CN108725292A - A kind of dumper for transporting and installing for prefabricated components - Google Patents
A kind of dumper for transporting and installing for prefabricated components Download PDFInfo
- Publication number
- CN108725292A CN108725292A CN201810699849.0A CN201810699849A CN108725292A CN 108725292 A CN108725292 A CN 108725292A CN 201810699849 A CN201810699849 A CN 201810699849A CN 108725292 A CN108725292 A CN 108725292A
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- CN
- China
- Prior art keywords
- hydraulic cylinder
- prefabricated components
- dumper
- clamping plate
- clamping device
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 230000005611 electricity Effects 0.000 claims 1
- 238000010276 construction Methods 0.000 abstract description 23
- 230000007547 defect Effects 0.000 abstract description 4
- 238000009434 installation Methods 0.000 description 16
- 230000032258 transport Effects 0.000 description 14
- 239000003921 oil Substances 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000010720 hydraulic oil Substances 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 210000000988 bone and bone Anatomy 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 238000011065 in-situ storage Methods 0.000 description 1
- 238000011900 installation process Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000004886 process control Methods 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60P—VEHICLES ADAPTED FOR LOAD TRANSPORTATION OR TO TRANSPORT, TO CARRY, OR TO COMPRISE SPECIAL LOADS OR OBJECTS
- B60P1/00—Vehicles predominantly for transporting loads and modified to facilitate loading, consolidating the load, or unloading
- B60P1/54—Vehicles predominantly for transporting loads and modified to facilitate loading, consolidating the load, or unloading using cranes for self-loading or self-unloading
- B60P1/5438—Vehicles predominantly for transporting loads and modified to facilitate loading, consolidating the load, or unloading using cranes for self-loading or self-unloading with a moveable base
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60P—VEHICLES ADAPTED FOR LOAD TRANSPORTATION OR TO TRANSPORT, TO CARRY, OR TO COMPRISE SPECIAL LOADS OR OBJECTS
- B60P1/00—Vehicles predominantly for transporting loads and modified to facilitate loading, consolidating the load, or unloading
- B60P1/54—Vehicles predominantly for transporting loads and modified to facilitate loading, consolidating the load, or unloading using cranes for self-loading or self-unloading
- B60P1/5438—Vehicles predominantly for transporting loads and modified to facilitate loading, consolidating the load, or unloading using cranes for self-loading or self-unloading with a moveable base
- B60P1/5457—Vehicles predominantly for transporting loads and modified to facilitate loading, consolidating the load, or unloading using cranes for self-loading or self-unloading with a moveable base attached to the loading platform or similar
Landscapes
- Engineering & Computer Science (AREA)
- Transportation (AREA)
- Mechanical Engineering (AREA)
- Machines For Laying And Maintaining Railways (AREA)
Abstract
The rear portion of the dumper that the invention discloses a kind of to transport and install for prefabricated components, including self-driving vehicle, self-driving vehicle is equipped with support frame；The top of support frame is equipped with long rails along the longitudinal direction, is equipped with cross track in left-right direction；Long rails are equipped with liftable first clamping device, and cross track is equipped with liftable second clamping device.The present invention can by the entrucking of prefabricated components, transport, unload, install and combine together, considerably reduce the input of personnel, improve construction efficiency；The defects of reducing the broken of prefabricated components, losing fangle simultaneously, improve the construction quality of prefabricated components.
Description
Technical field
The present invention relates to the transport of prefabricated components and installing areas, and in particular to transports and pacifies for prefabricated components to a kind of
The dumper of dress.
Background technology
Prefabricated components automate in the large, medium and small type engineering such as municipal works, hydraulic engineering, highway engineering and railway engineering
Installation Technology at home and abroad has many advanced application technologies and mechanical equipment, at present according to most common construction method and
Mechanical equipment is analyzed：Seen at present is usually traditional artificial construction operation, is used first manually built-in in precast plant
Vehicle, then haulage vehicle prefabricated components are transported to construction site, manually prefabricated components are unloaded again, are carried out at the same time in-site installation
Construction.Since in-situ precast element structure type differs, quantity is more, the artificial entrucking of small-sized prefabricated member, unload and install compared with
For convenience；In but, Large Precast Members, it is big using task difficulty when traditional artificial construction, elapsed time is long, and using machinery dress
Vehicle is unloaded and installation, be easy to cause destruction, the mass defects such as a large amount of losing fangle occurs, seriously affect in-site installation
Engineering overall structure presentation quality afterwards.It is analyzed according to the input situation of live human resources：It is carried out greatly using traditional artificial
When area prefabricated components construction operation, to ensure site operation progress, need to put into it is a large amount of manually carried out in precast plant it is prefabricated
Component entrucking, then put into a large amount of operating personnel and carry out scene and unload and installation.Since manual work productivity is extremely low, greatly
Construction cost is increased greatly, extends the construction period, while quality safety process control is unable to get guarantee.
