CN107952908A - The semi-automatic shaping disconnecting device of inductance coil - Google Patents
The semi-automatic shaping disconnecting device of inductance coil Download PDFInfo
- Publication number
- CN107952908A CN107952908A CN201711162277.4A CN201711162277A CN107952908A CN 107952908 A CN107952908 A CN 107952908A CN 201711162277 A CN201711162277 A CN 201711162277A CN 107952908 A CN107952908 A CN 107952908A
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- CN
- China
- Prior art keywords
- inductance coil
- cylinder
- cut
- pressure head
- cylinder assembly
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000007493 shaping process Methods 0.000 title claims abstract description 17
- 238000005452 bending Methods 0.000 claims abstract description 31
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims abstract description 18
- 230000001914 calming effect Effects 0.000 claims abstract description 7
- 230000000694 effects Effects 0.000 claims description 3
- 238000013461 design Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 230000006378 damage Effects 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 description 1
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 description 1
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F1/00—Bending wire other than coiling; Straightening wire
- B21F1/004—Bending wire other than coiling; Straightening wire by means of press-type tooling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F11/00—Cutting wire
Abstract
The invention discloses a kind of semi-automatic shaping disconnecting device of inductance coil, including pedestal, base mast, inductance coil fixed station, on calm the anger cylinder component, spacing bending cylinder assembly, concora crush cylinder assembly, cut off cylinder assembly, control circuit and safe powered down components, cylinder component of calming the anger on described includes upper air cylinder frame, upper pressure piston rod and upper pressure pressure head, the spacing bending cylinder assembly includes spacing pressure head and limiting cylinder, the concora crush cylinder assembly includes concora crush pressure head peace air cylinder, the cut-out cylinder assembly includes cutter head and cut-out cylinder, bending of the present invention is efficient, structure is relatively easy, service life is grown, it is suitable for a variety of customer demands, safety coefficient is high.
Description
Technical field
The present invention relates to a kind of pin bending disconnecting device of electronic component, more particularly to a kind of inductance coil pin to roll over
Curved disconnecting device.
Background technology
The development of electronic technology, extensively using SMT surface mounts or surface mounting technique, it in order to will without pin or
Short leg surface-assembled component is installed on the surface of printed circuit board (PCB) or the surface of other substrates, it is desirable to surface-assembled member device
Part such as inductance coil class, needs its pin bending, in most cases, is made by worker in the prior art before welding
With small nipper plier craft bending, so operate, the labor intensity of worker is big, and a shift single operation work will complete 2000 lines
Pin bending before the welding of road plate.With the increase of work number, worker is more tired, work efficiency drop;In addition, bending
Length and angle are voluntarily held by operator, product quality can be caused to differ, and inductance coil spoilage is high, reduces product
Qualification rate.For example, bipod bending is inconsistent smooth, can not be bonded on the surface of printed circuit board, and bending crosses and at most causes weldering
Link plate partial short-circuit, bending is excessively few then to cause rosin joint.
In the prior art, also have using mechanization inductance coil pin apparatus for bending.Chinese patent(The patent No.:CN
104174785 B)Disclose a kind of inductance coil pin bender, including engine base, engine base column, inductance coil fixed block, on
Press component, lower foldable component, side foldable component and control system;Inductance coil fixed block is located at the stent in the middle part of engine base column
On;Hole is opened among inductance coil fixed block, there is the centralized positioning plug driven by the first cylinder immediately below through hole;The invention
Although inductance coil pin bending, inductance coil positioning can be needed into the first cylinder and centralized positioning plug with cooperation rapidly
With structure is relative complex;The pressure head is connected by pivoted arm compression bar with the second cylinder, and a middle also shaft fulcrum,
After the more tasks of equipment, the shaft fulcrum is easily worn, and is caused pressure head not to be exactly in and is pressed in the inductance coil and consolidates
Determine block top position, real position-limiting action thus just can not be played to inductance coil;The bending of the pin of the inductance coil
The length of section depends on the thickness of inductance fixed block, can not change, product is single, it is difficult to which adapting to the diversified product of client needs
Ask;And the device only has a lower foldable component and side foldable component, and because shaft fulcrum is fixed on inductance fixed station
On one side, lower foldable component and side foldable component can not be further added by, therefore the inductance coil of the more pins of single side can only be handled, can not be handled
The inductance coil of two-sided more pins, product limitation are very big;Since whole equipment is that a system is quickly completed under the promotion of cylinder
Row action, and because the inductance coil needs to be manually placed into device, once the hand of worker does not leave equipment also, equipment is unexpected
Start, the gesture of worker must be injured, and safety coefficient is low, and there are security risk.
