CN108583111A - A kind of glass finishing impression robot device and sheet glass processing and treating method - Google Patents
A kind of glass finishing impression robot device and sheet glass processing and treating method Download PDFInfo
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- CN108583111A CN108583111A CN201810429035.5A CN201810429035A CN108583111A CN 108583111 A CN108583111 A CN 108583111A CN 201810429035 A CN201810429035 A CN 201810429035A CN 108583111 A CN108583111 A CN 108583111A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44B—MACHINES, APPARATUS OR TOOLS FOR ARTISTIC WORK, e.g. FOR SCULPTURING, GUILLOCHING, CARVING, BRANDING, INLAYING
- B44B1/00—Artist's machines or apparatus equipped with tools or work holders moving or able to be controlled three-dimensionally for making single sculptures or models
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J15/00—Gripping heads and other end effectors
- B25J15/06—Gripping heads and other end effectors with vacuum or magnetic holding means
- B25J15/0616—Gripping heads and other end effectors with vacuum or magnetic holding means with vacuum
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J9/00—Programme-controlled manipulators
- B25J9/02—Programme-controlled manipulators characterised by movement of the arms, e.g. cartesian coordinate type
- B25J9/023—Cartesian coordinate type
- B25J9/026—Gantry-type
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B44—DECORATIVE ARTS
- B44B—MACHINES, APPARATUS OR TOOLS FOR ARTISTIC WORK, e.g. FOR SCULPTURING, GUILLOCHING, CARVING, BRANDING, INLAYING
- B44B1/00—Artist's machines or apparatus equipped with tools or work holders moving or able to be controlled three-dimensionally for making single sculptures or models
- B44B1/06—Accessories
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- Container, Conveyance, Adherence, Positioning, Of Wafer (AREA)
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
Abstract
本发明提出一种玻璃精雕机械手装置及玻璃片加工处理方法,所述装置包括支撑大底板、龙门承重架、X轴运动系统、Y轴运动系统、Z轴运动系统、R轴转动系统、真空吸盘、定位系统、料架系统和加工载具;龙门承重架设置于支撑大底板上,X轴运动系统设置于龙门承重架上,Z轴运动系统连接于X轴运动系统,Y轴运动系统连接于Z轴运动系统,R轴转动系统连接于Y轴运动系统,R轴转动系统可提供独立控制的360°旋转转动和90°翻转转动,真空吸盘连接于R轴转动系统,定位系统设置于支撑大底板上,料架系统和加工载具分别设置于龙门承重架两侧。本发明所述装置能够同时提供X\Y\Z\R五轴控制,精度更高,五轴一体设置、一体控制,操作组装方便且工作效率高。The invention proposes a glass carving manipulator device and a glass sheet processing method. The device includes a supporting large base plate, a gantry load-bearing frame, an X-axis motion system, a Y-axis motion system, a Z-axis motion system, an R-axis rotation system, a vacuum Suction cup, positioning system, material rack system and processing carrier; the gantry load-bearing frame is set on the supporting large base plate, the X-axis motion system is set on the gantry load-bearing frame, the Z-axis motion system is connected to the X-axis motion system, and the Y-axis motion system is connected to the In the Z-axis motion system, the R-axis rotation system is connected to the Y-axis motion system. The R-axis rotation system can provide independently controlled 360° rotation and 90° flip rotation. The vacuum suction cup is connected to the R-axis rotation system, and the positioning system is set on the support On the large base plate, the material rack system and the processing carrier are respectively arranged on both sides of the gantry load-bearing frame. The device of the present invention can provide X\Y\Z\R five-axis control at the same time, with higher precision, five-axis integrated setting and integrated control, convenient operation and assembly, and high work efficiency.
Description
技术领域technical field
本发明涉及自动机械手设备加工技术领域,具体涉及一种玻璃精雕机械手装置及基于所述玻璃精雕机械手装置的玻璃片加工处理方法。The invention relates to the technical field of automatic manipulator equipment processing, in particular to a glass finely carved manipulator device and a glass sheet processing method based on the glass finely carved manipulator device.
背景技术Background technique
玻璃片传统加工技术的原料及成品普遍依靠人工进行上料和下料取放,因此需要大量的人工进行重复简单的取、放原材料及成品的工作,费时费力,并且存在安全隐患,导致工作人员劳动强度大、工作时间长、易疲劳,影响产品的产能和质量。现有技术中已经出现了基于机械手的玻璃精雕机,通过夹持工件或抓料吸盘进行玻璃片物料输送,但是现有的玻璃精雕机械手装置在以夹持方式取放玻璃片时,夹持力度控制较难,容易使薄片玻璃被夹碎,在以抓料吸盘取放玻璃片时,对玻璃片的抓取自由度非常受限,一般都是基于三维直线移动加上一个90度翻转运动,无法进行任意取放角度的旋转,90度翻转无法满足不同角度位置对玻璃片的取放要求。还有现有的玻璃精雕机械手装置空间利用率低、结构功能稳定性差,存放与加工料架布置于龙门架同一侧,虽然采用了X-Y-Z三轴,但是Z轴多数都是平放在精雕机工作台上,离冷却液太近,防水效果很差,且容易导致机构被冷却液腐蚀,造成寿命较短、故障率高,因此亟需对现有的玻璃精雕机械手装置进行功能结构和取放工作方式上的创新改进,本发明基于此提出。The raw materials and finished products of the traditional glass sheet processing technology generally rely on manual loading and unloading, so a lot of manual work is required to repeat the simple picking and placing of raw materials and finished products, which is time-consuming and laborious, and there are potential safety hazards, causing staff High labor intensity, long working hours, and easy fatigue affect the production capacity and quality of products. In the prior art, glass engraving machines based on manipulators have appeared, which carry out glass sheet material transportation by clamping workpieces or grabbing suction cups. It is difficult to control the holding force, and it is easy to pinch and break the thin glass. When picking and placing the glass piece with the suction cup, the degree of freedom of grasping the glass piece is very limited. Generally, it is based on three-dimensional linear movement plus a 90-degree flip Movement, cannot be rotated at any pick-and-place angle, and 90-degree flip cannot meet the pick-and-place requirements for glass sheets at different angles. In addition, the existing glass Jingdiao manipulator device has low space utilization rate and poor structural and functional stability. The storage and processing racks are arranged on the same side of the gantry. Although the X-Y-Z three-axis is used, most of the Z-axis is placed flat on Jingdiao. On the working table of the machine, it is too close to the cooling liquid, the waterproof effect is poor, and it is easy to cause the mechanism to be corroded by the cooling liquid, resulting in a short life and high failure rate. The invention is based on the innovation and improvement of the pick-and-place working method.
发明内容Contents of the invention
本发明基于上述现有技术问题,提出一种全新的玻璃精雕机械手装置,所述玻璃精雕机械手装置同时集成有X轴运动系统、Y轴运动系统、Z轴运动系统和R轴转动系统,能够同时提供X\Y\Z\R(360°)\R(90°)五轴控制,精度更高,并且五轴一体设置、一体控制,操作组装方便且工作效率高,同时本发明所述玻璃精雕机械手装置首创的将X\Y\Z\R五轴远离加工区设置,并使得玻璃精雕机械手装置的产品区与加工区分别设置在整个机构的两侧,方便了对初始品、成品的取放,同时整个精雕机能够全自动的实现玻璃片的精准取放加工过程,提高了生产效率。Based on the above-mentioned existing technical problems, the present invention proposes a brand-new glass carving manipulator device, which is simultaneously integrated with an X-axis motion system, a Y-axis motion system, a Z-axis motion system and an R-axis rotation system. It can provide X\Y\Z\R(360°)\R(90°) five-axis control at the same time, with higher precision, and five-axis integrated setting and integrated control, convenient operation and assembly, and high work efficiency. The glass engraving manipulator is the first to set the X\Y\Z\R five axes away from the processing area, and makes the product area and processing area of the glass engraving manipulator respectively set on both sides of the whole mechanism, which facilitates the initial product, The finished product is picked and placed. At the same time, the entire Jingdiao machine can fully automatically realize the precise picking and placing process of glass sheets, which improves production efficiency.
