CN201913167U - Automatic LED bending cutting machine - Google Patents
Automatic LED bending cutting machine Download PDFInfo
- Publication number
- CN201913167U CN201913167U CN2010206502206U CN201020650220U CN201913167U CN 201913167 U CN201913167 U CN 201913167U CN 2010206502206 U CN2010206502206 U CN 2010206502206U CN 201020650220 U CN201020650220 U CN 201020650220U CN 201913167 U CN201913167 U CN 201913167U
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Abstract
The utility model discloses an automatic LED (light emitting diode) bending cutting machine which comprises a bottom plate, wherein, a bracket is arranged on the bottom plate; a downward pushing cylinder is fixed on the bracket; a bending mechanism and a component fixing mechanism are arranged at the end part of the downward pushing cylinder; an LED holding groove is fixed at the front part of the bracket, and a shearing cylinder is fixed at the rear part of the bracket; a positioning seat and an LED jointing groove are arranged on the LED holding groove; and a negative pressure adsorption device is arranged on the positioning seat. In the automatic LED bending cutting machine, the bending mechanism and the component fixing mechanism are arranged at the end part of the downward pushing cylinder rather than shearing and bending LED pins manually, so that the operation efficiency is improved, and the product quality is ensured.
Description
Technical field
The utility model relates to a kind of LED automatic cutting equipment, relates in particular to the automatic bending cutting machine of a kind of LED.
Background technology
In the complete machine production process, the bending of LED pin and cutting are procedures of outbalance in the production process, and these product need just to can be used for producing through shearing and bending to predetermined angular.Particularly bending, if use artificial treatment LED, not only the operating time can significantly increase, and also can make the quality of portion's product produce deviation.Therefore, improve operating efficiency, guarantee product quality, guarantee product percent of pass, be necessary to provide LED automatic bending cutting machine, assurance portion product quality in order to the operation that realizes semi-automation, substitutes manually-operated, saves human cost.
Summary of the invention
Technical problem to be solved in the utility model provides the automatic bending cutting machine of a kind of LED, substitutes manually-operated, improves operating efficiency, guarantees product quality.
The utility model is to solve the problems of the technologies described above the technical scheme that adopts to provide the automatic bending cutting machine of a kind of LED, comprise base plate, described base plate is provided with support, is fixed with down air cylinder on the described support, wherein, the described cylinder end that presses down is provided with bending mechanism and fixed part product mechanism; Described support the place ahead is fixed with the LED standing groove, and the rear is fixed with the shearing cylinder; Described LED standing groove is provided with the groove of positioning seat and applying LED, and described positioning seat is provided with the negative-pressure adsorption device.
The automatic bending cutting machine of above-mentioned LED, wherein, described bending mechanism and fixed part product mechanism are interconnected with spring, and described fixed part product mechanism links to each other with following air cylinder by spring.
The automatic bending cutting machine of above-mentioned LED, wherein, the automatic bending cutting machine of described LED dead ahead is provided with safety protection gate.
The utility model contrast prior art has following beneficial effect: the automatic bending cutting machine of the LED that the utility model provides, by bending mechanism and fixed part product mechanism be set substitute artificial the shearing and bending LED pin pressing down the cylinder end, improve operating efficiency, guarantee product quality.
Description of drawings
Fig. 1 is the automatic bending cutting machine structure of a utility model LED schematic diagram;
Fig. 2 is the PLC control schematic diagram of the automatic bending cutting machine of the utility model LED.
Among the figure:
3 times air cylinders of 1 base plate, 2 supports
4 bending mechanisms, 5 fixed part product mechanisms 6 shear cylinder
7 LED standing grooves, 8 positioning seats, 9 negative-pressure adsorption devices
10 grooves, 11 safety protection gates
20 PLC, 22 first switches, 22 second switches
23 lower piezoelectric magnet valves 24 are sheared magnetic valve 25 negative pressure magnetic valves
The specific embodiment
The utility model will be further described below in conjunction with drawings and Examples.
Fig. 1 is the automatic bending cutting machine structure of a utility model LED schematic diagram.
