The flexible manufacturing method of chip pin
Technical field
The present invention is divisional application, and the application number of female case is:201710103417.4.The present invention relates to a kind of industry manufactures
Hair, more specifically to a kind of method that the pin for power chip realizes processing operation.
Background technology
Due to the compact structure of power chip, and pin length is longer so as to the automation difficult processing of power chip
It spends larger.
All it is bending and the shearing work realized by manual work to pin on power chip now.The not only amount of labour
Greatly, and machining accuracy cannot ensure.
Invention content
The object of the present invention is to provide a kind of flexible manufacturing assembly lines of chip pin to draw for realizing power chip
The full-automatic bending and shearing of foot realize that unmanned operation, work efficiency is high, formed precision is high;Chip pin of the present invention it is soft
Property manufacture assembly line by feeding machanism by power chip by orbit transports to step feeder, by bending mechanism and cutter
Structure is respectively completed the bending and shearing of power chip pin.
A kind of flexible manufacturing assembly line of chip pin, including:Workbench, the feeding machanism for providing power chip,
The bending mechanism of bending is realized to the pin of the power chip, realizes the cutting mechanism of shearing to the pin, to the work(
Rate chip realizes that the step feeder carried, the feeding machanism are fixed on the workbench, the track of the feeding machanism
It is connected to the step feeder, the side of the step feeder is provided with the bending mechanism and cutting mechanism.
Preferably, feeding machanism includes:Feed collet, pusher cylinder, push rod, track, dispenser, power chip, feed collet seat, material
Folder lid, the dispenser are fixed on the workbench, the feed collet seat, feed collet lid, institute are fixed on the turntable of the dispenser
It states feed collet and is fixed on the feed collet seat, feed collet lid;Pusher cylinder, the work of the pusher cylinder are provided in the middle part of the dispenser
The end of stopper rod is fixed with push rod, and the track is fixed on the shell of the dispenser, where the push rod towards the track
Direction, be provided with the shoving hole to match with the push rod on the feed collet seat.
Preferably, the quantity of the feed collet is eight.
Preferably, the step feeder includes:Feeding cylinder, feeding sliding block, feeding guide, pawl, spring, hinge
Chain, material carrier platform, the feeding guide are fixed on the workbench, and the feeding sliding block is movably connected on the feeding guide;Institute
State feeding sliding block one end be fixed on the feeding cylinder piston rod end, the cylinder block of the feeding cylinder is fixed on institute
State workbench;The pawl is connected to the feeding sliding block by the articulate, in the pawl and the feeding sliding block
Between be provided with the spring;The top of the material carrier platform is provided with cover board, the power chip be positioned over the material carrier platform and
Between cover board.
Preferably, it is provided on the step feeder:Stock station, bending station, shearing station, discharging station,
The quantity of the pawl is four.
Preferably, the spring is in pressured state.
Preferably, the bending mechanism includes:No.1 cylinder, upper die and lower die, No.1 holder, the work of the No.1 cylinder
The end of stopper rod is fixed on the upper mold, and the cylinder block of the No.1 cylinder is fixed on the No.1 holder, the upper mold activity
It is connected to the No.1 holder;The lower die is located at the lower part of the upper mold and is fixed on the No.1 holder.
Preferably, the cutting mechanism includes:No. two cylinders, No. two holders, upright guide rail, upper sliding block, cutter, preload
The cylinder block of block, supporting plate, preloading spring, No. two cylinders is fixed on No. two holders, and the upright guide rail is arranged vertically
In No. two holders, the upper sliding block is movably connected on the upright guide rail, the end of the piston rod of No. two cylinders
It is fixed on the upper sliding block;The cutter is fixed on the upper sliding block, and the preload block is movably connected on the upper downslide
Block is provided with the preloading spring between the preload block and the upper sliding block;It is arranged in the lower part of the upper sliding block
There are the supporting plate, the supporting plate to be fixed on No. two holders.