本发明解决上述技术问题所采取的技术方案如下:The technical scheme that the present invention solves the problems of the technologies described above is as follows:
一种玻璃精雕机械手装置,包括:支撑大底板1、龙门承重架2、X轴运动系统、Y轴运动系统、Z轴运动系统、R轴转动系统、真空吸盘30、定位系统、料架系统和加工载具41;所述龙门承重架2设置于所述支撑大底板1上,所述X轴运动系统设置于所述龙门承重架2上,所述Z轴运动系统连接于所述X轴运动系统,并能够在所述X轴运动系统的驱动下沿X轴方向进行直线往复运动,所述X轴方向为龙门承重架2的宽度方向,所述Y轴运动系统连接于所述Z轴运动系统,并能够在所述Z轴运动系统的驱动下沿Z轴方向进行直线往复运动,所述Z轴方向为龙门承重架2的高度方向,所述R轴转动系统连接于所述Y轴运动系统,并能够在所述Y轴运动系统的驱动下沿Y轴方向进行直线往复运动,所述Y轴方向为龙门承重架2的穿透方向,且所述X轴方向、Y轴方向和Z轴方向相互垂直,所述R轴转动系统能够同时提供可独立控制的360°旋转转动和90°翻转转动,且360°旋转转动为水平面内的周向转动,90°翻转转动为水平面和竖直面之间的垂向切换,所述水平面为X轴和Y轴所在的XY平面,所述真空吸盘30连接于所述R轴转动系统,所述定位系统设置于所述支撑大底板1上,所述料架系统设置于所述龙门承重架2的一侧,所述加工载具41设置于所述龙门承重架2的另一侧。A glass finely carved manipulator device, comprising: supporting a large base plate 1, a gantry load-bearing frame 2, an X-axis motion system, a Y-axis motion system, a Z-axis motion system, an R-axis rotation system, a vacuum suction cup 30, a positioning system, and a rack system and a processing carrier 41; the gantry bearing frame 2 is arranged on the support large base plate 1, the X-axis motion system is arranged on the gantry load-bearing frame 2, and the Z-axis motion system is connected to the X-axis motion system, and can perform linear reciprocating motion along the X-axis direction under the drive of the X-axis motion system, the X-axis direction is the width direction of the gantry bearing frame 2, and the Y-axis motion system is connected to the Z-axis motion system, and can perform linear reciprocating motion along the Z-axis direction under the drive of the Z-axis motion system, the Z-axis direction is the height direction of the gantry bearing frame 2, and the R-axis rotation system is connected to the Y-axis motion system, and can perform linear reciprocating motion along the Y-axis direction under the drive of the Y-axis motion system, the Y-axis direction is the penetration direction of the gantry bearing frame 2, and the X-axis direction, the Y-axis direction and The Z-axis directions are perpendicular to each other. The R-axis rotation system can provide independently controllable 360° rotation and 90° flip rotation at the same time, and the 360° rotation is a circumferential rotation in the horizontal plane, and the 90° flip rotation is a horizontal and vertical rotation. Vertical switching between straight planes, the horizontal plane is the XY plane where the X-axis and Y-axis are located, the vacuum chuck 30 is connected to the R-axis rotation system, and the positioning system is set on the supporting large base plate 1 , the material rack system is set on one side of the gantry load-bearing frame 2 , and the processing carrier 41 is set on the other side of the gantry load-bearing frame 2 .
进一步的根据本发明所述的玻璃精雕机械手装置,其中所述X轴运动系统包括X轴丝杆4、X轴丝杆固定板5、X轴伺服防护罩6、X轴伺服马达和X轴系统支架7,所述X轴系统支架7安装于所述龙门承重架2的顶部,所述X轴丝杆固定板5固定连接于所述X轴系统支架7的一端,所述X轴伺服防护罩6固定连接于所述X轴系统支架7的另一端,所述X轴伺服马达设置于所述X轴伺服防护罩6内,所述X轴丝杆4设置于所述X轴系统支架7内,所述X轴丝杆4的一端连接于所述X轴伺服马达的输出轴,所述X轴丝杆4的另一端连接于所述X轴丝杆固定板5,所述X轴丝杆4在所述X轴伺服马达的驱动下进行转动;所述Z轴运动系统包括Z轴系统支架21、Z轴伺服马达22、Z轴伺服防护罩23、Z轴丝杆固定板24和Z轴丝杆,所述Z轴系统支架21连接于所述X轴丝杆4,并能够在所述X轴丝杆4的转动驱动下在X轴系统支架7的外侧表面沿X轴方向进行直线往复运动,所述Z轴伺服防护罩23固定连接于所述Z轴系统支架21的顶端,所述Z轴伺服马达22设置于所述Z轴伺服防护罩23内,所述Z轴丝杆固定板24固定连接于所述Z轴系统支架21的底端,所述Z轴丝杆设置于所述Z轴系统支架21内,所述Z轴丝杆的一端连接于所述Z轴伺服马达22的输出轴,所述Z轴丝杆的另一端连接于所述Z轴丝杆固定板24,所述Z轴丝杆在所述Z轴伺服马达22的驱动下进行转动;所述Y轴运动系统包括Y轴系统第一支架12、Y轴丝杆固定板14、Y轴丝杆15、Y轴伺服马达16、Y轴伺服防护罩17和Y轴系统第二支架20,所述Y轴系统第一支架12和Y轴系统第二支架20一体垂直连接,且所述Y轴系统第一支架12穿过所述龙门承重架2并沿Y轴方向设置,所述Y轴系统第二支架20正对所述Z轴系统支架21并沿Z轴方向设置,所述Y轴系统第二支架20连接于所述Z轴丝杆,并能够在所述Z轴丝杆的转动驱动下在Z轴系统支架21的外侧表面沿Z轴方向进行直线往复运动,所述Y轴丝杆固定板14固定连接于所述Y轴系统第一支架12的一端,所述Y轴伺服防护罩17固定连接于所述Y轴系统第一支架12的另一端,所述Y轴伺服马达16设置于所述Y轴伺服防护罩17内,所述Y轴丝杆15设置于所述Y轴系统第一支架12内,所述Y轴丝杆15的一端连接于所述Y轴伺服马达16的输出轴,所述Y轴丝杆15的另一端连接于所述Y轴丝杆固定板14,所述Y轴丝杆15在所述Y轴伺服马达16的驱动下进行转动;所述R轴转动系统包括R轴驱动机构27、R轴360°旋转机构28和R轴90°翻转机构29,所述R轴驱动机构27连接于所述Y轴丝杆15,并能够在所述Y轴丝杆15的转动驱动下在Y轴系统第一支架12的底面沿Y轴方向进行直线往复运动,所述R轴360°旋转机构连接于所述R轴驱动机构27,并能够在所述R轴驱动机构27的驱动下进行360°旋转转动,所述R轴90°翻转机构29安装于所述R轴360°旋转机构28上,并连接于所述R轴驱动机构27,并能够在所述R轴驱动机构27的驱动下相对于所述R轴360°旋转机构28进行90°翻转转动,所述真空吸盘30安装于所述R轴90°翻转机构29上。Further according to the glass carving manipulator device of the present invention, wherein the X-axis motion system includes the X-axis screw 4, the X-axis screw fixing plate 5, the X-axis servo shield 6, the X-axis servo motor and the X-axis System bracket 7, the X-axis system bracket 7 is installed on the top of the gantry load-bearing frame 2, the X-axis screw fixing plate 5 is fixedly connected to one end of the X-axis system bracket 7, and the X-axis servo protection The cover 6 is fixedly connected to the other end of the X-axis system bracket 7, the X-axis servo motor is arranged inside the X-axis servo shield 6, and the X-axis screw rod 4 is arranged on the X-axis system bracket 7 Inside, one end of the X-axis screw 4 is connected to the output shaft of the X-axis servo motor, the other end of the X-axis screw 4 is connected to the X-axis screw fixing plate 5, and the X-axis screw The rod 4 rotates under the drive of the X-axis servo motor; the Z-axis motion system includes a Z-axis system support 21, a Z-axis servo motor 22, a Z-axis servo shield 23, a Z-axis screw fixing plate 24 and a Z-axis An axis screw, the Z-axis system support 21 is connected to the X-axis screw 4, and can make a straight line along the X-axis direction on the outer surface of the X-axis system support 7 under the rotation drive of the X-axis screw 4. reciprocating movement, the Z-axis servo shield 23 is fixedly connected to the top of the Z-axis system bracket 21, the Z-axis servo motor 22 is arranged in the Z-axis servo shield 23, and the Z-axis screw rod is fixed The plate 24 is fixedly connected to the bottom end of the Z-axis system bracket 21, the Z-axis screw is arranged in the Z-axis system bracket 21, and one end of the Z-axis screw is connected to the Z-axis servo motor 22 The other end of the Z-axis screw is connected to the Z-axis screw fixing plate 24, and the Z-axis screw rotates under the drive of the Z-axis servo motor 22; the Y-axis moves The system includes the first bracket 12 of the Y-axis system, the Y-axis screw fixing plate 14, the Y-axis screw 15, the Y-axis servo motor 16, the Y-axis servo shield 17 and the second bracket 20 of the Y-axis system. The first support 12 and the second support 20 of the Y-axis system are integrally connected vertically, and the first support 12 of the Y-axis system passes through the gantry load-bearing frame 2 and is arranged along the Y-axis direction, and the second support 20 of the Y-axis system Facing the Z-axis system bracket 21 and arranged along the Z-axis direction, the Y-axis system second bracket 20 is connected to the Z-axis screw, and can be driven by the rotation of the Z-axis screw on the Z-axis. The outer surface of the system support 21 reciprocates linearly along the Z-axis direction, the Y-axis screw fixing plate 14 is fixedly connected to one end of the first support 12 of the Y-axis system, and the Y-axis servo shield 17 is fixedly connected to The other end of the first bracket 12 of the Y-axis system, the Y-axis servo motor 16 is arranged in the Y-axis servo shield 17, and the Y-axis screw 15 is arranged on the first bracket 12 of the Y-axis system Inside, one end of the Y-axis screw 15 is connected to the output shaft of the Y-axis servo motor 16, the other end of the Y-axis screw 15 is connected to the Y-axis screw fixing plate 14, and the Y-axis The screw rod 15 is driven by the Y-axis servo motor 16 Rotate down; the R-axis rotation system includes an R-axis drive mechanism 27, an R-axis 360° rotation mechanism 28 and an R-axis 90° turning mechanism 29, and the R-axis drive mechanism 27 is connected to the Y-axis screw rod 15, And can be driven by the rotation of the Y-axis screw 15 on the bottom surface of the first bracket 12 of the Y-axis system to perform linear reciprocating motion along the Y-axis direction, and the R-axis 360° rotation mechanism is connected to the R-axis driving mechanism 27 , and can rotate 360° under the drive of the R-axis drive mechanism 27, the R-axis 90° turning mechanism 29 is installed on the R-axis 360° rotation mechanism 28, and is connected to the R-axis drive mechanism 27, and under the drive of the R-axis drive mechanism 27, it can perform a 90° flip rotation relative to the R-axis 360° rotation mechanism 28, and the vacuum chuck 30 is installed on the R-axis 90° flip mechanism 29 .