See also Fig. 1, the automatic bending cutting machine of the LED that the utility model provides comprises base plate 1, and described base plate 1 is provided with support 2, is fixed with down air cylinder 3 on the described support 2, and wherein, described air cylinder 3 ends down are provided with bending mechanism 4 and fixed part product mechanism 5; Described support 2 the place aheads are fixed with LED standing groove 7, and the rear is fixed with shears cylinder 6; Described LED standing groove 7 is provided with the groove 10 of positioning seat 8 and applying LED, and described positioning seat 8 is provided with negative-pressure adsorption device 9.Bending mechanism 4 links to each other with following air cylinder 3, fixed part product mechanism 5 tops are connected with spring, spring links to each other with following air cylinder 3 again, following air cylinder 3 presses down in execution and drives fixed part product mechanism 5 and bending mechanism 4 simultaneously, fixed part product mechanism 5 at first contacts with portion product, make portion's product fixing in advance by the spring contraction, bending mechanism 4 continues to press down after spring produces displacement, makes the LED pin by bending.Bending mechanism 4 can adopt realizations such as existing bending bar, bending guide rail or folded block, and fixed part product mechanism 5 can adopt the existing mechanical holder to realize, is not described in detail in this.
The automatic bending cutting machine of above-mentioned LED, bending mechanism 4 and fixed part product mechanism 5 usefulness springs interconnected (60 jin of spring reference values), can reach to press down and reach 60 jin (portion's product are fixing), begin to carry out bending again, it is same can reaching each fixing power like this, and can not cause damage to portion's product.
The automatic bending cutting machine of above-mentioned LED, can shear simultaneously 5 portion's product simultaneously, shearing force there is very big requirement, shears the cylinder 6 elite cylinders of selecting cylinder diameter 63 and use, in order to satisfy the requirement of shearing force, on the other hand, also, carry out the processing at 87 ° of angles, carry out the processing at 85 ° of angles in the side in the front of cutter to carrying out specially treated in order to the cutter of shearing, more the thickening processing is widened in tool setting, makes cutter more durable.
The automatic bending cutting machine of above-mentioned LED, owing to be equipped with positioning seat 8 on the LED standing groove 7, positioning seat 8 is provided with negative-pressure adsorption device 9, can carry out the position adjustment to LED, the groove 10 of design applying LED on the LED standing groove, when LED is placed in the groove, do not have deviation, LED standing groove Front-end Design has an angle, in order to reach needed angle after the bending, the resilience of opposing angle, the bending angle calculation is as follows:
In the formula
---the angle rebound value (°)
R---curved radius radius (mm)
T---material thickness (mm)
When r/t＜5, the numerical value change of bending radius is little, only considers the resilience of angle;
As r/t〉5 the time, because of r/1 is bigger, resilience numerical value is also big, and this moment, not only angle had resilience, and bending radius also has bigger variation, and punch ratius and angle, flexural center can be calculated by the pure plastic bending condition.
The automatic bending cutting machine of above-mentioned LED also is provided with safety protection gate in the equipment dead ahead, and safety door is to be controlled by the safety door switch; when equipment moves, can't open safety door, only when equipment is failure to actuate; the safety door switch just can be inoperative, reaches safe class IP67.
In the process of LED being cut the also processing of bending, place 5 LED simultaneously in groove, carry out first bending, again Qie Ge processing.
The utility model also adopts the drawer (clean environment UP) of inserting rubbish, and portion's product are the little design of the portion's product holder after the cutting automatically, makes equipment more level off to hommization.
Fig. 2 is the PLC control schematic diagram of the automatic bending cutting machine of the utility model LED.
Please continue referring to Fig. 2, the automatic bending cutting machine of the LED that the utility model provides, following air cylinder 3 are sheared cylinder 6 by shearing magnetic valve 24 controls by 23 controls of lower piezoelectric magnet valve, and negative-pressure adsorption device 9 is by 25 controls of negative pressure magnetic valve.First switch and second switch are pressed simultaneously and are controlled lower piezoelectric magnet valve 23, shear magnetic valve 24, and negative pressure magnetic valve 25 is according to certain sequential startup work.
In sum, the automatic bending cutting machine of the LED that the utility model provides has following advantage: 1) control is convenient, operates simple and easy; 2) unit_runtime of station shortens (400/H → 650/H), solve the streamline bottleneck problem significantly; 3) cutting accuracy UP and technological quality UP(＜0.1 ﹪ fraction defective).The automatic bending cutting machine of the LED that the utility model provides substitutes manually-operated in order to the operation that realizes semi-automation, and saves human cost, makes production efficiency improve 70%.