It is compared with traditional technology, the flexible manufacturing assembly line of chip pin of the present invention has following positive effect and beneficial to effect
Fruit:
The flexible manufacturing assembly line of chip pin of the present invention realizes the Automatic-feeding of the power chip, the power chip
After being delivered to the step feeder, bending is realized to the pin by the bending mechanism, then by the cutting mechanism
The pin is realized and is sheared, finally exports the power chip machined, realize to the pin it is full-automatic, nobody
Change bending and shearing, work efficiency is high, high precision machining.
The quantity of the feed collet is eight, and the power chip is prefilled with all feed collets.The feed collet passes through
The feed collet seat and feed collet lid are fixed on the turntable.The turntable is rotated under the driving of the dispenser, is turned every time
Dynamic angle is 45 degree of angles.It is at any time, total that there are one the feed collets and the track to match.The pusher cylinder
The end of piston rod be fixed with push rod, the direction where the push rod towards the track, be provided on the feed collet seat and
The shoving hole that the push rod matches.The cylinder block of the pusher cylinder is fixed on the shell.
The piston rod of the pusher cylinder stretches out, and after the push rod enters the shoving hole, pushes positioned at the feed collet
The power chip of lowest part enters in the track, and the power chip slides to the stepping feeder along the track
The stock station of structure.
Start, the piston rod of the feeding cylinder is in retracted mode.The pawl is under the thrust of the spring
And it is affixed on the feeding sliding block.Then the piston rod of the feeding cylinder stretches out, and the pawl pushes the power chip feeding
A distance makes the power chip be moved to the bending station from the stock station.
Then, the piston rod of the feeding cylinder is retracted, and the pawl touches the power core during retracting
The spring is compressed after piece so that the pawl can return to original position.It is described standby to make the pawl correspond respectively to
Expect station, bending station, shearing station, discharging station.And there are one the power chips to enter the stock station.
Then, the bending mechanism realizes bending operation to the pin.Then, the piston rod of the feeding cylinder is stretched
Go out, makes the pawl that the power chip be pushed to feed a distance.Make the power core for being in the bending station originally
Piece reaches the shearing station, makes to reach the bending station in the power chip of the stock station originally.Then,
The piston rod of the feeding cylinder is retracted, and the pawl returns to original position.
Then, the cutting mechanism realizes shearing work to the pin.Then, the piston rod of the feeding cylinder is stretched
Go out, makes the pawl that the power chip be pushed to feed a distance.Make the power core originally in the shearing station
Piece reaches the discharging station, makes the power chip arrival shearing station in the bending station originally, makes original
This described power chip in the stock station reaches the bending station.Then, the piston rod contracting of the feeding cylinder
It returns, the pawl returns to original position.
Again and again, the feeding cylinder constantly stretches out, retracts, realize to the continuous bending of the pin, shearing,
Output.
The course of work of the bending mechanism is described below.The power chip is located at the bending station, the pin
Between the upper die and lower die.The end of the piston rod of the No.1 cylinder is fixed on the upper mold, the upper mold activity
It is connected to the No.1 holder, the piston rod of the No.1 cylinder, which stretches out, drives the upper mold to be transported to the lower die direction
Dynamic, the upper die and lower die close up, and realize the crimp to the pin.
The course of work of the cutting mechanism is described below.The power chip is located at the shearing station, the pin
Between the cutter and supporting plate.The cylinder block of No. two cylinders is fixed on No. two holders, and the upright guide rail is perpendicular
No. two holders are directly arranged in, the upper sliding block is movably connected on the upright guide rail, the piston rod of No. two cylinders
End be fixed on the upper sliding block, the piston rod of No. two cylinders stretches out, and the preload block and cutter are to the pin
Direction moves.Since the preload block first touches the pin than the cutter, the preload block is in the preloading spring
Under thrust, the preload block and supporting plate realization are fixedly clamped to the pin.Then, the cutter continues fortune downwards
Dynamic, the downward impact force of the cutter realizes the shearing work to the pin.