进一步的根据本发明所述的玻璃精雕机械手装置,其中所述龙门承重架2包括两根侧梁和一根横梁,两根侧梁平行设置,所述横梁连接于两根侧梁的顶端之间,每根侧梁的顶部均形成有放置台,所述横梁的后侧被龙门架防护罩11包围,所述X轴系统支架7的一端安装于所述龙门承重架2的一根侧梁的放置台上,所述X轴系统支架7的另一端安装于所述龙门承重架2的另一根侧梁的放置台上,且所述X轴系统支架7紧贴所述龙门承重架2的横梁设置。Further, according to the glass carving robot device of the present invention, wherein the gantry load-bearing frame 2 includes two side beams and a cross beam, the two side beams are arranged in parallel, and the cross beam is connected between the top ends of the two side beams In between, a placing table is formed on the top of each side beam, the rear side of the cross beam is surrounded by the gantry protective cover 11, and one end of the X-axis system bracket 7 is installed on a side beam of the gantry bearing frame 2 The other end of the X-axis system bracket 7 is installed on the placement platform of the other side beam of the gantry load-bearing frame 2, and the X-axis system bracket 7 is close to the gantry load-bearing frame 2 beams set.
进一步的根据本发明所述的玻璃精雕机械手装置,其中所述X轴运动系统还包括X轴托链固定座8、X轴托链9和X轴托链防护罩10,所述X轴托链固定座8设置于所述龙门承重架2的横梁上,所述X轴托链防护罩10通过所述X轴托链固定座8固定于所述龙门承重架2的横梁上,所述X轴托链9设置于所述X轴托链防护罩10内,所述X轴托链9连接于所述Z轴运动系统。Further according to the glass carving manipulator device of the present invention, wherein the X-axis motion system also includes an X-axis support chain fixing seat 8, an X-axis support chain 9 and an X-axis support chain protective cover 10, the X-axis support The chain fixing seat 8 is arranged on the beam of the gantry bearing frame 2, and the X-axis chain support shield 10 is fixed on the beam of the gantry bearing frame 2 through the X-axis supporting chain fixing seat 8, and the X The shaft support chain 9 is arranged in the X-axis support chain shield 10, and the X-axis support chain 9 is connected to the Z-axis motion system.
进一步的根据本发明所述的玻璃精雕机械手装置,其中所述Y轴运动系统还包括线路防护固定罩18、线路波纹管19和Y轴托链,所述线路防护固定罩18的一端连接于所述Y轴伺服防护罩17的顶部,所述线路防护固定罩18的另一端连接于所述线路波纹管19的一端,所述线路波纹管19的中部呈U型弯曲并跨越所述龙门承重架2的横梁,所述线路波纹管19的另一端连接于所述Z轴伺服防护罩23,所述Y轴托链设置于所述Y轴系统第一支架12上,并连接于所述R轴转动系统。Further according to the glass finely carved manipulator device of the present invention, wherein the Y-axis motion system further includes a line protection fixed cover 18, a line bellows 19 and a Y-axis support chain, one end of the line protection fixed cover 18 is connected to The top of the Y-axis servo protective cover 17, the other end of the line protective fixed cover 18 is connected to one end of the line bellows 19, the middle of the line bellows 19 is U-shaped bent and straddles the gantry load-bearing The beam of the frame 2, the other end of the line bellows 19 is connected to the Z-axis servo shield 23, the Y-axis support chain is arranged on the first bracket 12 of the Y-axis system, and connected to the R Shaft rotation system.
进一步的根据本发明所述的玻璃精雕机械手装置,其中所述真空吸盘30表面开设有若干真空吸附孔,且真空吸盘连接于气压控制单元,通过气压控制单元控制真空吸盘30的吸附真空打开与释放,当真空吸盘的吸附真空打开时能够借助负压作用将玻璃片吸附于真空吸盘表面,当真空吸盘的吸附真空释放时玻璃片脱离真空吸盘表面。Further according to the glass carving manipulator device of the present invention, wherein the surface of the vacuum chuck 30 is provided with a number of vacuum adsorption holes, and the vacuum chuck is connected to the air pressure control unit, and the suction vacuum opening and closing of the vacuum chuck 30 is controlled by the air pressure control unit. Release, when the adsorption vacuum of the vacuum chuck is turned on, the glass sheet can be adsorbed on the surface of the vacuum chuck by means of negative pressure, and the glass sheet is separated from the surface of the vacuum chuck when the suction vacuum of the vacuum chuck is released.
进一步的根据本发明所述的玻璃精雕机械手装置,其中所述定位系统包括定位平台31、定位校正块32和定位机构固定件33,所述定位平台31通过定位机构固定件33固定于所述支撑大底板1上,所述定位校正块32沿所述定位平台31的四周设置,并能够通过驱动气缸进行同步移动定位驱动,在所述定位平台上设置有真空吸附结构。Further according to the glass carving robot device of the present invention, wherein the positioning system includes a positioning platform 31, a positioning correction block 32 and a positioning mechanism fixing part 33, and the positioning platform 31 is fixed to the said positioning mechanism fixing part 33. Supporting the large base plate 1, the positioning correction block 32 is arranged along the periphery of the positioning platform 31, and can be driven by a driving cylinder for synchronous movement and positioning, and a vacuum adsorption structure is arranged on the positioning platform.