Though the utility model discloses as above with preferred embodiment; right its is not in order to limit the utility model; any those skilled in the art; in not breaking away from spirit and scope of the present utility model; when doing a little modification and perfect, therefore protection domain of the present utility model is worked as with being as the criterion that claims were defined.
Claims (3)
1. automatic bending cutting machine of LED, comprise base plate (1), described base plate (1) is provided with support (2), is fixed with down air cylinder (3) on the described support (2), it is characterized in that described air cylinder (3) end down is provided with bending mechanism (4) and fixed part product mechanism (5); Described support (2) the place ahead is fixed with LED standing groove (7), and the rear is fixed with shears cylinder (6); Described LED standing groove (7) is provided with the groove (10) of positioning seat (8) and applying LED, and described positioning seat (8) is provided with negative-pressure adsorption device (9).
2. the automatic bending cutting machine of LED as claimed in claim 1 is characterized in that, described bending mechanism (4) and fixed part product mechanism (5) are interconnected with spring, and described fixed part product mechanisms (5) link to each other with following air cylinder (3) by spring.
3. the automatic bending cutting machine of LED as claimed in claim 1 or 2 is characterized in that, the automatic bending cutting machine of described LED dead ahead is provided with safety protection gate (11).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010206502206U CN201913167U (en) | 2010-12-09 | 2010-12-09 | Automatic LED bending cutting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010206502206U CN201913167U (en) | 2010-12-09 | 2010-12-09 | Automatic LED bending cutting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201913167U true CN201913167U (en) | 2011-08-03 |
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ID=44412983
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010206502206U Expired - Fee Related CN201913167U (en) | 2010-12-09 | 2010-12-09 | Automatic LED bending cutting machine |
Country Status (1)
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| CN (1) | CN201913167U (en) |
Cited By (27)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102909291A (en) * | 2012-10-19 | 2013-02-06 | 李新堂 | Lamp filament pressing-shearing device for energy-saving lamp with untwisted lamp filament |
| CN103357789A (en) * | 2013-07-29 | 2013-10-23 | 杨建平 | Automatic electronic component machining device |
| CN103611851A (en) * | 2013-11-22 | 2014-03-05 | 大连冠石科技有限公司 | Shaping device applicable to bridge rectifiers |
| CN103639328A (en) * | 2013-12-17 | 2014-03-19 | 昌辉精密模具（黄山）有限公司 | Diode bending mold |
| CN103658451A (en) * | 2013-11-22 | 2014-03-26 | 大连日佳电子有限公司 | LED trimming device |
| CN103934383A (en) * | 2013-04-28 | 2014-07-23 | 广州奥迪通用照明有限公司 | Wire bending mechanism |
| CN104028680A (en) * | 2014-06-12 | 2014-09-10 | 苏州乔岳软件有限公司 | Cutting bending mechanism |
| CN104174785A (en) * | 2014-09-07 | 2014-12-03 | 资兴市弘电电子科技有限公司 | Inductance coil pin bending machine |
| CN104190817A (en) * | 2014-09-02 | 2014-12-10 | 中江县凯讯电子有限公司 | Network transformer pin bending device |
| CN104190818A (en) * | 2014-09-02 | 2014-12-10 | 中江县凯讯电子有限公司 | Mechanism for bending pin width and enabling bending amount to be controlled conveniently |
| CN104190820A (en) * | 2014-09-02 | 2014-12-10 | 中江县凯讯电子有限公司 | Network transformer pin bending mechanism facilitating control of deformation |
