜂窝面纸和蜂窝芯纸用纸，目前国内尚无专用的蜂窝纸板用原纸标准，因此蜂窝纸板面纸的主要技术性能指标需符合箱板纸标准(GB/T13024-2003)中规定的要求，蜂窝芯纸用纸的主要技术性能指标需符合瓦楞芯(原)纸标准(GB/T13023-2008)中规定的要求；
S2、胶黏剂：这类胶黏剂的制备是在淀粉大分子的主链上通过共聚反应接枝上另外一种线型单体聚合物，例如丙烯酸、丙烯酰胺、苯乙烯、醋酸乙烯酯等单体的聚合物等，接枝上一定数量的其他单体聚合物形成共聚物树脂胶；
S3、蜂窝芯纸成型：采用两卷芯纸，其中一卷两面错位涂胶，通过八角滚筒缠绕卷曲，卷至厚度60-120mm，经烘干后裁切，制成芯纸块，再裁切成一定长度的蜂窝芯纸条，经芯条拼接形成连续的芯纸；
S4、芯纸拉伸：差速拉伸式：利用速度差，将芯条拉开。有牵引辊＋阻尼辊式、牵引辊＋阻尼板式和级差组合式；面纸复合：蜂窝芯纸端面上胶，胶液的用量不到面纸上胶的1/4，胶液用量的减少同时也就减少了半成品的含水率和烘干的难度；
S5：压实：压力机压实主要用于制芯板，挤压实主要用于芯条对接和纸条对接压实；加热干燥：蜂窝纸板生产中有电加热、蒸汽加热和导热油加热，此处采用导热油加热，导热油加热的温度范围较宽，热损小，无须压力容器，可不用锅炉房。
单冲刀切条：利用单冲切刀将纸张在刀砧上横向冲切分条。
特殊处理：增加接触面处理，为增强复合的粘结强度而采取的处理方法；采用涂水塌楞方法，和增加涂胶量延长浸胶时间。
综上所述：本发明提供的一种酒窝形状蜂窝中空板及其制造方法，与现有技术相比具备以下优点：黏结强度好，与现有淀粉胶和化学胶相当，能够满足蜂窝纸板黏合强度的要求，干燥速度快，固含量高，流动性好，达到或超过现有淀粉胶的干燥速度，蜂窝纸板不变色，传统的淀粉胶在碱性条件下成胶，在蜂窝纸板面纸偏薄、涂胶量大的情况下易导致纸面发黄，使产品的外观质量严重下降，新型胶是中性胶，解决了这一难题，防潮性能好，传统的淀粉胶为碱性，在潮湿环境下具有一定的吸潮性，会影响蜂窝纸板的抗压强度，新型胶是中性胶，克服了这一缺陷，绿色环保，新型专用胶以天然高分子材料为基材，极易降解，无毒，无害，无污染，质优价廉；新型专用胶以天然胶黏剂为主要原料，价格比现有淀粉胶略高，但是明显低于化学胶。
最后应说明的是：以上所述仅为本发明的优选实施例而已，并不用于限制本发明，尽管参照前述实施例对本发明进行了详细的说明，对于本领域的技术人员来说，其依然可以对前述各实施例所记载的技术方案进行修改，或者对其中部分技术特征进行等同替换，凡在本发明的精神和原则之内，所作的任何修改、等同替换、改进等，均应包含在本发明的保护范围之内。
Claims (4)
1.一种酒窝形状蜂窝中空板及其制造方法，其特征在于：包括如下步骤：
S1、原纸：蜂窝纸板用原纸分为蜂窝面纸和蜂窝芯纸用纸，目前国内尚无专用的蜂窝纸板用原纸标准，因此蜂窝纸板面纸的主要技术性能指标需符合箱板纸标准(GB/T13024-2003)中规定的要求，蜂窝芯纸用纸的主要技术性能指标需符合瓦楞芯(原)纸标准(GB/T13023-2008)中规定的要求；
S2、胶黏剂：这类胶黏剂的制备是在淀粉大分子的主链上通过共聚反应接枝上另外一种线型单体聚合物，例如丙烯酸、丙烯酰胺、苯乙烯、醋酸乙烯酯等单体的聚合物等，接枝上一定数量的其他单体聚合物形成共聚物树脂胶；
S3、蜂窝芯纸成型：采用两卷芯纸，其中一卷两面错位涂胶，通过八角滚筒缠绕卷曲，卷至厚度60-120mm，经烘干后裁切，制成芯纸块，再裁切成一定长度的蜂窝芯纸条，经芯条拼接形成连续的芯纸；
S4、芯纸拉伸：差速拉伸式：利用速度差，将芯条拉开。
2.有牵引辊＋阻尼辊式、牵引辊＋阻尼板式和级差组合式；面纸复合：蜂窝芯纸端面上胶，胶液的用量不到面纸上胶的1/4，胶液用量的减少同时也就减少了半成品的含水率和烘干的难度；
S5：压实：压力机压实主要用于制芯板，挤压实主要用于芯条对接和纸条对接压实；加热干燥：蜂窝纸板生产中有电加热、蒸汽加热和导热油加热，此处采用导热油加热，导热油加热的温度范围较宽，热损小，无须压力容器，可不用锅炉房。
3.根据权利要求1所述的一种酒窝形状蜂窝中空板及其制造方法，其特征在于：单冲刀切条：利用单冲切刀将纸张在刀砧上横向冲切分条。
4.根据权利要求1所述的一种酒窝形状蜂窝中空板及其制造方法，其特征在于：特殊处理：增加接触面处理，为增强复合的粘结强度而采取的处理方法；采用涂水塌楞方法，和增加涂胶量延长浸胶时间。
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810567166.XA CN108749267A (zh) | 2018-06-05 | 2018-06-05 | 一种酒窝形状蜂窝中空板及其制造方法 |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810567166.XA CN108749267A (zh) | 2018-06-05 | 2018-06-05 | 一种酒窝形状蜂窝中空板及其制造方法 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108749267A true CN108749267A (zh) | 2018-11-06 |
Family
ID=63999848
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810567166.XA Pending CN108749267A (zh) | 2018-06-05 | 2018-06-05 | 一种酒窝形状蜂窝中空板及其制造方法 |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108749267A (zh) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112195686A (zh) * | 2020-10-09 | 2021-01-08 | 长兴锦龙纸业有限公司 | 一种防潮型蜂窝纸箱板生产工艺 |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH02179734A (ja) * | 1988-12-29 | 1990-07-12 | Matsushita Electric Ind Co Ltd | 傾斜孔ハニカム体の製造方法及び傾斜孔ハニカム触媒体 |
| US20020103081A1 (en) * | 2001-02-01 | 2002-08-01 | Helsa-Werke Helmut Sandler Gmbh & Co. Kg. | Activated carbon molded body and use thereof |