进一步的根据本发明所述的玻璃精雕机械手装置,其中所述定位平台具有矩形平板结构,沿所述定位平台31的四边对称的设置有四个所述定位校正块32,其中两个定位校正块32沿所述定位平台的长边相对设置并通过第一驱动气缸进行同步驱动,使得该两个定位校正块32能够同时同步向定位平台的长边方向或者同时同步向远离定位平台长边的方向进行移动,其中另两个定位校正块沿所述定位平台的短边相对设置并通过第二驱动气缸进行同步驱动,使得该另两个定位校正块32能够同时同步向定位平台的短边方向或者同时同步向远离定位平台短边的方向进行移动;当玻璃片放置于定位平台上时,第一驱动气缸驱动沿定位平台长边相对设置的两个定位校正块进行移动,并将玻璃片的两个长边夹设于两个定位校正块32之间,以对玻璃片的长边方向进行定位校正,同时/或者第二驱动气缸驱动沿定位平台短边相对设置的另两个定位校正块进行移动,并将玻璃片的两个短边夹设于另两个定位校正块32之间,以对玻璃片的短边方向进行定位校正。Further according to the glass finely carved manipulator device of the present invention, wherein the positioning platform has a rectangular flat plate structure, four positioning correction blocks 32 are arranged symmetrically along the four sides of the positioning platform 31, and two positioning correction blocks 32 are arranged symmetrically. The blocks 32 are relatively arranged along the long sides of the positioning platform and are synchronously driven by the first drive cylinder, so that the two positioning correction blocks 32 can be synchronously moved to the long side direction of the positioning platform or simultaneously to the direction away from the long side of the positioning platform. direction, wherein the other two positioning correction blocks are arranged oppositely along the short side of the positioning platform and are synchronously driven by the second drive cylinder, so that the other two positioning correction blocks 32 can simultaneously move to the short side direction of the positioning platform Or move synchronously to the direction away from the short side of the positioning platform; when the glass sheet is placed on the positioning platform, the first driving cylinder drives two positioning correction blocks that are relatively arranged along the long side of the positioning platform to move, and the glass sheet The two long sides are interposed between the two positioning correction blocks 32 to perform positioning correction on the long side direction of the glass sheet, and at the same time/or the second drive cylinder drives the other two positioning correction blocks oppositely arranged along the short sides of the positioning platform Move, and sandwich the two short sides of the glass sheet between the other two positioning correction blocks 32, so as to perform positioning correction on the short side direction of the glass sheet.
进一步的根据本发明所述的玻璃精雕机械手装置,其中所述料架系统包括料架机构固定块34、料盘支架35、料架固定板36和物料架37,所述料盘支架35通过所述料架机构固定块34固定连接于所述支撑大底板1上,所述物料架37通过料架固定板36固定设置于所述料盘支架35上,所述物料架37包括并排布置的放料插槽38和待加工物料插槽39,其中放料插槽38用于放置加工处理完成的玻璃片,其中待加工物料插槽39用于放置尚未进行加工处理的玻璃片。Further according to the glass fine carving manipulator device of the present invention, wherein the rack system includes a rack mechanism fixing block 34, a tray bracket 35, a rack fixing plate 36 and a material rack 37, and the tray bracket 35 passes through The material rack mechanism fixing block 34 is fixedly connected to the support large base plate 1, the material rack 37 is fixedly arranged on the material tray support 35 through the material rack fixing plate 36, and the material rack 37 includes side by side The discharge slot 38 and the material slot 39 to be processed, wherein the discharge slot 38 is used to place the glass sheet that has been processed, and the material slot 39 to be processed is used to place the glass sheet that has not been processed.
一种基于本发明所述玻璃精雕机械手装置进行的玻璃片加工处理方法,包括:A glass sheet processing method based on the finely carved glass manipulator device of the present invention, comprising:
第一步、上料加工过程,具体包括以下步骤:The first step, the feeding process, specifically includes the following steps:
(1)控制X轴运动系统带动真空吸盘移动至料架系统的待加工物料插槽的上方位置,控制Y轴运动系统带动真空吸盘移动至待加工物料插槽中待加工玻璃片的正上方,控制Z轴运动系统带动真空吸盘下降到能够抓取玻璃片的高度,控制R轴转动系统将真空吸盘的表面调整至与玻璃片表面平行;(1) Control the X-axis motion system to drive the vacuum suction cup to move to the upper position of the material slot to be processed in the rack system, and control the Y-axis motion system to drive the vacuum suction cup to move to the right above the glass sheet to be processed in the material slot to be processed, Control the Z-axis motion system to drive the vacuum suction cup down to the height that can grab the glass sheet, and control the R-axis rotation system to adjust the surface of the vacuum suction cup to be parallel to the surface of the glass sheet;
(2)微调X轴运动系统将真空吸盘移动至贴近玻璃片表面,启动真空吸盘将玻璃片吸附在真空吸盘上;(2) Fine-tune the X-axis motion system to move the vacuum suction cup close to the surface of the glass sheet, and start the vacuum suction cup to adsorb the glass sheet on the vacuum suction cup;
(3)控制Z轴运动系统将玻璃片提升至安全高度;(3) Control the Z-axis motion system to lift the glass sheet to a safe height;
(4)控制Y轴运动系统将玻璃片移动至定位系统的定位平台上方;(4) Control the Y-axis motion system to move the glass sheet above the positioning platform of the positioning system;
(5)控制R轴转动系统中的R轴90°翻转机构带动玻璃片迅速翻转90°,将玻璃片翻转至与定位平台平行;(5) Control the R-axis 90° turning mechanism in the R-axis rotation system to drive the glass sheet to turn over 90° quickly, and turn the glass sheet to be parallel to the positioning platform;
(6)控制X轴运动系统带动玻璃片平行移至定位平台正上方,控制Z轴运动系统带动玻璃片下降至定位平台平面,关闭真空吸盘的吸附真空,玻璃片脱离真空吸盘落到定位平台表面,控制Z轴运动系统将真空吸盘提升到待抓取高度;(6) Control the X-axis motion system to drive the glass sheet to move parallel to the top of the positioning platform, control the Z-axis motion system to drive the glass sheet down to the plane of the positioning platform, turn off the suction vacuum of the vacuum suction cup, and the glass sheet falls off the vacuum suction cup and falls to the surface of the positioning platform , control the Z-axis motion system to raise the vacuum suction cup to the height to be grasped;
(7)启动定位系统的定位校正块,对玻璃片的四周进行校正,校正完成后打开定位平台的吸附真空,将玻璃片定位于定位平台上;(7) Start the positioning correction block of the positioning system, and correct the surroundings of the glass sheet. After the correction is completed, open the adsorption vacuum of the positioning platform, and position the glass sheet on the positioning platform;
(8)控制Z轴运动系统带动真空吸盘下降至定位平台上的玻璃片表面,关闭定位平台的吸附真空,并打开真空吸盘的吸附真空,将定位好的玻璃片吸附在真空吸盘上,控制Z轴运动系统带动玻璃片上升到安全高度;(8) Control the Z-axis motion system to drive the vacuum suction cup down to the surface of the glass sheet on the positioning platform, turn off the suction vacuum of the positioning platform, and open the suction vacuum of the vacuum suction cup, adsorb the positioned glass sheet on the vacuum suction cup, and control Z The axis motion system drives the glass piece to rise to a safe height;
(9)控制R轴转动系统中的R轴360°旋转机构旋转180°,将玻璃片旋转至加工载具一侧;(9) Control the R-axis 360° rotation mechanism in the R-axis rotation system to rotate 180°, and rotate the glass sheet to the side of the processing carrier;
(10)控制X轴运动系统带动玻璃片移动至加工载具的位置附近,控制Y轴运动系统带动玻璃片移动至加工载具的正上方,控制Z轴运动系统迅速带动玻璃片下降至加工载具平面,关闭真空吸盘的吸附真空,将玻璃片放至加工载具上;(10) Control the X-axis motion system to drive the glass sheet to move to the vicinity of the processing carrier, control the Y-axis motion system to drive the glass sheet to move directly above the processing carrier, and control the Z-axis motion system to quickly drive the glass sheet down to the processing carrier With a flat surface, turn off the suction vacuum of the vacuum chuck, and place the glass sheet on the processing carrier;
(11)打开加工载具的吸附真空,将玻璃片牢牢吸附在加工载具上,进行加工处理,控制Z轴运动系统带动真空吸盘上升至安全高度,控制Y轴运动系统带动真空吸盘回到取放原点,完成对玻璃片的上料加工;(11) Turn on the adsorption vacuum of the processing carrier, firmly adsorb the glass sheet on the processing carrier, and carry out processing, control the Z-axis motion system to drive the vacuum suction cup to rise to a safe height, and control the Y-axis motion system to drive the vacuum suction cup back to Pick and place the origin to complete the feeding process of the glass sheet;
第二步、下料操作过程,具体包括以下步骤:The second step, the blanking operation process, specifically includes the following steps:
(1)玻璃片在加工载具上加工处理完成后,控制Y轴运动系统带动真空吸盘移动至玻璃片加工载具对应位置的正上方,控制Z轴运动系统带动真空吸盘下降至玻璃片表面,打开真空吸盘的吸附真空,关闭加工载具的吸附真空,将玻璃片吸附在真空吸盘上;(1) After the glass sheet is processed on the processing carrier, control the Y-axis motion system to drive the vacuum suction cup to move to the position directly above the corresponding position of the glass sheet processing carrier, and control the Z-axis motion system to drive the vacuum suction cup to drop to the surface of the glass sheet. Turn on the adsorption vacuum of the vacuum chuck, close the adsorption vacuum of the processing carrier, and adsorb the glass sheet on the vacuum chuck;
(2)控制Z轴运动系统带动玻璃片上升至安全高度;(2) Control the Z-axis motion system to drive the glass sheet up to a safe height;
(3)控制R轴转动系统中的R轴360°旋转机构旋转180°,将玻璃片旋转至物料架一侧;(3) Control the R-axis 360° rotation mechanism in the R-axis rotation system to rotate 180°, and rotate the glass sheet to the side of the material rack;
(4)控制R轴转动系统中的R轴90°翻转机构,将玻璃片垂直翻转90°;(4) Control the R-axis 90° turning mechanism in the R-axis rotation system to turn the glass sheet vertically by 90°;
(5)控制X轴运动系统和Y轴运动系统带动玻璃片移动至料架系统中放料插槽的正上方;(5) Control the X-axis motion system and the Y-axis motion system to drive the glass sheet to move directly above the discharge slot in the rack system;
(6)控制Z轴运动系统带动玻璃片下降,将玻璃片移动至放料插槽位置;(6) Control the Z-axis motion system to drive the glass sheet down, and move the glass sheet to the position of the discharge slot;
(7)控制真空吸盘的吸附真空关闭,将玻璃片插在放料插槽中;(7) Control the adsorption vacuum of the vacuum suction cup to close, and insert the glass sheet into the discharge slot;
(8)控制Z轴运动系统带动真空吸盘上升至安全高度,控制Y轴运动系统带动真空吸盘回到取放原点,完成对玻璃片的下料操作。(8) Control the Z-axis motion system to drive the vacuum suction cup to rise to a safe height, and control the Y-axis motion system to drive the vacuum suction cup to return to the origin of pick-and-place to complete the unloading operation of the glass sheet.