Description of the drawings
Fig. 1,2 be chip pin of the present invention flexible manufacturing assembly line structural schematic diagram;
Fig. 3,4 be chip pin of the present invention flexible manufacturing assembly line feeding machanism structural schematic diagram;
Fig. 5,6 be chip pin of the present invention flexible manufacturing assembly line step feeder structural schematic diagram.
Fig. 7 is the structural schematic diagram of the bending mechanism of the flexible manufacturing assembly line of chip pin of the present invention;
Fig. 8,9,10 are the structural schematic diagrams of the cutting mechanism of the flexible manufacturing assembly line of chip pin of the present invention.
1 workbench, 2 feeding machanisms, 3 bending mechanisms, 4 cutting mechanisms, 5 step feeders, 6 feed collets, 7 push away
Expect cylinder, 8 push rods, 9 tracks, 10 dispensers, 11 power chips, 12 feed collet seats, 13 feed collet lids, 14 shoving holes, 15
Feeding cylinder, 16 feeding sliding blocks, 17 feeding guides, 18 pawls, 19 springs, 20 hinges, 21 material carrier platforms, 22 stock works
Position, 23 bending stations, 24 shearing stations, 25 discharging stations, 26 No.1 cylinders, 27 upper molds, 28 lower dies, 29 pins, 30
No. two cylinders, 31 No. two holders, 32 upright guide rails, sliding block on 33,34 cutters, 35 pre-tighten blocks, 36 supporting plates, 37 pre-
Tight spring.
Specific implementation mode
The present invention is described in further detail below in conjunction with attached drawing, but does not constitute any limitation of the invention,
Similar element numbers represent similar element in attached drawing.As described above, the present invention provides a kind of flexibility systems of chip pin
Make assembly line, for realizing the full-automatic bending and shearing of power chip pin, realize unmanned operation, work efficiency is high, at
Type precision is high;Power chip is passed through orbit transports to stepping by the flexible manufacturing assembly line of chip pin of the present invention by feeding machanism
Feed mechanism is respectively completed the bending and shearing of power chip pin by bending mechanism and cutting mechanism.
Fig. 1,2 be chip pin of the present invention flexible manufacturing assembly line structural schematic diagram, Fig. 3,4 are that chip of the present invention draws
The structural schematic diagram of the feeding machanism of the flexible manufacturing assembly line of foot, Fig. 5,6 be chip pin of the present invention flexible manufacturing flowing water
The structural schematic diagram of the step feeder of line, Fig. 7 are the bending mechanisms of the flexible manufacturing assembly line of chip pin of the present invention
Structural schematic diagram, Fig. 8,9,10 are the structural schematic diagrams of the cutting mechanism of the flexible manufacturing assembly line of chip pin of the present invention.
The flexible manufacturing assembly line of chip pin of the present invention, including:Workbench 1, the feed for providing power chip 11
Mechanism 2, the shearing that the bending mechanism 3 of bending is realized to the pin 29 of the power chip 11, realizes shearing to the pin 29
Mechanism 4 realizes that the step feeder 5 carried, the feeding machanism 2 are fixed on the workbench 1 to the power chip 11,
The track 9 of the feeding machanism 2 is connected to the step feeder 5, and the side of the step feeder 5 is provided with described
Bending mechanism 3 and cutting mechanism 4.
More specifically, feeding machanism 2 includes:6 feed collets, pusher cylinder 7, push rod 8, track 9, dispenser 10, power chip
11, feed collet seat 12, feed collet lid 13, the dispenser 10 are fixed on the workbench 1, are connected on the turntable 39 of the dispenser 10
There are the feed collet seat 12, feed collet lid 13, the feed collet 6 to be fixed on the feed collet seat 12, feed collet lid 13;In the dispenser 10
Portion is provided with pusher cylinder 7, and the end of the piston rod of the pusher cylinder 7 is fixed with push rod 8, and the track 9 is fixed on described
The shell 38 of dispenser 10, the push rod 8 towards the direction where the track 9, be provided on the feed collet seat 12 with it is described
The shoving hole 14 that push rod 8 matches.
