CN104174785B - A kind of inductance coil pin bender - Google Patents
A kind of inductance coil pin bender Download PDFInfo
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- CN104174785B CN104174785B CN201410451385.3A CN201410451385A CN104174785B CN 104174785 B CN104174785 B CN 104174785B CN 201410451385 A CN201410451385 A CN 201410451385A CN 104174785 B CN104174785 B CN 104174785B
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Abstract
The present invention relates to a kind of inductance coil pin bender; Comprise support (1), support column (2), inductance coil fixed block (4), upper pressure assembly, lower foldable component, side foldable component and control system; Inductance coil fixed block (4) is positioned on the support at support column (2) middle part; Open hole (5) in the middle of inductance coil fixed block (4), immediately below through hole (5), have the centralized positioning plug (7) driven by the first cylinder (6); The present invention rapidly by the bending of inductance coil pin, can reduce the labour intensity of workman, improves bending precision, decrease the damage of inductance coil, improve inductance coil utilization rate, and then improve productivity effect.
Description
Technical field
The present invention relates to a kind of pin apparatus for bending of electronic devices and components, particularly relate to a kind of inductance coil pin bender.
Background technology
The development of electronic technology, extensive use SMT surface mount or surface mounting technique, it is in order to be arranged on the surface of printed circuit board or the surface of other substrate without pin or short leg surface-assembled components and parts, require surface-assembled components and parts such as inductance coil class, need its pin bending before welding, in the prior art, that workman uses the manual bending of little nipper plier under most cases, such operation, the labour intensity of workman is large, and an order of classes or grades at school single operation work will complete pin bending before the welding of 2000 wiring boards.Along with the increase of work number of times, workman is more tired, work efficiency drop; In addition, bending length and angle are held voluntarily by operator, and product quality can be caused to differ, and inductance coil spoilage is high, reduce the qualification rate of product.Such as, bipod bending is inconsistent smooth, cannot fit on the surface of printed circuit board, and bending is crossed and caused welding rear board partial short-circuit at most, and bending is crossed and caused rosin joint at least.
In the prior art, also have and adopt mechanization inductance coil pin apparatus for bending, comprise inductance coil location and place mould, spacing briquetting, upper Bending punch, cutting drift and side Bending punch; This pin apparatus for bending every bending inductance coil needs manually to place mould from location to carry out form removal pickup operation, and operating efficiency is still not high.Form removal pickup undue force, also likely cause inductance coil bending to be out of shape and scrap, the qualification rate of product is still lower.
Similar technical scheme also has, on 06 05th, 2013, China utility model Authorization Notice No. CN202963310U discloses a kind of inductor wire pin apparatus for bending, comprise start button one, bending socket, indicator lamp, start button two, protective cover, wiring board locating hole, wiring board places tool, electric-control system, twin shaft promotes cylinder one, inductor wire righting cylinder, twin shaft promotes cylinder two, angled-lift splits and pinch roller, described wiring board is placed above tool and is provided with inductor wire righting cylinder, although this device can realize the bending of inductor wire pin, but inductor wire pin inserts bending in the circuit board, after each bending, need the position adjusting wiring board, be difficult to ensure uniformity owing to placing its sizes of problem such as reason, yields is also lower.
Summary of the invention
In order to overcome the defect existed in background technology, the technical problem that the present invention mainly solves is to provide a kind of inductance coil pin bender that a kind of bending efficiency is high, yields is high.