本发明所述玻璃精雕机械手装置具有以下技术创新特色和技术效果优点:The glass carving manipulator device of the present invention has the following technical innovation features and technical effect advantages:
(1)本发明所述玻璃精雕机械手装置通过X\Y\Z\R(360°)\R(90°)(旋转)五轴控制,精度更高,并且五轴一体设置、一体控制,效率高、安全性高、操作方便、组装方便。(1) The glass carving manipulator device of the present invention is controlled by five axes of X\Y\Z\R(360°)\R(90°) (rotation), which has higher precision, and the five axes are integrated and controlled, High efficiency, high safety, convenient operation and easy assembly.
(2)本发明所述玻璃精雕机械手装置设置为悬空的方式,将X\Y\Z\R五轴远离加工区,有效远离切削液,延长设备寿命。(2) The glass engraving manipulator device of the present invention is set in a suspended manner, keeping the five axes of X\Y\Z\R away from the processing area, effectively keeping away from the cutting fluid, and prolonging the life of the equipment.
(3)本发明首创的将玻璃精雕机械手装置的产品区(待加工物料插槽、放料插槽)与加工区(加工载具位置)分别设置在整个机构的两侧,方便人工对初始品、成品的取放,提高了生产的效率,同时产品区远离加工区,有效避免机械对人造成伤害,安全性高。(3) The product area (slot for material to be processed, discharge slot) and processing area (position of processing carrier) of the glass engraving manipulator device are set on both sides of the whole mechanism, which is convenient for manual initial adjustment. The pick-and-place of products and finished products improves the efficiency of production. At the same time, the product area is far away from the processing area, which can effectively avoid the harm caused by machinery to people, and has high safety.
(4)本发明首创在玻璃精雕机械手装置中将定位系统与加工载具分开设置,这样做的好处包括:4.1对加工载具的更换更为方便,适应更广的加工范围。4.2定位系统可单独设置,同时能够自动实现玻璃四面定位,定位精度更高,定位自动化程度更高。4.3本发明将定位系统设置在加工区外,有效防止切削液的破坏,以及避免了玻璃加工残渣卡在定位平台载具上,导致载具无法正常定位。4.4本发明只需要一个定位系统就能配合多个加工载具的产品定位,其中的定位校正块能够基于定位驱动气缸进行自动的定位移动,能够对多个尺寸的玻璃片进行精准定位,节省了生产的成本。(4) The present invention is the first to set the positioning system and the processing carrier separately in the glass carving robot device. The benefits of doing so include: 4.1 It is more convenient to replace the processing carrier and adapt to a wider processing range. 4.2 The positioning system can be set separately, and at the same time, it can automatically realize the positioning of the four sides of the glass, with higher positioning accuracy and a higher degree of positioning automation. 4.3 In the present invention, the positioning system is set outside the processing area, which effectively prevents the damage of the cutting fluid and prevents the glass processing residue from being stuck on the positioning platform carrier, resulting in the carrier being unable to be positioned normally. 4.4 The present invention only needs one positioning system to cooperate with the product positioning of multiple processing carriers. The positioning correction block can be automatically positioned and moved based on the positioning drive cylinder, and can accurately position glass sheets of multiple sizes, saving The cost of production.
(5)本发明通过增设R轴转动系统,同时实现了真空吸盘整体在水平面内(本发明定义的XY平面内)在360°范围内的自由旋转和在水平面与垂直面之间90°的翻转切换,从而能够很好的满足产品区(待加工物流插槽、放料插槽)与加工区(加工载具位置)间隔设置在机构两侧的操作需要,方便用户取放料及提高操作安全性,属于对现有单侧取放料精雕机的重大改进,具有广阔的推广应用前景。(5) The present invention simultaneously realizes the free rotation of the vacuum chuck in the horizontal plane (in the XY plane defined by the present invention) in the range of 360° and the 90° flip between the horizontal plane and the vertical plane by adding the R-axis rotation system Switching, so that it can well meet the operation needs of the product area (logistics slot to be processed, discharge slot) and the processing area (processing carrier position) on both sides of the mechanism, which is convenient for users to pick and place materials and improves operational safety. , which belongs to the major improvement of the existing single-side pick-and-place engraving machine, and has broad prospects for popularization and application.
附图说明Description of drawings
附图1为本发明所述玻璃精雕机械手装置在第一视角位置的立体结构示意图;Accompanying drawing 1 is the three-dimensional structure schematic diagram of the glass carving manipulator device in the first viewing angle according to the present invention;
附图2为本发明所述玻璃精雕机械手装置在第二视角位置的立体结构示意图;Accompanying drawing 2 is the three-dimensional structure schematic diagram of the glass carving manipulator device in the second viewing angle according to the present invention;
图中各附图标记的含义如下:The meaning of each reference mark in the figure is as follows:
1、支撑大底板,2、龙门承重架,3、X轴固定底板,4、X轴丝杆,5、X轴丝杆固定板,6、X轴伺服防护罩,7、X轴系统支架,8、X轴托链固定座,9、X轴托链,10、X轴托链防护罩,11、龙门架防护罩,12、Y轴系统第一支架,13、固定螺母,14、Y轴丝杆固定板,15、Y轴丝杆,16、Y轴伺服马达,17、Y轴伺服防护罩,18、线路防护固定罩,19、线路波纹管,20、Y轴系统第二支架,21、Z轴系统支架,22、Z轴伺服马达,23、Z轴伺服防护罩,24、Z轴丝杆固定板,25、第一支架顶面,26、Z轴防护罩,27、R轴驱动机构,28、R轴360°旋转机构,29、R轴90°翻转机构,30、真空吸盘,31、定位平台,32、定位校正块,33、定位机构固定件,34、料架机构固定块,35、料盘支架,36、料架固定板,37、物料架,38、放料插槽,39、待加工物料插槽,40、玻璃片,41、加工载具。1. Support large base plate, 2. Gantry load-bearing frame, 3. X-axis fixed base plate, 4. X-axis screw rod, 5. X-axis screw rod fixed plate, 6. X-axis servo shield, 7. X-axis system bracket, 8. X-axis supporting chain fixing seat, 9. X-axis supporting chain, 10. X-axis supporting chain protective cover, 11. Gantry protective cover, 12. The first bracket of Y-axis system, 13. Fixed nut, 14. Y-axis Screw rod fixing plate, 15, Y-axis screw rod, 16, Y-axis servo motor, 17, Y-axis servo protective cover, 18, line protective fixed cover, 19, line bellows, 20, second bracket of Y-axis system, 21 , Z-axis system bracket, 22, Z-axis servo motor, 23, Z-axis servo shield, 24, Z-axis screw fixing plate, 25, the top surface of the first bracket, 26, Z-axis shield, 27, R-axis drive Mechanism, 28, R-axis 360 ° rotation mechanism, 29, R-axis 90 ° flip mechanism, 30, vacuum suction cup, 31, positioning platform, 32, positioning correction block, 33, positioning mechanism fixing part, 34, material rack mechanism fixing block , 35, material tray support, 36, material rack fixing plate, 37, material rack, 38, feeding slot, 39, material slot to be processed, 40, glass sheet, 41, processing carrier.