Invention content
The dumper that the present invention provides a kind of to transport and install for prefabricated components, for realizing the dress of prefabricated components
The integration operation unloaded, transport and installed.
In order to solve the above technical problems, the technical solution adopted in the present invention is：
A kind of dumper for transporting and installing for prefabricated components, including self-driving vehicle, the rear portion of self-driving vehicle are equipped with branch
Support bone frame；The top of support frame is equipped with long rails along the longitudinal direction, is equipped with cross track in left-right direction；On long rails
Equipped with liftable first clamping device, cross track is equipped with liftable second clamping device.
According to said program, first clamping device includes vertical first hydraulic cylinder and the second hydraulic pressure disposed in parallel
The top of oil cylinder, the first hydraulic cylinder and the second hydraulic cylinder is slidably connected to by electric roller in long rails；First
Clamping plate is connected to the bottom of the first hydraulic cylinder and the second hydraulic cylinder, and the bottom of first clamping plate is equipped with sliding slot；Third hydraulic oil
The both ends of cylinder are separately connected there are one tooth is hung, and the top for hanging tooth is slidably connected to the sliding slot of first clamping plate bottom by electric roller
It is interior；
Second clamping device includes vertical 4th hydraulic cylinder and the 5th hydraulic cylinder disposed in parallel, the 4th hydraulic pressure
The top of oil cylinder and the 5th hydraulic cylinder is slidably connected to by electric roller in cross track；Second clamping plate is connected to the 4th
The bottom of the bottom of hydraulic cylinder and the 5th hydraulic cylinder, second clamping plate is equipped with sliding slot；The both ends of 6th hydraulic cylinder connect respectively
It connects there are one tooth is hung, the top for hanging tooth is slidably connected to by electric roller in the sliding slot of second clamping plate bottom.
Further, further include Intelligent control device, the first hydraulic cylinder, the second hydraulic cylinder, third hydraulic cylinder,
Four hydraulic cylinders, the 5th hydraulic cylinder, the 6th hydraulic cylinder and electric roller are electrically connected with Intelligent control device.
Compared with prior art, the beneficial effects of the invention are as follows：By the entrucking of prefabricated components, transport, unload, install melt for
One, considerably reduces the input of personnel, improves construction efficiency；Reduce the broken of prefabricated components, losing fangle simultaneously
The defects of, improve the construction quality of prefabricated components.
Description of the drawings
Fig. 1 is the structural diagram of the present invention；
Fig. 2 is the overlooking structure diagram of Fig. 1；
Fig. 3 is the left view structural representation of Fig. 1.
Specific implementation mode
The specific implementation mode of the present invention is described further below in conjunction with the accompanying drawings, each label is interpreted as in figure：From
Driving vehicle 1, long rails 2, cross track 3, support frame 4, the first clamping device 5, the second clamping device 6, first clamping plate 7,
Second clamping plate 8, the first hydraulic cylinder 9, the second hydraulic cylinder 10, third hydraulic cylinder 11, the 4th hydraulic cylinder 12, the 5th hydraulic pressure
Oil cylinder 13, the 6th hydraulic cylinder 14 hang tooth 15.
The present invention includes self-driving vehicle 1, and the rear portion of self-driving vehicle 1 is equipped with support frame 4.The top of support frame 4 is along preceding
Rear direction is equipped with long rails 2, is equipped with cross track 3 in left-right direction.Long rails 2 are equipped with liftable first clamping dress
5 are set, cross track 3 is equipped with liftable second clamping device 6.
Specifically, the first clamping device 5 includes vertical first hydraulic cylinder, 9 and second hydraulic cylinder 10 disposed in parallel,
The top of first hydraulic cylinder 9 and the second hydraulic cylinder 10 is slidably connected to by electric roller in long rails 2.First folder
Plate 7 is connected to the bottom of the first hydraulic cylinder 9 and the second hydraulic cylinder 10, and the bottom of first clamping plate 7 is equipped with sliding slot.Third hydraulic pressure
The both ends of oil cylinder 11 are separately connected there are one tooth 15 is hung, and the top for hanging tooth 15 is slidably connected to first clamping plate 7 by electric roller
In the sliding slot of bottom.
Second clamping device 6 includes vertical 4th hydraulic cylinder 12 and the 5th hydraulic cylinder 13 disposed in parallel, the 4th liquid
The top of compressing cylinder 12 and the 5th hydraulic cylinder 13 is slidably connected to by electric roller in cross track 3.Second clamping plate 8 connects
It is connected to the bottom of the 4th hydraulic cylinder 12 and the 5th hydraulic cylinder 13, the bottom of second clamping plate 8 is equipped with sliding slot.6th hydraulic cylinder
14 both ends are separately connected there are one tooth 15 is hung, and the top for hanging tooth 15 is slidably connected to 8 bottom of second clamping plate by electric roller
Sliding slot in.