The content of the invention
In order to overcome defect present in background technology, the invention mainly solves the technical problem of providing a kind of bending effect
Rate is high, structure is relatively easy, service life is long, to be suitable for the high inductance coil of a variety of customer demands, safety coefficient semi-automatic into
Type disconnecting device.
Technical solution is used by the present invention feels its technical problem:A kind of semi-automatic shaping cut-out dress of inductance coil
Put, including pedestal, base mast, inductance coil fixed station, starting switch, limited post, on calm the anger cylinder component, spacing bending cylinder
Component, concora crush cylinder assembly, cut-out cylinder assembly and control circuit, it is described on cylinder component of calming the anger include upper air cylinder frame, upper pressure
Piston rod and upper pressure pressure head, the spacing bending cylinder assembly include spacing pressure head and limiting cylinder, the concora crush cylinder assembly
Including concora crush pressure head peace air cylinder, the cut-out cylinder assembly includes cutter head and cut-out cylinder, the inductance coil fixed station
It is installed on the pedestal, the base mast is installed on the pedestal, and the limited post, which is located at the inductance coil, to be fixed
On platform, it is described on cylinder component of calming the anger be arranged on the base mast, the cut-out cylinder assembly is installed on pedestal, described flat
Cylinder component of calming the anger is installed on above the cut-out cylinder assembly, and the control circuit can control the upper pressure piston rod and spacing pressure
The overhang of head.The pedestal includes floorboard and the side plate of bottom plate both sides, the spacing bending cylinder assembly, concora crush cylinder
Component and cut-out cylinder assembly are paired design, are respectively arranged at the both sides of the inductance coil fixed station.
Preferably, piston rod is equipped with the limiting cylinder, concora crush cylinder and cut-out cylinder, the spacing pressure head passes through
The piston rod is flexibly connected with the limiting cylinder, and the concora crush pressure head passes through the piston rod and concora crush cylinder activity
Connection, the cutter head are flexibly connected by the piston rod with the cut-out cylinder, and the piston rod of the concora crush cylinder, which is in, to be stretched
When doing well, the concora crush pressure head props up the inductance coil fixed station just.
Preferably, the inductance coil fixed station lower end is equipped with a cutter head groove, at the piston rod of the cut-out cylinder
When the state of stretching, the cutter head is stretched into the cutter head groove.
The preferable starting switch has 2, is divided into left starting switch and right starting switch, 2 starting switches with
The control circuit is in series, and inductance coil is placed in operation to employee on the other hand in order to prevent, and proficiency starting device, especially sets two
The starting switch of series connection, an and the first from left is right, can only employee's both hands be respectively placed on when being pressed in the lump in starting switch, equipment just works.
Preferably, safe powered down components are further included, the safe powered down components include detector and safety protection switch, institute
State safe powered down components to be arranged on the base mast, the detector is electrically connected with the safety protection switch, the peace
Full protection circuit-breaker is electrically connected with the starting switch, automatic to disconnect when detector detects and has the hand of employee to stretch into equipment
Safety protection switch, even if starting switch is both closed and can not worked at this time, when detector and being not detected by equipment has
When the hand of employee stretches into, control safety protection switch is opened, because there often have employee to be laborsaving in order to scheme, can push down some with weight
Starting switch, can thus be switched with one-handed performance, although convenient, there are security risk, thus set the detector and
Detection switch.
Preferably, one section of the spacing pressure head has arc groove, and lower end and the inductance coil of the spacing pressure head are consolidated
Determine that the table top of platform is parallel, the width of the table top of the inductance coil fixed station is more than the width of inductance coil, and inductance coil is put
After upper inductance coil fixed station, spacing pressure head setting in motion under the action of piston rod, props up inductance coil, passes through control
The overhang of circuit control piston bar, can control length of the pin of the inductance coil on inductance coil fixed station table top.