具体实施方式Detailed ways
以下结合附图对本发明的技术方案进行详细的描述,以使本领域技术人员能够更加清楚的理解本发明,但并不因此限制本发明的保护范围。The technical solutions of the present invention will be described in detail below in conjunction with the accompanying drawings, so that those skilled in the art can understand the present invention more clearly, but the protection scope of the present invention is not limited thereby.
同时结合附图1和附图2,其是本发明所述玻璃精雕机械手装置从不同视角看的立体结构示意图,如图所示,本发明所述的玻璃精雕机械手装置包括:支撑大底板1、龙门承重架2、X轴运动系统、Y轴运动系统、Z轴运动系统、R轴转动系统、真空吸盘30、定位系统、料架系统和加工载具41。Combined with accompanying drawing 1 and accompanying drawing 2 at the same time, it is the three-dimensional structural diagram of the glass carving manipulator device of the present invention viewed from different angles, as shown in the figure, the glass carving manipulator device of the present invention includes: supporting the large base plate 1. Gantry bearing frame 2, X-axis motion system, Y-axis motion system, Z-axis motion system, R-axis rotation system, vacuum suction cup 30, positioning system, material rack system and processing carrier 41.
所述的龙门承重架2设置于所述支撑大底板1上,所述X轴运动系统设置于所述龙门承重架2的顶部,所述Z轴运动系统连接于所述X轴运动系统,并能够在所述X轴运动系统的驱动下沿龙门承重架2的跨度方向(亦即宽度方向)进行直线往复运动,该方向定义为X轴方向。所述Y轴运动系统连接于所述Z轴运动系统,并能够在所述Z轴运动系统的驱动下沿龙门承重架2的高度方向进行直线往复运动,该方向定义为Z轴方向,所述R轴转动系统连接于所述Y轴运动系统,并能够在所述Y轴运动系统的驱动下沿龙门承重架2的穿透方向进行直线往复运动,该方向定义为Y轴方向,且所述X轴方向、Y轴方向和Z轴方向相互垂直。且所述R轴转动系统能够同时提供可独立控制的360°旋转转动和90°翻转运动,且360°旋转运动的转轴方向与所述Z轴方向平行,所述90°翻转运动为在水平平面和竖直平面之间的转动切换运动。所述真空吸盘30连接于所述R轴转动系统,所述定位系统设置于所述支撑大底板1上,所述料架系统设置于所述龙门承重架2的一侧,所述加工载具41设置于所述龙门承重架2的另一侧。在所述X轴运动系统、Y轴运动系统、Z轴运动系统、R轴转动系统提供的X、Y、Z方向和360°旋转与90°翻转五个维度的运动驱动下,所述真空吸盘30从所述料架系统吸取待加工玻璃片后,转移至所述定位系统进行玻璃片位置的精确定位,然后所述真空吸盘30将定位后的玻璃片从所述定位系统上取下后转移至所述加工载具41上进行玻璃片的清洗加工,加工完成后所述真空吸盘30将玻璃片从加工载具41上再次转移至所述料架系统上,完成玻璃片加工。The gantry load-bearing frame 2 is arranged on the support large base plate 1, the X-axis motion system is arranged on the top of the gantry load-bearing frame 2, the Z-axis motion system is connected to the X-axis motion system, and Driven by the X-axis motion system, linear reciprocating motion can be performed along the span direction (ie width direction) of the gantry load frame 2, and this direction is defined as the X-axis direction. The Y-axis motion system is connected to the Z-axis motion system, and can perform linear reciprocating motion along the height direction of the gantry load frame 2 under the drive of the Z-axis motion system. This direction is defined as the Z-axis direction, and the The R-axis rotation system is connected to the Y-axis motion system, and can perform linear reciprocating motion along the penetration direction of the gantry bearing frame 2 under the drive of the Y-axis motion system. This direction is defined as the Y-axis direction, and the The X-axis direction, the Y-axis direction and the Z-axis direction are perpendicular to each other. Moreover, the R-axis rotation system can simultaneously provide independently controllable 360° rotation and 90° overturning motion, and the direction of the rotating axis of the 360° rotating motion is parallel to the direction of the Z-axis, and the 90° overturning motion is in the horizontal plane Rotational switching motion between the vertical and vertical planes. The vacuum chuck 30 is connected to the R-axis rotation system, the positioning system is set on the support base 1, the rack system is set on one side of the gantry bearing frame 2, and the processing carrier 41 is arranged on the other side of the gantry bearing frame 2 . Driven by the X, Y, Z directions, 360° rotation and 90° flip provided by the X-axis motion system, Y-axis motion system, Z-axis motion system, and R-axis rotation system, the vacuum suction cup 30 After sucking the glass sheet to be processed from the rack system, it is transferred to the positioning system for precise positioning of the position of the glass sheet, and then the vacuum chuck 30 removes the positioned glass sheet from the positioning system and transfers it Clean the glass sheet on the processing carrier 41. After the processing is completed, the vacuum chuck 30 transfers the glass sheet from the processing carrier 41 to the rack system again to complete the processing of the glass sheet.
进一步的,所述龙门承重架2包括两根侧梁和一根横梁,两根侧梁平行设置,所述横梁连接于两根侧梁的顶端之间,两根侧梁的顶部均形成有放置台,所述X轴运动系统安装于所述放置台上,并紧贴所述横梁设置,所述横梁的后侧被龙门架防护罩11包围。Further, the gantry bearing frame 2 includes two side beams and a cross beam, the two side beams are arranged in parallel, the cross beam is connected between the top ends of the two side beams, and the tops of the two side beams are formed with a platform, the X-axis motion system is installed on the placement platform, and is arranged close to the beam, and the rear side of the beam is surrounded by the gantry protective cover 11 .
进一步的,所述X轴运动系统包括X轴固定底板3、X轴丝杆4、X轴丝杆固定板5、X轴伺服防护罩6、X轴系统支架7、X轴托链固定座8、X轴托链9和X轴托链防护罩10,所述X轴系统支架7的一端安装于所述龙门承重架2的第一侧梁顶部的放置台上,所述X轴系统支架7的另一端安装于所述龙门承重架2的第二侧梁顶部的放置台上,所述X轴系统支架7的一端通过X轴固定底板3固定连接于所述放置台上,所述X轴丝杆固定板5固定连接于所述X轴系统支架7的一端,所述X轴系统支架7的另一端固定连接有X轴伺服防护罩6,所述X轴伺服防护罩6内设置有X轴伺服马达,所述X轴系统支架7内设置有所述X轴丝杆4,所述X轴丝杆4的一端连接于所述X轴伺服马达的输出轴,所述X轴丝杆4的另一端连接于所述X轴丝杆固定板5,所述X轴丝杆4在所述X轴伺服马达的驱动下进行转动。所述X轴托链固定座8设置于所述龙门承重架2的横梁上,所述X轴托链防护罩10通过所述X轴托链固定座8固定于所述龙门承重架2的横梁上,所述X轴托链9设置于所述X轴托链防护罩10内,且所述X轴托链9连接于所述Z轴运动系统(为清楚显示其他结构,示意图中两者未连接),用于保护X轴运动系统和Z轴运动系统的必要电气路等。所述X轴丝杆4连接于所述Z轴运动系统,在所述X轴伺服马达的驱动下,所述X轴丝杆4进行转动,并通过丝杆转动驱动所述Z轴运动系统在X轴系统支架7外侧表面沿X轴方向进行直线往复运动。Further, the X-axis motion system includes an X-axis fixed base plate 3, an X-axis screw rod 4, an X-axis screw rod fixing plate 5, an X-axis servo shield 6, an X-axis system bracket 7, and an X-axis chain support seat 8 , X-axis support chain 9 and X-axis support chain protective cover 10, one end of the X-axis system support 7 is installed on the placement platform at the top of the first side beam of the gantry bearing frame 2, and the X-axis system support 7 The other end of the gantry load-bearing frame 2 is installed on the placement table at the top of the second side beam, and one end of the X-axis system bracket 7 is fixedly connected to the placement table through the X-axis fixed base plate 3, and the X-axis The screw fixing plate 5 is fixedly connected to one end of the X-axis system bracket 7, and the other end of the X-axis system bracket 7 is fixedly connected to the X-axis servo shield 6, and the X-axis servo shield 6 is provided with an X axis servo motor, the X-axis system bracket 7 is provided with the X-axis screw 4, one end of the X-axis screw 4 is connected to the output shaft of the X-axis servo motor, and the X-axis screw 4 The other end is connected to the X-axis screw fixing plate 5, and the X-axis screw 4 rotates under the drive of the X-axis servo motor. The X-axis support chain fixing seat 8 is arranged on the crossbeam of the gantry load-bearing frame 2, and the X-axis support chain protection cover 10 is fixed on the crossbeam of the gantry load-bearing frame 2 through the X-axis support chain fixation seat 8 Above, the X-axis support chain 9 is arranged in the X-axis support chain shield 10, and the X-axis support chain 9 is connected to the Z-axis motion system (in order to clearly show other structures, the two are not shown in the schematic diagram. Connection), used to protect the necessary electrical circuits of the X-axis motion system and the Z-axis motion system, etc. The X-axis screw 4 is connected to the Z-axis motion system, driven by the X-axis servo motor, the X-axis screw 4 rotates, and the Z-axis motion system is driven by the rotation of the screw. The outer surface of the X-axis system bracket 7 performs linear reciprocating motion along the X-axis direction.