The technical solution adopted for the present invention to solve the technical problems is: a kind of inductance coil pin bender, comprises support, support column, inductance coil fixed block, upper pressure assembly, lower foldable component, side foldable component and control system; Inductance coil fixed block is positioned on the support in the middle part of support column; Open hole in the middle of inductance coil fixed block, have by the centralized positioning plug of the first air cylinder driven immediately below through hole; When the piston rod of the first cylinder be in stretch out state time, centralized positioning plug through above-mentioned through hole, and exposes one section at the upper surface of inductance coil fixed block, becomes the localization part of inductance coil fixed block; Described upper pressure assembly is made up of the second cylinder and pivoted arm depression bar, second cylinder is fixed on support column upper left side, pivoted arm depression bar mid point is fixed on one side of inductance coil fixed block by shaft fulcrum, pivoted arm depression bar one end is pressure head, another end connects the piston rod of the second cylinder, and when making the piston rod contraction state of the second cylinder, pressure head turns on the position that is in and is pressed in above inductance coil fixed block just; Described lower foldable component is made up of the 3rd cylinder, lower Bending punch and vertical guide rail; 3rd cylinder is fixed on support column top, the piston rod of the 3rd cylinder connects lower Bending punch, lower Bending punch moves up and down along vertical guide rail, and when Bending punch is in extreme lower position instantly, the edge of a knife of lower Bending punch is close to the right side of inductance coil fixed block; Described side foldable component comprise four-cylinder, horizontal guide rail, band section side Bending punch and cut off mold insert; Four-cylinder is fixed on support, cuts off mold insert and is arranged on the below of inductance coil fixed block, and cuts off mold insert otch and keep concordant with the right side of inductance coil fixed block; The side Bending punch of four-cylinder piston rod connecting band section, the side Bending punch that band is cut into slices can move back and forth along horizontal guide rail; And when four-cylinder piston rod be in stretch out state time, the side Bending punch of band section is close to and is cut off edge on mold insert, inserts from inductance coil fixed block and cutting off between mold insert space.
Described control system is the electromagnetic gas valve connected respectively with sequential control circuit in above-mentioned four cylinder gas circuits, and corresponding electromagnetic gas valve is switched on and off successively.
Compare with CN202963310U, innovative point of the present invention is:
Centralized positioning plug of the present invention is controlled separately by the first cylinder, centralized positioning plug rising location when loading inductance coil and bending, and after inductance coil bending pins completes, centralized positioning plug declines freely to take out material, does not need form removal pickup; The present invention rapidly by the bending of inductance coil pin, can reduce the labour intensity of workman, improves bending precision, decrease the damage of inductance coil, improve inductance coil utilization rate, and then improve productivity effect.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Fig. 2 is A portion enlarged diagram in Fig. 1.
Fig. 3 is side Bending punch and the inductance coil fixed block cooperation position figure of band of the present invention section.
Fig. 4 is that inductance coil is in step 1) schematic shapes.
Fig. 5 is that inductance coil is in step 3) complete after schematic shapes.
Fig. 6 is that inductance coil is in step 5) complete after schematic shapes.
Wherein: 1 support; 2 support columns; 3 inductance coils; 4 inductance coil fixed blocks; 5 through holes; 6 first cylinders; 7 centralized positioning plugs; 8 second cylinders; 9 pivoted arm depression bars; 10 the 3rd cylinders; 11 times Bending punches; 12 vertical guide rails; 13 four-cylinders; 14 horizontal guide rails; The side Bending punch of 15 band sections; 16 cut off mold insert.
Detailed description of the invention
In conjunction with the accompanying drawings, the present invention is further detailed explanation.Accompanying drawing is the schematic diagram simplified, and only basic structure of the present invention is described in a schematic way, therefore it only shows the formation relevant with the present invention.