Preferably, the upper edge of the cutter head with the cutter head groove along concordant, can using the cooperation of cutter head and cutter head groove
Pin redundance is cut off, ensures that product quality is consistent.
Preferably, there is arc groove in one end of the limited post, and the limited post is two, is respectively left limit column and right limit
Position column, the limited post is installed to be detachable, and the size of replaceable limited post, can ensure inductor wire by the limited post
Circle will not slide on inductance coil fixed station.
With Chinese patent(CN 104174785 B)Compare, benefit of the invention is:The present invention passes through two limited posts
Limit position of the inductance coil on the inductance coil fixed station, by upper pressure pressure head be located at inductance coil fixed station just on
Side, structure are relatively easy;Upper pressure piston rod can just make upper pressure pressure head push down inductance coil for stretching state, be less prone to mill
Damage, service life length, the overhang by setting the piston rod in limiting cylinder can customize the bending segment length of inductance coil,
Product diversification, the both sides of inductance coil fixed station are equipped with spacing bending cylinder assembly, concora crush cylinder assembly and cut-out cylinder
Component, can not only handle the inductance coil of the more pins of single side, can also handle two-sided more pin inductance coils, and rich choice of products is polynary
Change;Double startup switchs and the design of safety protection switch, makes the safety coefficient of the semi-automatic shaping disconnecting device of the inductance coil
Greatly increase, reduce the risk of employee's injury.
Brief description of the drawings
Fig. 1 is the structure diagram of the present invention;
Fig. 2 is the interior section structure diagram of the present invention;
Fig. 3 is the inner cylinders figure of the present invention;
Fig. 4 is the top view and front view before the inductance coil is processed;
Fig. 5 is the top view and front view after inductance coil processing;
1.1st, upper pressure pressure head;1.2nd, upper pressure piston rod;1.3rd, upper air cylinder frame;2.1st, spacing pressure head;2.2nd, limiting cylinder;3.1、
Concora crush pressure head;3.2nd, concora crush cylinder;4.1st, cutter head;4.2nd, cylinder is cut off;5th, inductance coil fixed station;5.1st, cutter head groove;5.2、
Right limit column;5.3rd, left limit column;6th, inductance coil;6.1st, inductance coil pin;7th, safe powered down components;8.1st, left startup is opened
Close;8.2nd, right starting switch;9th, base mast;10th, pedestal.
Embodiment
Presently in connection with attached drawing, the present invention is further illustrated.Attached drawing is simplified schematic diagram, is only said in a schematic way
Bright basic structure of the invention, therefore it only shows the related composition of the present invention.
Please refer to Fig.1, Fig. 2 and Fig. 3, a kind of semi-automatic shaping disconnecting device of inductance coil, including pedestal 10, base mast
9, inductance coil fixed station 5, starting switch, limited post, on calm the anger cylinder component, it is spacing bending cylinder assembly, concora crush cylinder assembly,
Cut off cylinder assembly and control circuit, it is described on cylinder component of calming the anger include upper air cylinder frame 1.3, upper pressure piston rod 1.2 and upper pressure
Pressure head 1.1, the spacing bending cylinder assembly include spacing pressure head 2.1 and limiting cylinder 2.2, and the concora crush cylinder assembly includes
The peaceful air cylinder 3.2 of concora crush pressure head 3.1, the cut-out cylinder assembly include cutter head 4.1 and cut-out cylinder 4.2, the inductor wire
Circle fixed station 5 is installed on the pedestal 10, and the base mast 9 is installed on the pedestal, and the limited post is positioned at described
On inductance coil fixed station 5, it is described on cylinder component of calming the anger be arranged on the base mast 9, the cut-out cylinder assembly installation
In on pedestal 10, the concora crush cylinder assembly is installed on above the cut-out cylinder assembly, and the control circuit can control described
The overhang of upper pressure piston rod 1.1 and spacing pressure head 2.1.The pedestal 10 includes floorboard and the side plate of bottom plate both sides, institute
Stating limited post has 2, and spacing bending cylinder assembly, concora crush cylinder assembly and the cut-out cylinder assembly are paired design, point
The both sides of the inductance coil fixed station 5 are not arranged at.
