CN108714823A - A kind of compressor of air conditioner scroll plate full-automation processing technology - Google Patents
A kind of compressor of air conditioner scroll plate full-automation processing technology Download PDFInfo
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- CN108714823A CN108714823A CN201810442342.7A CN201810442342A CN108714823A CN 108714823 A CN108714823 A CN 108714823A CN 201810442342 A CN201810442342 A CN 201810442342A CN 108714823 A CN108714823 A CN 108714823A
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- China
- Prior art keywords
- manipulator
- machining centers
- compressor
- workpiece
- air conditioner
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q41/00—Combinations or associations of metal-working machines not directed to a particular result according to classes B21, B23, or B24
- B23Q41/02—Features relating to transfer of work between machines
Abstract
The invention discloses a kind of compressor of air conditioner scroll plate full-automation processing technologys, include the following steps：By manipulator I by workpiece from being transported in feed bin on OP1 machining centers and OP2 machining centers, OP1 machining centers and OP2 machining centers are according to workpiece feeding sequence one by one to work pieces process, workpiece after processing is transported to by manipulator II in the working region of manipulator III, workpiece is distributed into OP3 machining centers by manipulator III, OP3 machining centers carry out Milling Process to the volution trough on workpiece, workpiece after processing is completed is transferred to by manipulator III in storage box, replace manual work by automatic production line, production efficiency is improved, production cost is saved.
Description
Technical field
The present invention relates to a kind of full-automatic processing technologys, more particularly to one kind being suitable for screw compressor core part whirlpool
The full-automatic processing technology of capstan.
Background technology
Processing technology more universal at present is mostly the traditional processing mode of production using manual work, which makes a living
Produce extremely inefficient, labor intensity is big, and recruitment number is more, and product quality variation is big unstable, takes up a large area, cannot make full use of
Space behavior, mass production must put into a large amount of processing auxiliary tool materials and recruitment number, cause processing charges high, therefore
The production cost of product remains high always, constrains the universal of screw compressor to a certain extent.
Invention content
To solve the deficiencies in the prior art, the purpose of the present invention is to provide a kind of processing of compressor of air conditioner scroll plate
Technique replaces manual work by automatic production line, improves production efficiency, saves production cost.
In order to realize that above-mentioned target, the present invention adopt the following technical scheme that：
A kind of compressor of air conditioner scroll plate full-automation processing technology, which is characterized in that include the following steps：
S1, by manipulator I by workpiece from being transported in feed bin on OP1 machining centers and OP2 machining centers, OP1 machining centers
With OP2 machining centers according to workpiece feeding sequence one by one to work pieces process；
Workpiece after S2, processing is transported to by manipulator II in the working region of manipulator III, is divided workpiece by manipulator III
It is assigned in OP3 machining centers；
S3, OP3 machining center carry out Milling Process to the volution trough on workpiece；
S4, workpiece after processing is completed are transferred to by manipulator III in storage box.
Preferably, the OP1 machining centers and OP2 machining centers is horizontal NC lathe, in OP3 processing
The heart is vertical numerical controlled lathe.
Further preferred, the manipulator I and manipulator II is using truss-like manipulator, truss-like manipulator
It is not high to operating environment requirements, can long-term work in the presence of a harsh environment, be easy to daily maintenance, save space,
The tight cluster of equipment arrangement, production consistency.
It is further preferably, the manipulator III using the double pawl manipulators of joint arm, can continuous operation free of discontinuities,
Production efficiency is substantially improved, overcomes process bottleneck defect.
Further preferred, the manipulator I and II square crossing of manipulator, manipulator II is located under manipulator I
Side, can flexible job, interchangeability is strong.
Further preferred, there are three the OP3 machining centers settings, and three OP3 machining centers are circumferentially positioned at
Around manipulator III, the topological shape of three OP3 machining centers is U-shaped.
Further preferred, the manipulator I and manipulator II are using multi-shaft interlocked, space folder between each degree of freedom
Angle is 90 ° of right angles.
Further that positioning system is preferably provided in the manipulator III, the positioning system includes X, Y coordinates,
The X, Y coordinates pass through Synchronous Belt Drives.
It is further preferably, the positioning accuracy of the positioning system is 0.1mm, and the locating speed of the positioning system
It is 80m/min.