| CN1408952A (zh) * | 2002-09-26 | 2003-04-09 | 华克勤 | 蜂窝纸基板材及其加工方法 |
| CN106005673A (zh) * | 2016-07-21 | 2016-10-12 | 深圳市裕同包装科技股份有限公司 | 一种蜂窝内衬异形结构包装盒及其制作方法 |
-
2018
- 2018-06-05 CN CN201810567166.XA patent/CN108749267A/zh active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH02179734A (ja) * | 1988-12-29 | 1990-07-12 | Matsushita Electric Ind Co Ltd | 傾斜孔ハニカム体の製造方法及び傾斜孔ハニカム触媒体 |
| US20020103081A1 (en) * | 2001-02-01 | 2002-08-01 | Helsa-Werke Helmut Sandler Gmbh & Co. Kg. | Activated carbon molded body and use thereof |
| CN1408952A (zh) * | 2002-09-26 | 2003-04-09 | 华克勤 | 蜂窝纸基板材及其加工方法 |
| CN106005673A (zh) * | 2016-07-21 | 2016-10-12 | 深圳市裕同包装科技股份有限公司 | 一种蜂窝内衬异形结构包装盒及其制作方法 |
Non-Patent Citations (3)
| Title |
|---|
| 中国包装技术协会: "《中国包装年鉴》", 31 December 2001, 北京：印刷工业出版社 * |
| 吴清一: "《中国托盘手册》", 30 November 2014, 北京：中国财富出版社 * |
| 宋宝丰: "《包装容器结构设计与制造（第二版）》", 31 January 2016, 北京：文化发展出版社 * |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112195686A (zh) * | 2020-10-09 | 2021-01-08 | 长兴锦龙纸业有限公司 | 一种防潮型蜂窝纸箱板生产工艺 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN107984859B (zh) | 一种瓦楞纸板及其制作方法 | |
| CN104085134B (zh) | 一种折叠成型的蜂窝板夹芯及其成型方法 | |
| CN111945481B (zh) | 一种耐折复合瓦楞纸及其制备方法 | |
| DK1007320T3 (da) | Fremgangsmåde til fremstilling af stöbte folier med et höjt indhold af stivelse | |
| CN103225227A (zh) | 一种高强度瓦楞纸板的加工工艺 | |
| CN211591658U (zh) | 一种超薄型涂层云母板 | |
| US1591062A (en) | Method of making cloth boards and similar articles | |
| CN108749267A (zh) | 一种酒窝形状蜂窝中空板及其制造方法 | |
| CN108486962A (zh) | 一种新型纸板及其加工方法 | |
| CN105773755A (zh) | 户外用油热处理重组竹材制备方法 | |
| CN106436477B (zh) | 一种低定量防潮涂布白板纸及其制备方法 | |
| CN106005673B (zh) | 一种制作蜂窝内衬结构包装盒的方法 | |
| CN1092355A (zh) | 增强瓦楞纸板及其制造方法 | |
| CN104772970A (zh) | 一种双面腹膜瓦楞纸板的生产工艺 | |
| CN206859566U (zh) | 一种环保实木地板 | |
| JPS604319B2 (ja) | 板紙状合成パルプ紙およびその製造法 | |
| CN107053375A (zh) | 一种竹木集成材板的制作方法 | |
| CN108973241A (zh) | 一种用做纸箱和彩箱的蜂窝纸板的生产工艺 | |
| CN204083760U (zh) | 一种封边蜂窝板 | |
| CN206916537U (zh) | 本色液体包装原纸 | |
| CN104562856A (zh) | 一种用于热封的涂布白卡纸及生产、加工方法和包装纸 | |
| CN109177339A (zh) | 一种高强度防水型双瓦楞纸板的生产方法 | |
| CN205615133U (zh) | 一种低温成型的瓦楞纸板 | |
| CN101544011A (zh) | 一种用于生产木质木板或木方的制备方法 | |
| CN108265556A (zh) | 一种多层复合瓦楞纸板制作工艺 |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| CB02 | Change of applicant information |
Address after: Pinghu City, Jiaxing City, Zhejiang province 314000 Guang Chen Zhen Guang road No. 188 Applicant after: Zhejiang Zhapu plastic products Co., Ltd Address before: Pinghu City, Jiaxing City, Zhejiang province 314000 Guang Chen Zhen Guang road No. 188 Applicant before: ZHEJIANG ZHAPU PLASTIC PRODUCTS CO., LTD. |
|
| CB02 | Change of applicant information | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20181106 |
|
| RJ01 | Rejection of invention patent application after publication |