进一步的,Z轴运动系统包括Z轴系统支架21、Z轴伺服马达22、Z轴伺服防护罩23、Z轴丝杆固定板24和Z轴防护罩26,所述Z轴系统支架21连接于所述X轴运动系统的X轴丝杆4,并能够在所述X轴丝杆4的带动下沿X方向进行直线移动,所述Z轴系统支架21的顶端连接有所述Z轴伺服防护罩23,所述Z轴伺服防护罩23内设置有Z轴伺服马达22,所述Z轴系统支架21的底端连接有所述Z轴丝杆固定板24,所述Z轴系统支架21内设置有Z轴丝杆,所述Z轴丝杆的一端连接于所述Z轴伺服马达22的输出轴,所述Z轴丝杆的另一端连接于所述Z轴丝杆固定板24,所述Z轴丝杆在所述Z轴伺服马达22的驱动下进行转动。进一步优选的(非必要的)所述Z轴运动系统可通过Z轴防护罩26整体包围。所述Z轴丝杆连接于所述Y轴运动系统,在所述Z轴伺服马达22的驱动下,所述Z轴丝杆进行转动,并通过丝杆转动驱动所述Y轴运动系统在Z轴系统支架21的外侧表面沿Z轴方向进行直线升降运动。Further, the Z-axis motion system includes a Z-axis system bracket 21, a Z-axis servo motor 22, a Z-axis servo shield 23, a Z-axis screw fixing plate 24 and a Z-axis shield 26, and the Z-axis system bracket 21 is connected to The X-axis screw 4 of the X-axis motion system can move linearly along the X direction under the drive of the X-axis screw 4, and the top of the Z-axis system bracket 21 is connected to the Z-axis servo protection Cover 23, the Z-axis servo shield 23 is provided with a Z-axis servo motor 22, the bottom end of the Z-axis system bracket 21 is connected to the Z-axis screw fixing plate 24, and the Z-axis system bracket 21 A Z-axis screw is provided, one end of the Z-axis screw is connected to the output shaft of the Z-axis servo motor 22, and the other end of the Z-axis screw is connected to the Z-axis screw fixing plate 24, so The Z-axis screw rod is driven by the Z-axis servo motor 22 to rotate. Further preferably (not necessary), the Z-axis motion system can be entirely surrounded by a Z-axis shield 26 . The Z-axis screw is connected to the Y-axis motion system, driven by the Z-axis servo motor 22, the Z-axis screw rotates, and the Y-axis motion system is driven by the screw to rotate in Z The outer surface of the shaft system bracket 21 performs linear lifting motion along the Z-axis direction.
进一步的,所述Y轴运动系统包括Y轴系统第一支架12、固定螺母13、Y轴丝杆固定板14、Y轴丝杆15、Y轴伺服马达16、Y轴伺服防护罩17、线路防护固定罩18、线路波纹管19、Y轴托链和Y轴系统第二支架20,所述Y轴系统第一支架12和Y轴系统第二支架20一体垂直连接,且所述Y轴系统第一支架12水平设置,所述Y轴系统第二支架20竖直设置,且所述Y轴系统第二支架20连接于所述Z轴丝杆,并能够随Z轴丝杆的转动进行竖向直线移动,所述Y轴系统第一支架12的一端通过固定螺母13连接于Y轴丝杆固定板14,所述Y轴系统第一支架12的另一端连接有所述Y轴伺服防护罩17,所述Y轴伺服防护罩17内设置有所述Y轴伺服马达16,所述Y轴丝杆15设置于所述Y轴系统第一支架12内,且所述Y轴丝杆15的一端连接于所述Y轴丝杆固定板14,所述Y轴丝杆15的另一端连接于所述Y轴伺服马达16的输出轴,所述Y轴丝杆15在所述Y轴伺服马达16的驱动下进行转动。所述Y轴伺服防护罩17的顶部连接于所述线路防护固定罩18,所述线路防护固定罩18连接于所述线路波纹管19的一端,所述线路波纹管19呈U型弯曲,且所述线路波纹管19跨越所述龙门承重架2的横梁设置,所述线路波纹管19的另一端连接于所述Z轴伺服防护罩23内,所述横梁处于所述线路波纹管19的U型完全内部。通过所述线路波纹管19和线路防护固定罩18为Y轴运动系统和R轴转动系统提供必要的电气路保护管路,尤其是为Y轴伺服马达16以及R轴转动系统的相关电气路提供类似于拖链的保护管路系统。所述Y轴托链设置于第一支架顶面25,并连接于所述R轴转动系统和Y轴运动系统之间(为清楚显示其他结构,示意图中两者未连接),优选的所述Y轴托链的一端连接于Y轴伺服防护罩内,另一端连接于R轴转动系统,用于向R轴转动系统提供相关电气路。所述R轴转动系统连接于所述Y轴丝杆15,在所述Y轴伺服马达16的驱动下,所述Y轴丝杆进行转动,并通过丝杆转动驱动所述R轴转动系统在Y轴系统第一支架12的底面沿Y轴方向进行直线往复移动。Further, the Y-axis motion system includes a first bracket 12 of the Y-axis system, a fixing nut 13, a Y-axis screw fixing plate 14, a Y-axis screw 15, a Y-axis servo motor 16, a Y-axis servo shield 17, and a circuit The protective fixed cover 18, the line bellows 19, the Y-axis support chain and the second bracket 20 of the Y-axis system, the first bracket 12 of the Y-axis system and the second bracket 20 of the Y-axis system are integrally connected vertically, and the Y-axis system The first support 12 is arranged horizontally, the second support 20 of the Y-axis system is vertically arranged, and the second support 20 of the Y-axis system is connected to the Z-axis screw, and can be vertically adjusted with the rotation of the Z-axis screw. Moving in a straight line, one end of the first bracket 12 of the Y-axis system is connected to the Y-axis screw fixing plate 14 through a fixing nut 13, and the other end of the first bracket 12 of the Y-axis system is connected to the Y-axis servo shield 17. The Y-axis servo motor 16 is set inside the Y-axis servo shield 17, the Y-axis screw 15 is set in the first support 12 of the Y-axis system, and the Y-axis screw 15 One end is connected to the Y-axis screw fixing plate 14, the other end of the Y-axis screw 15 is connected to the output shaft of the Y-axis servo motor 16, and the Y-axis screw 15 is connected to the Y-axis servo motor. Rotate under the drive of 16. The top of the Y-axis servo protection cover 17 is connected to the line protection fixed cover 18, and the line protection fixed cover 18 is connected to one end of the line bellows 19, and the line bellows 19 is U-shaped, and The line bellows 19 is arranged across the beam of the gantry bearing frame 2, the other end of the line bellows 19 is connected to the Z-axis servo shield 23, and the beam is at the U of the line bellows 19. type completely internal. Provide necessary electrical circuit protection pipelines for the Y-axis motion system and the R-axis rotation system through the line bellows 19 and the line protection fixed cover 18, especially for the Y-axis servo motor 16 and the relevant electrical circuits of the R-axis rotation system. A protective piping system similar to drag chains. The Y-axis support chain is arranged on the top surface 25 of the first bracket, and is connected between the R-axis rotation system and the Y-axis motion system (in order to clearly show other structures, the two are not connected in the schematic diagram), preferably the One end of the Y-axis support chain is connected to the Y-axis servo shield, and the other end is connected to the R-axis rotation system to provide relevant electrical circuits for the R-axis rotation system. The R-axis rotation system is connected to the Y-axis screw 15, driven by the Y-axis servo motor 16, the Y-axis screw rotates, and the R-axis rotation system is driven by the rotation of the screw. The bottom surface of the first bracket 12 of the Y-axis system reciprocates linearly along the Y-axis direction.