The present invention work step be:
1)According to the size of inductance coil and the bending pins segment length of inductance coil selection left limit column 5.2 and right limit column
5.3 size, left limit column 5.2 and right limit column 5.3 are installed on the inductance coil fixed station 5, and set pressure
The overhang of piston rod 1.2 and spacing pressure head 2.1;
2)By inductance coil 6 across being placed on the inductance coil fixed station 5, inductance coil pin 6.1 is in inductance coil fixed station 5
Both sides;
3)Detector in safe powered down components 7, which is detected in the semi-automatic shaping disconnecting device of inductance coil, does not have the hand of employee
In the inside, the safety power-off switch in safe powered down components 7 is connected, if detector detects the semi-automatic shaping of the inductance coil
There is the hand of employee in disconnecting device in the inside, disconnect safety power-off switch automatically;
4)Press bottom left starting switch 8.1 and right starting switch 8.2, the institute of the whole semi-automatic shaping disconnecting device of inductance coil at the same time
There is cylinder energization;
5)The control circuit includes sequential control circuit, and the sequential control circuit is first controlled on described after cylinder energization
Calm the anger cylinder component and it is spacing bending cylinder assembly work, it is described it is upper pressure pressure head 1.1 move downward, prop up the inductance coil 6
Upper edge, the spacing pressure head 2.1 positioned at 5 both sides of inductance coil fixed station move toward one another, and the inductance coil is propped up from both sides
6, the spacing pressure head 2.1, inductance coil fixed station 5, upper pressure pressure head 1.1, left limit column 5.2 and right limit column 5.3 are from inductance
Six faces of coil 6 prop up, so that inductance coil 6 will not slide in ensuing operation;
6)Sequential control circuit then makes the concora crush cylinder assembly positioned at 5 both sides of inductance coil fixed station start to work, inductor wire
The concora crush pressure head 3.1 of 5 both sides of circle fixed station starts to move toward one another, and the inductance coil is propped up in 5 both sides of inductance coil fixed station
Pin 6.1;
7)Sequence circuit then makes the cut-out cylinder assembly positioned at 5 both sides of inductance coil fixed station start to work, and inductance coil is solid
The cutter head 4.1 for determining 5 both sides of platform starts to move toward one another, and cutter head 4.1 quickly stretches into cutter head groove 5.1 and will be located at 5.1 groove of cutter head groove
The inductance coil pin 6.1 of mouth is cut off, and makes the bottom of the inductance coil pin 6.1 of 6 both sides of inductance coil concordant;
8)Finally, pressure head 1.1, spacing pressure head 2.1, concora crush pressure head 3.1 and cutter head 4.1 is pressed to shrink at the same time in sequence circuit control,
Starting switch is upspring disconnection.
As shown in Figure 4 and Figure 5, in order to distinguish the input terminal of inductance coil 6 and output terminal, the inductance coil draws the product
6.1 side not bending of foot, side bending, the length of bending section is β, in step 1)The spacing pressure head 2.1 of middle setting both sides is stretched
Output is inconsistent, and the overhang of side is arranged to α, and spacing pressure head 2.1 is shifted onto to the side of inductance coil fixed station 5, the other end
The overhang of spacing pressure head 2.1 be arranged to alpha+beta, it is β that the spacing pressure head 2.1, which stretches into inductance coil and fixes too 5 upper lengths,
The 6 side inductance coil pin 6.1 of inductance coil will be forced out one section of bending segment, length on inductance coil fixed station 5
For β.
Claims (8)
1. a kind of semi-automatic shaping disconnecting device of inductance coil, including pedestal, base mast, inductance coil fixed station, its feature
It is:Further include starting switch, limited post, on calm the anger cylinder component, it is spacing bending cylinder assembly, concora crush cylinder assembly, cut-out gas
Cylinder component and control circuit, it is described on cylinder component of calming the anger include upper air cylinder frame, upper pressure piston rod and upper pressure pressure head, it is described spacing
Bending cylinder assembly includes spacing pressure head and limiting cylinder, and the concora crush cylinder assembly includes concora crush pressure head peace air cylinder, institute
Stating cut-out cylinder assembly includes cutter head and cut-out cylinder, and the inductance coil fixed station is installed on the pedestal, the pedestal
Column is installed on the pedestal, and the limited post is located on the inductance coil fixed station, it is described on calm the anger cylinder component setting
In on the base mast, the cut-out cylinder assembly is installed on pedestal, and the concora crush cylinder assembly is installed on the cut-out
Above cylinder assembly, the control circuit can control the overhang of the upper pressure piston rod and spacing pressure head.