More specifically, the quantity of the feed collet 6 is eight.
More specifically, the step feeder 5 includes:Feeding cylinder 15, feeding sliding block 16, feeding guide 17, pawl
18, spring 19, hinge 20, material carrier platform 21, the feeding guide 17 are fixed on the workbench 1,16 activity of the feeding sliding block
It is connected to the feeding guide 17;One end of the feeding sliding block 16 is fixed on the end of the piston rod of the feeding cylinder 15,
The cylinder block of the feeding cylinder 15 is fixed on the workbench 1;The pawl 18 is movably connected on institute by the hinge 20
Feeding sliding block 16 is stated, the spring 19 is provided between the pawl 18 and the feeding sliding block 16;The material carrier platform 21
Top is provided with cover board 40, and the power chip 11 is positioned between the material carrier platform 21 and cover board 40.
More specifically, being provided on the step feeder 5:Stock up station 22, bending station 23, shearing station 24,
Discharge station 25, and the quantity of the pawl 18 is four.
More specifically, the spring 19 is in pressured state.
More specifically, the bending mechanism 3 includes:No.1 cylinder 26, upper mold 27, lower die 28, No.1 holder 41, described one
The end of the piston rod of number cylinder 26 is fixed on the upper mold 27, and the cylinder block of the No.1 cylinder 26 is fixed on the No.1 branch
Frame 41, the upper mold 27 are movably connected on the No.1 holder 41;The lower die 28 is located at the lower part of the upper mold 27 and is connected
In the No.1 holder 41.
More specifically, the cutting mechanism 4 includes:No. two cylinders 30, No. two holders 31, upright guide rail 32, upper sliding blocks
33, cutter 34, preload block 35, supporting plate 36, preloading spring 37, the cylinder block of No. two cylinders 30 are fixed on No. two holders
31, the upright guide rail 32 is vertically disposed to No. two holders 31, and the upper sliding block 33 is movably connected on described leads vertically
The end of rail 32, the piston rod of No. two cylinders 30 is fixed on the upper sliding block 33;The cutter 34 is fixed on described
Sliding block 33, the preload block 35 are movably connected on the upper sliding block 33, in the preload block 35 and the upper sliding block 33
Between be provided with the preloading spring 37;The lower part of the upper sliding block 33 is provided with the supporting plate 36, the supporting plate 36 is solid
It is connected in No. two holders 31.
Below in conjunction with Fig. 1 to 10, further describe the flexible manufacturing assembly line of chip pin of the present invention operation principle and
The course of work:
The flexible manufacturing assembly line of chip pin of the present invention realizes the Automatic-feeding of the power chip 11, the power core
After piece 11 is delivered to the step feeder 5, bending is realized to the pin 29 by the bending mechanism 3, then by described
Cutting mechanism 4 is realized the pin 29 and is sheared, and the power chip machined is finally exported, and realizes to the pin 29
Full-automatic, unmanned bending and shearing, work efficiency is high, high precision machining.
The quantity of the feed collet 6 is eight, and the power chip 11 is prefilled with all feed collets 6.The feed collet 6
It is fixed on the turntable 39 by the feed collet seat 12 and feed collet lid 13.The turntable 39 under the driving of the dispenser 10 into
Row rotation, the angle rotated every time are 45 degree of angles.It is at any time, total that there are one 9 phases of the feed collet 6 and the track
Match.The end of the piston rod of the pusher cylinder 7 is fixed with push rod 8, the direction where the push rod 8 towards the track 9, institute
State the shoving hole 14 for being provided on feed collet seat 12 and matching with the push rod 8.The cylinder block of the pusher cylinder 7 is fixed on described
Shell 38.