The invention has the beneficial effects that：The present invention realizes the full-automatic of tradition machinery processing and replaces manual work, surely
Determine process capability, Improving The Quality of Products, process has suffered prevented artificial carrying caused by bump injury, improve product product
Matter, balances activity time, this full-automation mechanical work has feeding error-disable function, overcomes manual work and hit knife, collide
Equivalent damage replaces manual work under harmful, dangerous environment, reduces personnel labor intensity, reduces recruitment number, greatly
Width reduces manufacturing cost, it can be achieved that equipment continuously runs operation, and improving production efficiency optimizes equipment Production Line Configured, and saving accounts for
Ground area reduces production cost, solve traditional handicraft processing recruitment number it is more, the high problem of scroll plate manufacturing cost, tool
There is the value promoted and applied.
Description of the drawings
Fig. 1 is the planar structure schematic diagram of the present invention；
Fig. 2 is the dimensional structure diagram of the present invention；
The meaning of reference numeral in figure：1 be manipulator I, 2 be manipulator II, 3 is that manipulator III, 4 is OP1 machining centers, 5 is
OP2 machining centers, 6 are OP3 machining centers.
Specific implementation mode
Specific introduce is made to the present invention below in conjunction with the drawings and specific embodiments.
As depicted in figs. 1 and 2, a kind of compressor of air conditioner scroll plate full-automation processing technology, includes the following steps：
S1, by manipulator I 1 by workpiece from being transported in feed bin on OP1 machining centers 4 and OP2 machining centers 5, in OP1 processing
The heart 4 and OP2 machining centers 5 are according to workpiece feeding sequence one by one to work pieces process；
Workpiece after S2, processing is transported to by manipulator II 2 in the working region of manipulator III 3, by manipulator III 3 by workpiece
In distribution to OP3 machining centers 6；
S3, OP3 machining center 6 carries out Milling Process to the volution trough on workpiece；
S4, workpiece after processing is completed are transferred to by manipulator III 3 in storage box.
OP1 machining centers 4 and OP2 machining centers 5 in the present embodiment are horizontal NC lathes, and OP3 machining centers 6 are
Vertical numerical controlled lathe.
Manipulator I 1 and manipulator II 2 in the present embodiment is using truss-like manipulator, and truss-like manipulator is to work
It is not high to make environmental requirement, can long-term work in the presence of a harsh environment, be easy to daily maintenance, save space, equipment
It arranges tight cluster, production consistency.
Manipulator III 3 in the present embodiment using the double pawl manipulators of joint arm, can continuous operation free of discontinuities, substantially carry
Production efficiency is risen, process bottleneck defect is overcome.
Manipulator I 1 and II 2 square crossing of manipulator, manipulator II 2 in the present embodiment are located at the lower section of manipulator I 1,
Can flexible job, interchangeability is strong, and there are three the settings of OP3 machining centers 6, and three OP3 machining centers 6 are circumferentially positioned at manipulator
Around III 3, the topological shape of three OP3 machining centers 6 is U-shaped, has made the linear type arrangement of original manual line into T+U
The layout structure of type, productive temp are promoted to present 52 seconds/part by 56 seconds original/part, save the time every 4 seconds.
Manipulator I 1 and the use of manipulator II 2 in the present embodiment is multi-shaft interlocked, and space angle is between each degree of freedom
90 ° of right angles.
Positioning system is provided in manipulator III 3 in the present embodiment, the positioning system includes X, Y coordinates, described X, Y
Coordinate passes through Synchronous Belt Drives.
The positioning accuracy of positioning system in the present embodiment is 0.1mm, and the locating speed of the positioning system is 80m/
min。
The invention has the beneficial effects that：The present invention realizes the full-automatic of tradition machinery processing and replaces manual work, surely
Determine process capability, Improving The Quality of Products, process has suffered prevented artificial carrying caused by bump injury, improve product product
Matter, balances activity time, this full-automation mechanical work has feeding error-disable function, overcomes manual work and hit knife, collide
Equivalent damage replaces manual work under harmful, dangerous environment, reduces personnel labor intensity, reduces recruitment number, greatly
Width reduces manufacturing cost, it can be achieved that equipment continuously runs operation, and improving production efficiency optimizes equipment Production Line Configured, and saving accounts for
Ground area reduces production cost, solve traditional handicraft processing recruitment number it is more, the high problem of scroll plate manufacturing cost, tool
There is the value promoted and applied.