Refer to Fig. 1, Fig. 2 and Fig. 3; A kind of inductance coil pin bender, comprises support 1, support column 2, inductance coil fixed block 4, upper pressure assembly, lower foldable component, side foldable component and control system; Inductance coil fixed block 4 is positioned on the support in the middle part of support column 2; Open hole 5 in the middle of inductance coil fixed block 4, immediately below through hole 5, have the centralized positioning plug 7 driven by the first cylinder 6; When the piston rod of the first cylinder be in stretch out state time, centralized positioning plug 7 through above-mentioned through hole 5, and exposes one section at the upper surface of inductance coil fixed block 4, becomes the localization part of inductance coil fixed block 4; Described upper pressure assembly is made up of the second cylinder 8 and pivoted arm depression bar 9, second cylinder 8 is fixed on support column 2 upper left side, pivoted arm depression bar 9 mid point is fixed on one side of inductance coil fixed block 4 by shaft fulcrum, pivoted arm depression bar 9 one end is pressure head, another end connects the piston rod of the second cylinder, and when making the piston rod contraction state of the second cylinder, pressure head turns on the position that is in and is pressed in above inductance coil fixed block 4 just; Described lower foldable component is made up of the 3rd cylinder 10, lower Bending punch 11 and vertical guide rail 12; 3rd cylinder 10 is fixed on support column 2 top, the piston rod of the 3rd cylinder connects lower Bending punch 11, lower Bending punch 11 moves up and down along vertical guide rail 12, and when Bending punch 11 is in extreme lower position instantly, the edge of a knife of lower Bending punch 11 is close to the right side of inductance coil fixed block 4; Described side foldable component comprises four-cylinder 13, horizontal guide rail 14, is with the side Bending punch 15 of section and cuts off mold insert 16; Four-cylinder 13 is fixed on support 1, cuts off mold insert 16 and is arranged on the below of inductance coil fixed block 4, and cuts off mold insert 16 otch and keep concordant with the right side of inductance coil fixed block 4; The side Bending punch 15 of the piston rod connecting band section of four-cylinder, the side Bending punch 15 that band is cut into slices can move back and forth along horizontal guide rail 14; And when the piston rod of four-cylinder be in stretch out state time, the side Bending punch 15 of band section is close to and is cut off edge on mold insert 16, inserts from inductance coil fixed block 4 and cutting off between mold insert 16 space.
Described control system is the electromagnetic gas valve connected respectively with sequential control circuit in above-mentioned four cylinder gas circuits, and corresponding electromagnetic gas valve is switched on and off successively.
Job step of the present invention is:
1) inductance coil 3 is placed to inductance coil fixed block 4, makes inductance coil 3 hollow sleeve on centralized positioning plug 7, keep feet on parallel lines in the direction of motion of the side Bending punch 15 of band section; Inductance coil 3 shape is now see Fig. 4;
2) the second cylinder 8 is ventilated action, and piston rod shrinks, and make pivoted arm depression bar 9 fulcrum around the shaft, pressure head is pressed on inductance coil 3, is fixed by inductance coil 3;
3) the 3rd cylinder 10 is ventilated action, and lower Bending punch 11 is descending along vertical guide rail 12, is down rolled over by inductance coil 3 two pin, then descends Bending punch 11 along horizontal reset on vertical guide rail 12; Inductance coil 3 shape is now see Fig. 5;
4) four-cylinder 13 is ventilated action, the side Bending punch 15 of piston rod band section is walked to inductance coil fixed block 4 direction, the otch of the side Bending punch 15 of band section first contacts inductance coil 3 times folding pins, is cutting off inductance coil 3 pin redundance sanction being gone along position of mold insert 16; Then the side Bending punch 15 with section continues to move ahead, promote inductance coil 3 times folding pin remainders to roll over inward, when being with the side Bending punch 15 of section to reach range, the side Bending punch 15 of band section is returned reset by the piston rod of four-cylinder, now, inductance coil 3 pin becomes bending state;
5) the first cylinder 6 is ventilated action, and centralized positioning plug 7 is down extracted out from inductance coil 3 hollow position, simultaneously the second cylinder 8 homing action, and inductance coil 3 loses location and pressure confines, manually freely takes out; Inductance coil 3 shape is now see Fig. 6.