The piston rod of the pusher cylinder 7 stretches out, and after the push rod 8 enters the shoving hole 14, pushes and is located at the material
The power chip 11 of the lowest part of folder 6 enters in the track 9, and the power chip 11 slides to institute along the track 9
State the stock station 22 of step feeder 5.
Start, the piston rod of the feeding cylinder 15 is in retracted mode.Thrust of the pawl 18 in the spring 19
Effect is lower and is affixed on the feeding sliding block 16.Then the piston rod of the feeding cylinder 15 stretches out, and the pawl 18 pushes described
Power chip 11 feeds a distance, and the power chip 11 is made to be moved to the bending station 23 from the stock station 22.
Then, the piston rod of the feeding cylinder 15 is retracted, and the pawl 18 touches the work(during retracting
The spring 19 is compressed after rate chip 11 so that the pawl 18 can return to original position.To make the pawl 18 distinguish
Corresponding to the stock station 22, bending station 23, shearing station 24, discharging station 25.And there are one the power cores
Piece 11 enters the stock station 22.
Then, the bending mechanism 3 realizes bending operation to the pin 29.Then, the piston of the feeding cylinder 15
Bar stretches out, and makes the pawl 18 that the power chip 11 be pushed to feed a distance.Make to be in the bending station 23 originally
The power chip 11 reaches the shearing station 24, makes to reach in the power chip 11 of the stock station 22 originally
The bending station 23.Then, the piston rod of the feeding cylinder 15 is retracted, and the pawl 18 returns to original position.
Then, the cutting mechanism 4 realizes shearing work to the pin 29.Then, the piston of the feeding cylinder 15
Bar stretches out, and makes the pawl 18 that the power chip 11 be pushed to feed a distance.Make originally in the shearing station 24
The power chip 11 reaches the discharging station 25, makes the arrival of the power chip 11 in the bending station 23 originally
The shearing station 24 makes to reach the bending station 23 in the power chip 11 of the stock station 22 originally.It connects
It, the piston rod of the feeding cylinder 15 is retracted, and the pawl 18 returns to original position.
Again and again, the feeding cylinder 15 constantly stretches out, retracts, realize to the continuous bending of the pin 29,
Shearing, output.
The course of work of the bending mechanism 3 is described below.The power chip 11 is located at the bending station 23, described
Pin 29 is between the upper mold 27 and lower die 28.The end of the piston rod of the No.1 cylinder 26 is fixed on the upper mold
27, the upper mold 27 is movably connected on the No.1 holder 41, and the piston rod of the No.1 cylinder 26, which stretches out, drives the upper mold
27 move to 28 direction of the lower die, and the upper mold 27 and lower die 28 are closed up, and realize the crimp to the pin 29.
The course of work of the cutting mechanism 4 is described below.The power chip 11 is located at the shearing station 24, described
Pin 29 is between the cutter 34 and supporting plate 36.The cylinder block of No. two cylinders 30 is fixed on No. two holders 31,
The upright guide rail 32 is vertically disposed to No. two holders 31, and the upper sliding block 33 is movably connected on the upright guide rail
32, the end of the piston rod of No. two cylinders 30 is fixed on the upper sliding block 33, and the piston rod of No. two cylinders 30 is stretched
Go out, the preload block 35 and cutter 34 are moved to the pin direction.Since the preload block 35 is first contacted than the cutter 34
To the pin 29, for the preload block 35 under the thrust of the preloading spring 37, the preload block 35 and supporting plate 36 are real
Now being fixedly clamped to the pin 29.Then, the cutter 34 continues to move downward, and the downward impact force of the cutter 34 is real
The shearing work to the pin 29 is showed.
Finally it is pointed out that above example be only chip pin of the present invention flexible manufacturing assembly line it is more representative
Example.It is clear that the invention is not restricted to above-described embodiment, acceptable there are many deformations.It is every according to the technical essence of the invention
To any simple modification, equivalent change and modification made by above example, it is considered as belonging to the scope of protection of the present invention.