| CN104190816A (en) * | 2014-09-02 | 2014-12-10 | 中江县凯讯电子有限公司 | Pin bending mechanism allowing bending degree to be controlled conveniently |
| CN104209428A (en) * | 2014-09-02 | 2014-12-17 | 中江县凯讯电子有限公司 | Pin bending device suitable for expanding or narrowing width between pins |
| CN104384396A (en) * | 2014-10-21 | 2015-03-04 | 苏州合欣美电子科技有限公司 | LED (light emitting diode) tube pin shearing device for plug-in LED lamp strip plate |
| CN104550558A (en) * | 2015-01-23 | 2015-04-29 | 资兴市弘电电子科技有限公司 | Pin bending machine for inductance coil |
| CN105149416A (en) * | 2015-09-30 | 2015-12-16 | 苏州索力旺新能源科技有限公司 | Small-size cutting mechanism for conducting plate connecting strip |
| CN105170838A (en) * | 2015-09-18 | 2015-12-23 | 安徽中智光源科技有限公司 | Two-stage bending type LED pin bending machine |
| CN105428165A (en) * | 2014-09-22 | 2016-03-23 | 汉达精密电子(昆山)有限公司 | Fuse shaping and cutting structure |
| CN105537455A (en) * | 2016-01-21 | 2016-05-04 | 天津市中环三峰电子有限公司 | Cutting and shaping device for pins of tubular capacitor |
| CN106001320A (en) * | 2016-08-04 | 2016-10-12 | 汪锐 | LED pin cutting and bending device |
| CN106826245A (en) * | 2017-02-24 | 2017-06-13 | 温州市科泓机器人科技有限公司 | The full-automatic processing equipment of chip pin |
| CN107262628A (en) * | 2017-06-02 | 2017-10-20 | 东莞市嘉龙海杰电子科技有限公司 | Semi-automatic presser feet machine |
| CN107768485A (en) * | 2016-08-18 | 2018-03-06 | 天正国际精密机械股份有限公司 | The cutting mechanism of solar energy LED |
| CN108115059A (en) * | 2017-12-21 | 2018-06-05 | 董桂芳 | A kind of LED pins cutting and bending device and cutting and bending method |
| CN109807259A (en) * | 2019-01-24 | 2019-05-28 | 江门市江海区凯辉光电器材厂有限公司 | A kind of straight cutting LED automatic bending machine |
| CN111001730A (en) * | 2019-12-27 | 2020-04-14 | 成都迪锐创橙科技有限公司 | Take buffer's LED lamp pearl pin to bend and use upper portion punching press mechanism |
| CN112238196A (en) * | 2019-07-19 | 2021-01-19 | 苏州光越微纳科技有限公司 | Bending die for electronic element |
-
2010
- 2010-12-09 CN CN2010206502206U patent/CN201913167U/en not_active Expired - Fee Related
Cited By (41)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102909291A (en) * | 2012-10-19 | 2013-02-06 | 李新堂 | Lamp filament pressing-shearing device for energy-saving lamp with untwisted lamp filament |
| CN103934383A (en) * | 2013-04-28 | 2014-07-23 | 广州奥迪通用照明有限公司 | Wire bending mechanism |
| CN103357789A (en) * | 2013-07-29 | 2013-10-23 | 杨建平 | Automatic electronic component machining device |
| CN103357789B (en) * | 2013-07-29 | 2016-03-16 | 杨建平 | Electronic component automatic processing device |
| CN103611851A (en) * | 2013-11-22 | 2014-03-05 | 大连冠石科技有限公司 | Shaping device applicable to bridge rectifiers |
| CN103658451A (en) * | 2013-11-22 | 2014-03-26 | 大连日佳电子有限公司 | LED trimming device |
| CN103611851B (en) * | 2013-11-22 | 2016-01-20 | 大连日佳电子有限公司 | Be applicable to the apparatus for shaping of rectifier bridge stack |
| CN103639328A (en) * | 2013-12-17 | 2014-03-19 | 昌辉精密模具（黄山）有限公司 | Diode bending mold |
| CN103639328B (en) * | 2013-12-17 | 2016-01-13 | 昌辉精密模具（黄山）有限公司 | A kind of diode bending mould |
| CN104028680A (en) * | 2014-06-12 | 2014-09-10 | 苏州乔岳软件有限公司 | Cutting bending mechanism |
| CN104190820A (en) * | 2014-09-02 | 2014-12-10 | 中江县凯讯电子有限公司 | Network transformer pin bending mechanism facilitating control of deformation |
| CN104190816B (en) * | 2014-09-02 | 2016-03-02 | 中江县凯讯电子有限公司 | Bending amount is convenient to the bending pins mechanism controlled |
| CN104209428A (en) * | 2014-09-02 | 2014-12-17 | 中江县凯讯电子有限公司 | Pin bending device suitable for expanding or narrowing width between pins |