Claims (2)
1. an inductance coil pin bender, comprises support (1), support column (2), inductance coil fixed block (4), upper pressure assembly, lower foldable component, side foldable component and control system; It is characterized in that: inductance coil fixed block (4) is positioned on the support at support column (2) middle part; Open hole (5) in the middle of inductance coil fixed block (4), immediately below through hole (5), have the centralized positioning plug (7) driven by the first cylinder (6); When the piston rod of the first cylinder be in stretch out state time, centralized positioning plug (7) through above-mentioned through hole (5), and exposes one section at the upper surface of inductance coil fixed block (4), becomes the localization part of inductance coil fixed block (4); Described upper pressure assembly is made up of the second cylinder (8) and pivoted arm depression bar (9), second cylinder (8) is fixed on support column (2) upper left side, pivoted arm depression bar (9) mid point is fixed on one side of inductance coil fixed block (4) by shaft fulcrum, pivoted arm depression bar (9) one end is pressure head, the other end connects the piston rod of the second cylinder, and when making the piston rod contraction state of the second cylinder, pressure head just turn to be in be pressed in inductance coil fixed block (4) top position on; Described lower foldable component is made up of the 3rd cylinder (10), lower Bending punch (11) and vertical guide rail (12); 3rd cylinder (10) is fixed on support column (2) top, the piston rod of the 3rd cylinder connects lower Bending punch (11), lower Bending punch (11) moves up and down along vertical guide rail (12), and when Bending punch (11) is in extreme lower position instantly, the edge of a knife of lower Bending punch (11) is close to the right side of inductance coil fixed block (4); Described side foldable component comprises four-cylinder (13), horizontal guide rail (14), is with the side Bending punch (15) of section and cuts off mold insert (16); Four-cylinder (13) is fixed on support (1), cuts off mold insert (16) and is arranged on the below of inductance coil fixed block (4), and cuts off mold insert (16) otch and keep concordant with the right side of inductance coil fixed block (4); The side Bending punch (15) of the piston rod connecting band section of four-cylinder, the side Bending punch (15) that band is cut into slices can move back and forth along horizontal guide rail (14); And when the piston rod of four-cylinder be in stretch out state time, the side Bending punch (15) of band section is close to and is cut off the upper edge of mold insert (16), inserts from the space between inductance coil fixed block (4) with cut-out mold insert (16).
2. a kind of inductance coil pin bender according to claim 1, is characterized in that: described control system is the electromagnetic gas valve connected respectively with sequential control circuit in above-mentioned four cylinder gas circuits, and corresponding electromagnetic gas valve is switched on or switched off successively.
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CN201410451385.3A CN104174785B (en) | 2014-09-07 | 2014-09-07 | A kind of inductance coil pin bender |
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CN107952908A (en) * | 2017-11-21 | 2018-04-24 | 杭州锐凯电子有限公司 | The semi-automatic shaping disconnecting device of inductance coil |
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CN201913167U (en) * | 2010-12-09 | 2011-08-03 | 上海索广电子有限公司 | Automatic LED bending cutting machine |
CN202963310U (en) * | 2012-12-20 | 2013-06-05 | 苏州杰思精工自动化设备有限公司 | Inductance wire pin bending device |
CN203109124U (en) * | 2013-04-01 | 2013-08-07 | 重庆市金籁电子科技有限公司 | Automatic foot cutting machine |
CN204171227U (en) * | 2014-09-07 | 2015-02-25 | 资兴市弘电电子科技有限公司 | A kind of inductance coil pin bender |
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Patent Citations (5)
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US4072036A (en) * | 1976-01-08 | 1978-02-07 | Fabro Marcello Del | Bending machine |
CN201913167U (en) * | 2010-12-09 | 2011-08-03 | 上海索广电子有限公司 | Automatic LED bending cutting machine |
CN202963310U (en) * | 2012-12-20 | 2013-06-05 | 苏州杰思精工自动化设备有限公司 | Inductance wire pin bending device |
CN203109124U (en) * | 2013-04-01 | 2013-08-07 | 重庆市金籁电子科技有限公司 | Automatic foot cutting machine |
CN204171227U (en) * | 2014-09-07 | 2015-02-25 | 资兴市弘电电子科技有限公司 | A kind of inductance coil pin bender |
Cited By (1)
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CN107952908A (en) * | 2017-11-21 | 2018-04-24 | 杭州锐凯电子有限公司 | The semi-automatic shaping disconnecting device of inductance coil |
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