2. the semi-automatic shaping disconnecting device of inductance coil as claimed in claim 1, it is characterised in that:The limiting cylinder, put down
Piston rod is equipped with air cylinder and cut-out cylinder, the spacing pressure head is connected by the piston rod and limiting cylinder activity
Connect, the concora crush pressure head is flexibly connected by the piston rod with the concora crush cylinder, the cutter head by the piston rod with
The cut-out cylinder is flexibly connected, and when the piston rod of the concora crush cylinder is in stretching state, the concora crush pressure head props up just
The inductance coil fixed station.
3. the semi-automatic shaping disconnecting device of inductance coil as claimed in claim 2, it is characterised in that:The inductance coil is fixed
Platform lower end is equipped with a cutter head groove, and when the piston rod of the cut-out cylinder is in stretching state, the cutter head stretches into the knife
In head groove.
4. the semi-automatic shaping disconnecting device of inductance coil as claimed in claim 1, it is characterised in that:The starting switch has 2
It is a, it is divided into left starting switch and right starting switch, 2 starting switches are connected with the control circuit.
5. the semi-automatic shaping disconnecting device of inductance coil as claimed in claim 1, it is characterised in that:Further include safe power-off group
Part, the safe powered down components include detector and safety protection switch, and the safe powered down components are arranged at the pedestal and stand
On column, the detector is electrically connected with the safety protection switch, and the safety protection switch is electrically connected with the starting switch.
6. the semi-automatic shaping disconnecting device of inductance coil as claimed in claim 2, it is characterised in that:The one of the spacing pressure head
Section has arc groove, and the lower end of the spacing pressure head is parallel with the table top of the inductance coil fixed station.
7. the semi-automatic shaping disconnecting device of inductance coil as claimed in claim 3, it is characterised in that:The upper edge of the cutter head with
Along concordant on the cutter head groove.
8. the semi-automatic shaping disconnecting device of inductance coil as claimed in claim 1, it is characterised in that:One end of the limited post
There is arc groove.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201711162277.4A CN107952908A (en) | 2017-11-21 | 2017-11-21 | The semi-automatic shaping disconnecting device of inductance coil |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201711162277.4A CN107952908A (en) | 2017-11-21 | 2017-11-21 | The semi-automatic shaping disconnecting device of inductance coil |
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Publication Number | Publication Date |
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CN107952908A true CN107952908A (en) | 2018-04-24 |
Family
ID=61965121
Family Applications (1)
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CN201711162277.4A Pending CN107952908A (en) | 2017-11-21 | 2017-11-21 | The semi-automatic shaping disconnecting device of inductance coil |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111822625A (en) * | 2020-06-09 | 2020-10-27 | 王艳萍 | Semi-automatic magnetic ring inductance coil pin shearing machine |
CN114653854A (en) * | 2021-11-23 | 2022-06-24 | 河源市感之源电子有限公司 | Bending and pin-cutting device for flat coil |
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JPH0563059U (en) * | 1992-02-04 | 1993-08-20 | 日本電気株式会社 | Lead cutting device with presser mechanism |
EP0608807A2 (en) * | 1993-01-28 | 1994-08-03 | Nittoku Engineering Kabushiki Kaisha | Automatic coil winder |
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CN207494451U (en) * | 2017-11-21 | 2018-06-15 | 杭州锐凯电子有限公司 | The semi-automatic molding disconnecting device of inductance coil |
-
2017
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JPH0563059U (en) * | 1992-02-04 | 1993-08-20 | 日本電気株式会社 | Lead cutting device with presser mechanism |
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Title |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111822625A (en) * | 2020-06-09 | 2020-10-27 | 王艳萍 | Semi-automatic magnetic ring inductance coil pin shearing machine |
CN111822625B (en) * | 2020-06-09 | 2022-04-08 | 广东中研铭磁科技有限公司 | Semi-automatic magnetic ring inductance coil pin shearing machine |
CN114653854A (en) * | 2021-11-23 | 2022-06-24 | 河源市感之源电子有限公司 | Bending and pin-cutting device for flat coil |
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