The present invention can realize the handling and transport of prefabricated components by manually controlling the hydraulic cylinder in clamping device, also may be used
Automation control and remote control, the first hydraulic cylinder 9, the second hydraulic cylinder 10, third liquid are realized by Intelligent control device
Compressing cylinder 11, the 4th hydraulic cylinder 12, the 5th hydraulic cylinder 13, the 6th hydraulic cylinder 14 and electric roller are filled with Intelligent control
Set electrical connection.By the way that automation control program to be input in Intelligent control device, Intelligent control device is made to be arranged according to program
It constructs, and can realize that remotely controlled plant is run.
Support frame 4 is assembled by angle steel and bolt head and the tail, by being laid with one layer of wood in 1 wagon box of self-driving vehicle
Plate installs skeleton leg into plank, increases the connection area of support frame 4 and plank, it is ensured that the stabilization of 4 structure of support frame
Property.
In prefabricated components transports installation early period, in order to ensure the equipment operational safety of the present invention, to the present invention into
When row assembly installation, one layer of plank is laid in 1 wagon box of self-driving vehicle in advance, by the skeleton supporting leg of the support frame 4 of the present invention
It is installed in plank, plank and support frame 4 is effectively formed into an entirety, ensure its structural stability.Meanwhile prefabricated
Before component conveying installation, test construction is carried out to the present invention, i.e.,：Operating personnel open assembled molding dumper
Dynamic operating, check each sub-device whether normal operation, and start to carry out entrucking to prefabricated components, transport, unload and install etc. to apply
Work process is tested, and determines its each process construction parameter；After acceptance(check), the present invention can be used to carry out the prefabricated structure of large area
Transport, installation and the construction of part, specific work progress point following steps are implemented：
Step 1：Concrete component prefabricated construction is completed, and after design strength to be achieved, and scene meets prefabricated components entrucking
When condition, dumper driver drives present invention startup to precast plant, and dumper is retreated to precast plant's prefabricated components stacking, pre-
During lifting component entrucking processed, compounding practice personnel are carried out rotation automobile by dumper driver, facilitate entrucking；
Step 2：After driver retreats dumper in place, operating personnel can be in Intelligent control device (or remote control
Device) on assign instruction, make the first clamping device 5 by the operation of long rails 2 at the tailstock at the top of prefabricated components；Meanwhile it grasping
Order to start the first hydraulic cylinder 9 and the second hydraulic cylinder 10 by the decentralization to prefabricated components of the first clamping device 5 as personnel, then
11 movement of startup third of ordering hydraulic cylinder hangs tooth 15 and clamps prefabricated components；After to be clamped, operating personnel order to start the first liquid
Prefabricated components are promoted at wagon box by compressing cylinder 9 and the contraction of the second hydraulic cylinder 10, then whole to Forward by long rails 2
It is dynamic, it will be in prefabricated part hanging to wagon box；It repeats the above process, until dumper wagon box fills prefabricated components；
Step 3：After wagon box lifts full prefabricated components, dumper driver will close hopper door, by prefabricated components transport to
Construction site；
Step 4：If scene does not have mounting condition, one piece of vacant lot may be selected, dumper is driveed to vacant lot, operator
Operation described in the reversed implementation steps two of member carries out stacking of unloading to the prefabricated components in wagon box；
Step 5：If scene has the condition for being mounted directly prefabricated components, dump truck is opened to installation site, operator
Member orders the top that the second clamping device 6 is moved to prefabricated components in wagon box by cross track 3, then orders to start the 4th liquid
Compressing cylinder 12 and the 5th hydraulic cylinder 13 transfer the second clamping device 6 to prefabricated components, then order to start the 6th hydraulic oil
The movement of cylinder 14 hangs tooth 15 and clamps prefabricated components；After to be clamped, operating personnel order to start the 4th hydraulic cylinder 12 and the 5th hydraulic pressure
The retraction of oil cylinder 13 lifts prefabricated components；By cross track 3, (or to the right) is mobile to the left simultaneously, by prefabricated part hanging to pacifying
At the top of holding position；It orders to start the 4th hydraulic cylinder 12 and the 5th hydraulic cylinder 13 transfers prefabricated components to installation site, so
Start the movement of the 6th hydraulic cylinder 14 afterwards and hang the release prefabricated components of tooth 15, to reach the mesh of the disposable installation forming of prefabricated components
's；
Prefabricated components according to above-mentioned steps one to step 5 during transporting installation, it is only necessary to a few operation people
Member is coordinated, and human input is considerably reduced.The present invention realizes certainly when prefabricated components large area transports installation
Dynamicization mechanical work；When different shape prefabricated components transport installation, support frame 4 and clamping device can be adjusted
It is whole, you can the construction of effect same is carried out for other multiclass prefabricated components；Disposable transport installation is equally effectively reached
The effect of construction molding；The present invention not only greatly reduces the input of operating personnel, goods and materials and equipment in the construction process, and carries
High production efficiency, reduces construction cost, full powers are instead of traditional artificial construction technology；Simultaneously effective reduce prefabricated structure
Part transports the defects of broken, losing fangle in installation process, ensures that work progress is safely controllable, reaches safety construction
Purpose.