| CN104190816A (en) * | 2014-09-02 | 2014-12-10 | 中江县凯讯电子有限公司 | Pin bending mechanism allowing bending degree to be controlled conveniently |
| CN104190818B (en) * | 2014-09-02 | 2016-03-02 | 中江县凯讯电子有限公司 | For pin widths bending and bending amount be convenient to control mechanism |
| CN104190820B (en) * | 2014-09-02 | 2016-03-02 | 中江县凯讯电子有限公司 | Be convenient to the network transformer bending pins mechanism of controlling distortion amount |
| CN104190818A (en) * | 2014-09-02 | 2014-12-10 | 中江县凯讯电子有限公司 | Mechanism for bending pin width and enabling bending amount to be controlled conveniently |
| CN104209428B (en) * | 2014-09-02 | 2016-01-13 | 中江县凯讯电子有限公司 | Be applicable to the device for bending pins expanding or reduce pin widths |
| CN104190817A (en) * | 2014-09-02 | 2014-12-10 | 中江县凯讯电子有限公司 | Network transformer pin bending device |
| CN104174785A (en) * | 2014-09-07 | 2014-12-03 | 资兴市弘电电子科技有限公司 | Inductance coil pin bending machine |
| CN104174785B (en) * | 2014-09-07 | 2015-12-02 | 资兴市弘电电子科技有限公司 | A kind of inductance coil pin bender |
| CN105428165A (en) * | 2014-09-22 | 2016-03-23 | 汉达精密电子(昆山)有限公司 | Fuse shaping and cutting structure |
| CN104384396A (en) * | 2014-10-21 | 2015-03-04 | 苏州合欣美电子科技有限公司 | LED (light emitting diode) tube pin shearing device for plug-in LED lamp strip plate |
| CN104384396B (en) * | 2014-10-21 | 2016-08-31 | 徐正源 | A kind of LED pipe foot shear of plug-in unit LED batten |
| CN104550558A (en) * | 2015-01-23 | 2015-04-29 | 资兴市弘电电子科技有限公司 | Pin bending machine for inductance coil |
| CN104550558B (en) * | 2015-01-23 | 2016-03-23 | 资兴市弘电电子科技有限公司 | A kind of inductance coil folding pin machine |
| CN105170838A (en) * | 2015-09-18 | 2015-12-23 | 安徽中智光源科技有限公司 | Two-stage bending type LED pin bending machine |
| CN105170838B (en) * | 2015-09-18 | 2017-08-22 | 安徽中智光源科技有限公司 | Two sections of folding type LED pin benders |
| CN105149416A (en) * | 2015-09-30 | 2015-12-16 | 苏州索力旺新能源科技有限公司 | Small-size cutting mechanism for conducting plate connecting strip |
| CN105537455A (en) * | 2016-01-21 | 2016-05-04 | 天津市中环三峰电子有限公司 | Cutting and shaping device for pins of tubular capacitor |
| CN106001320A (en) * | 2016-08-04 | 2016-10-12 | 汪锐 | LED pin cutting and bending device |
| CN107768485A (en) * | 2016-08-18 | 2018-03-06 | 天正国际精密机械股份有限公司 | The cutting mechanism of solar energy LED |
| CN107768485B (en) * | 2016-08-18 | 2019-07-30 | 天正国际精密机械股份有限公司 | The cutting mechanism of solar energy LED |
| CN106826245A (en) * | 2017-02-24 | 2017-06-13 | 温州市科泓机器人科技有限公司 | The full-automatic processing equipment of chip pin |
| CN106826245B (en) * | 2017-02-24 | 2019-01-11 | 徐州世锦机电科技有限公司 | The full-automatic processing of chip pin is equipped |
| CN107262628A (en) * | 2017-06-02 | 2017-10-20 | 东莞市嘉龙海杰电子科技有限公司 | Semi-automatic presser feet machine |
| CN108115059A (en) * | 2017-12-21 | 2018-06-05 | 董桂芳 | A kind of LED pins cutting and bending device and cutting and bending method |
| CN109807259A (en) * | 2019-01-24 | 2019-05-28 | 江门市江海区凯辉光电器材厂有限公司 | A kind of straight cutting LED automatic bending machine |
| CN109807259B (en) * | 2019-01-24 | 2024-10-15 | 江门市凯辉光电科技有限公司 | Automatic bender of direct-insert LED |
| CN112238196A (en) * | 2019-07-19 | 2021-01-19 | 苏州光越微纳科技有限公司 | Bending die for electronic element |
| CN111001730A (en) * | 2019-12-27 | 2020-04-14 | 成都迪锐创橙科技有限公司 | Take buffer's LED lamp pearl pin to bend and use upper portion punching press mechanism |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20110803 Termination date: 20141209 |
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| EXPY | Termination of patent right or utility model |