The basic principles, main features and advantages of the invention have been shown and described above.The technical staff of the industry should
Understand, the invention is not limited in any way above-described embodiment, all to be obtained by the way of equivalent substitution or equivalent transformation
Technical solution is all fallen in protection scope of the present invention.
Claims (9)
1. a kind of compressor of air conditioner scroll plate full-automation processing technology, which is characterized in that include the following steps：
S1, by manipulator I by workpiece from being transported in feed bin on OP1 machining centers and OP2 machining centers, OP1 machining centers
With OP2 machining centers according to workpiece feeding sequence one by one to work pieces process；
Workpiece after S2, processing is transported to by manipulator II in the working region of manipulator III, is divided workpiece by manipulator III
It is assigned in OP3 machining centers；
S3, OP3 machining center carry out Milling Process to the volution trough on workpiece；
S4, workpiece after processing is completed are transferred to by manipulator III in storage box.
2. a kind of compressor of air conditioner scroll plate full-automation processing technology according to claim 1, which is characterized in that described
OP1 machining centers and OP2 machining centers be horizontal NC lathe, the OP3 machining centers are vertical numerical controlled lathes.
3. a kind of compressor of air conditioner scroll plate full-automation processing technology according to claim 1, which is characterized in that described
Manipulator I and manipulator II using truss-like manipulator.
4. a kind of compressor of air conditioner scroll plate full-automation processing technology according to claim 1, which is characterized in that described
Manipulator III using the double pawl manipulators of joint arm.
5. a kind of compressor of air conditioner scroll plate full-automation processing technology according to claim 1, which is characterized in that described
Manipulator I and II square crossing of manipulator, manipulator II is located at the lower section of manipulator I.
6. a kind of compressor of air conditioner scroll plate full-automation processing technology according to claim 1, which is characterized in that described
The setting of OP3 machining centers there are three, and three OP3 machining centers are circumferentially positioned at around manipulator III, three OP3 processing
The topological shape at center is U-shaped.
7. a kind of compressor of air conditioner scroll plate full-automation processing technology according to claim 1, which is characterized in that described
Manipulator I and manipulator II using multi-shaft interlocked, space angle is 90 ° of right angles between each degree of freedom.
8. a kind of compressor of air conditioner scroll plate full-automation processing technology according to claim 1, which is characterized in that described
Manipulator III in be provided with positioning system, the positioning system includes X, Y coordinates, and the X, Y coordinates pass through synchronous toothed belt
Transmission.
9. a kind of compressor of air conditioner scroll plate full-automation processing technology according to claim 8, which is characterized in that described
The positioning accuracy of positioning system be 0.1mm, and the locating speed of the positioning system is 80m/min.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810442342.7A CN108714823A (en) | 2018-05-10 | 2018-05-10 | A kind of compressor of air conditioner scroll plate full-automation processing technology |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810442342.7A CN108714823A (en) | 2018-05-10 | 2018-05-10 | A kind of compressor of air conditioner scroll plate full-automation processing technology |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108714823A true CN108714823A (en) | 2018-10-30 |
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ID=63899649
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810442342.7A Pending CN108714823A (en) | 2018-05-10 | 2018-05-10 | A kind of compressor of air conditioner scroll plate full-automation processing technology |
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| CN (1) | CN108714823A (en) |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203863055U (en) * | 2014-05-15 | 2014-10-08 | 浙江宁威科技有限公司 | Automatic drilling machine |
| CN206455482U (en) * | 2017-02-17 | 2017-09-01 | 东莞市高技能公共实训中心 | A kind of Digit Control Machine Tool process automation production line |
-
2018
- 2018-05-10 CN CN201810442342.7A patent/CN108714823A/en active Pending
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203863055U (en) * | 2014-05-15 | 2014-10-08 | 浙江宁威科技有限公司 | Automatic drilling machine |
| CN206455482U (en) * | 2017-02-17 | 2017-09-01 | 东莞市高技能公共实训中心 | A kind of Digit Control Machine Tool process automation production line |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20181030 |