Claims (3)
1. a kind of dumper for transporting and installing for prefabricated components, it is characterised in that：Including self-driving vehicle (1), self-driving vehicle
(1) rear portion is equipped with support frame (4)；The top of support frame (4) is equipped with long rails (2) along the longitudinal direction, along right and left
To equipped with cross track (3)；Long rails (2) are equipped with liftable first clamping device (5), and cross track (3) is equipped with
Liftable second clamping device (6).
2. a kind of dumper for transporting and installing for prefabricated components according to claim 1, it is characterised in that：Described
One clamping device (5) includes vertical first hydraulic cylinder (9) disposed in parallel and the second hydraulic cylinder (10), the first hydraulic cylinder
(9) it is slidably connected in long rails (2) by electric roller with the top of the second hydraulic cylinder (10)；First clamping plate (7)
It is connected to the bottom of the first hydraulic cylinder (9) and the second hydraulic cylinder (10), the bottom of first clamping plate (7) is equipped with sliding slot；Third
The both ends of hydraulic cylinder (11) are separately connected there are one tooth (15) is hung, and the top for hanging tooth (15) is slidably connected to by electric roller
In the sliding slot of first clamping plate (7) bottom；
Second clamping device (6) includes vertical 4th hydraulic cylinder (12) disposed in parallel and the 5th hydraulic cylinder (13),
The top of 4th hydraulic cylinder (12) and the 5th hydraulic cylinder (13) is slidably connected to cross track (3) by electric roller
It is interior；Second clamping plate (8) is connected to the bottom of the 4th hydraulic cylinder (12) and the 5th hydraulic cylinder (13), the bottom of second clamping plate (8)
Portion is equipped with sliding slot；The both ends of 6th hydraulic cylinder (14) are separately connected there are one tooth (15) is hung, and are hung and are passed through electricity at the top of tooth (15)
Dynamic roller-coaster is connected in the sliding slot of second clamping plate (8) bottom.
3. a kind of dumper for transporting and installing for prefabricated components according to claim 2, it is characterised in that：Further include
Intelligent control device, the first hydraulic cylinder (9), the second hydraulic cylinder (10), third hydraulic cylinder (11), the 4th hydraulic cylinder
(12), the 5th hydraulic cylinder (13), the 6th hydraulic cylinder (14) and electric roller are electrically connected with Intelligent control device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810699849.0A CN108725292A (en) | 2018-06-29 | 2018-06-29 | A kind of dumper for transporting and installing for prefabricated components |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810699849.0A CN108725292A (en) | 2018-06-29 | 2018-06-29 | A kind of dumper for transporting and installing for prefabricated components |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108725292A true CN108725292A (en) | 2018-11-02 |
Family
ID=63925519
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810699849.0A Pending CN108725292A (en) | 2018-06-29 | 2018-06-29 | A kind of dumper for transporting and installing for prefabricated components |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108725292A (en) |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201283821Y (en) * | 2008-09-18 | 2009-08-05 | 文健 | Automatic loader and unloader for cargo |
| CN105216680A (en) * | 2015-09-29 | 2016-01-06 | 焦作市强耐建材有限公司 | The transport trolley of folder embraced by a kind of band |
| CN208515454U (en) * | 2018-06-29 | 2019-02-19 | 中国水利水电第五工程局有限公司 | A kind of dumper for transporting and installing for prefabricated components |
-
2018
- 2018-06-29 CN CN201810699849.0A patent/CN108725292A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201283821Y (en) * | 2008-09-18 | 2009-08-05 | 文健 | Automatic loader and unloader for cargo |
| CN105216680A (en) * | 2015-09-29 | 2016-01-06 | 焦作市强耐建材有限公司 | The transport trolley of folder embraced by a kind of band |
| CN208515454U (en) * | 2018-06-29 | 2019-02-19 | 中国水利水电第五工程局有限公司 | A kind of dumper for transporting and installing for prefabricated components |
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