进一步的,所述R轴转动系统包括R轴驱动机构27、R轴360°旋转机构28和R轴90°翻转机构29,所述R轴驱动机构27在Y轴系统第一支架12的底面连接于所述Y轴丝杆15,并能够在Y轴丝杆15的传动带动下沿Y轴方向进行直线往复移动,所述R轴360°旋转机构连接于所述R轴驱动机构27,并能够在所述R轴驱动机构27的驱动下在XY平面内进行360°的自由转动,所述R轴90°翻转机构29的后端连接于所述R轴360°旋转机构28,所述R轴驱动机构27通过所述R轴360°旋转机构28连接于所述R轴90°翻转机构29,通过所述R轴驱动机构27驱动所述R轴90°翻转机构29相对于所述R轴360°旋转机构28进行90°旋转,所述R轴90°翻转机构29的前端连接于所述真空吸盘30,从而通过所述R轴90°翻转机构29能够实现真空吸盘30在水平面(XY平面内)和其垂直面之间的90°翻转切换。Further, the R-axis rotation system includes an R-axis driving mechanism 27, an R-axis 360° rotation mechanism 28 and an R-axis 90° turning mechanism 29, and the R-axis driving mechanism 27 is connected to the bottom surface of the first bracket 12 of the Y-axis system Based on the Y-axis screw 15, and can be driven by the Y-axis screw 15 to perform linear reciprocating movement along the Y-axis direction, the R-axis 360° rotation mechanism is connected to the R-axis driving mechanism 27, and can Under the drive of the R-axis driving mechanism 27, 360° free rotation is performed in the XY plane. The rear end of the R-axis 90° turning mechanism 29 is connected to the R-axis 360° rotating mechanism 28, and the R-axis The driving mechanism 27 is connected to the R-axis 90° turning mechanism 29 through the R-axis 360° rotating mechanism 28, and the R-axis 90° turning mechanism 29 is driven by the R-axis driving mechanism 27 relative to the R-axis 360 The rotation mechanism 28 rotates 90°, and the front end of the R-axis 90° turning mechanism 29 is connected to the vacuum chuck 30, so that the vacuum chuck 30 can be positioned in the horizontal plane (in the XY plane) by the R-axis 90° turning mechanism 29. ) and a 90° flip switch between its vertical plane.
进一步的,所述真空吸盘30连接于气压控制单元,通过气压控制单元控制真空吸盘30的气吸打开与释放,当真空吸盘气吸打开时能够借助气体负压作用将玻璃片吸附于真空吸盘表面,当真空吸盘气吸释放时玻璃片脱离真空吸盘表面。所述真空吸盘30与气压控制单元之间的连接管路和线路通过Y轴托链进行引导和保护。Further, the vacuum chuck 30 is connected to the air pressure control unit, and the air suction opening and release of the vacuum chuck 30 is controlled by the air pressure control unit. When the vacuum chuck 30 is sucked open, the glass sheet can be adsorbed on the surface of the vacuum chuck by means of the negative pressure of the gas. , when the vacuum chuck is air-suctioned and released, the glass piece is detached from the surface of the vacuum chuck. The connecting pipes and lines between the vacuum chuck 30 and the air pressure control unit are guided and protected by the Y-axis support chain.
进一步的,所述定位系统包括定位平台31、定位校正块32和定位机构固定件33,所述定位平台31通过定位机构固定件33固定于所述支撑大底板1上,所述定位平台31的形状与玻璃片的形状相对应,且面积略大于玻璃片,优选的所述定位平台31与玻璃片对应的具有矩形平台结构,在所述定位平台上设置有真空吸附结构,能够通过启动真空吸附将玻璃片吸附在定位平台上。沿所述定位平台31的四边对称的设置有四个定位校正块32,所述定位校正块32略微突出于定位平台表面,并能够沿定位平台表面进行移动,其中沿所述定位平台的长边设置的两个定位校正块32通过同一驱动气缸(第一驱动气缸)进行同步驱动,使得该两个定位校正块32能够同时同步向定位平台的长边方向或者远离定位平台的长边方向进行移动,且沿所述定位平台的短边设置的另两个定位校正块32也通过另一驱动气缸(第二驱动气缸)进行同步驱动,使得该另两个定位校正块32能够同时同步向定位平台的短边方向或者远离定位平台的短边方向进行移动。这样当玻璃片放置于定位平台上时,第一驱动气缸驱动沿定位平台长边相对设置的两个定位校正块进行移动,并将玻璃片的两个长边夹设于两个定位校正块32之间,以对玻璃片的长边方向进行校正,同时/或者第二驱动气缸驱动沿定位平台短边相对设置的另两个定位校正块进行移动,并将玻璃片的两个短边夹设于两个定位校正块32之间,以对玻璃片的短边方向进行校正。Further, the positioning system includes a positioning platform 31, a positioning correction block 32 and a positioning mechanism fixing piece 33, the positioning platform 31 is fixed on the supporting large base plate 1 through the positioning mechanism fixing piece 33, and the positioning platform 31 The shape corresponds to the shape of the glass sheet, and the area is slightly larger than the glass sheet. Preferably, the positioning platform 31 has a rectangular platform structure corresponding to the glass sheet. Adsorb the glass slide on the positioning platform. Four positioning correction blocks 32 are arranged symmetrically along the four sides of the positioning platform 31, and the positioning correction blocks 32 protrude slightly from the surface of the positioning platform and can move along the surface of the positioning platform, wherein along the long side of the positioning platform The two positioning correction blocks 32 are synchronously driven by the same driving cylinder (the first driving cylinder), so that the two positioning correction blocks 32 can move synchronously to the long side direction of the positioning platform or away from the long side direction of the positioning platform , and the other two positioning correction blocks 32 that are arranged along the short side of the positioning platform are also synchronously driven by another driving cylinder (second driving cylinder), so that the other two positioning correction blocks 32 can simultaneously move toward the positioning platform Move in the direction of the short side of the positioning platform or away from the short side of the positioning platform. In this way, when the glass sheet is placed on the positioning platform, the first driving cylinder drives the two positioning correction blocks arranged oppositely along the long side of the positioning platform to move, and the two long sides of the glass sheet are sandwiched between the two positioning correction blocks 32 In between, to correct the direction of the long side of the glass sheet, at the same time/or the second drive cylinder drives the other two positioning correction blocks set opposite to each other along the short side of the positioning platform to move, and clamp the two short sides of the glass sheet Between the two positioning correction blocks 32, the direction of the short side of the glass sheet is corrected.
进一步的,所述料架系统设置于所述龙门承重架2的一侧,且所述料架系统设包括料架机构固定块34、料盘支架35、料架固定板36和物料架37,所述料盘支架35通过所述料架机构固定块34固定连接于所述支撑大底板1上,所述物料架37通过料架固定板36固定设置于所述料盘支架35上,所述物料架37包括并排布置的放料插槽38和待加工物料插槽39,其中放料插槽38用于放置加工处理完成的玻璃片,所述待加工物料插槽39用于放置尚未进行加工处理的玻璃片,玻璃片插入放料插槽38和待加工物料插槽39内。Further, the material rack system is arranged on one side of the gantry load-bearing frame 2, and the material rack system includes a material rack mechanism fixing block 34, a material tray bracket 35, a material rack fixing plate 36 and a material rack 37, The material tray support 35 is fixedly connected to the support large base plate 1 through the material shelf mechanism fixing block 34, and the material shelf 37 is fixedly arranged on the material tray support 35 through the material shelf fixing plate 36. The material rack 37 includes a discharge slot 38 arranged side by side and a material slot 39 to be processed, wherein the discharge slot 38 is used to place the glass sheet that has been processed, and the material slot 39 to be processed is used to place the glass sheet that has not yet been processed. The glass sheet of processing, glass sheet is inserted in the discharge slot 38 and the material slot 39 to be processed.
所述加工载具41设置于所述龙门承重架的另一侧,优选的所述加工载具41为清洗加工载具,并具有真空吸附功能,在加工时打开真空吸附将玻璃片牢牢吸附在加工载具上,完成加工时,释放真空吸附,使得玻璃片脱离加工载具。The processing carrier 41 is arranged on the other side of the gantry load-bearing frame, preferably the processing carrier 41 is a cleaning processing carrier, and has a vacuum adsorption function, and the vacuum adsorption is turned on during processing to firmly absorb the glass sheet On the processing carrier, when the processing is completed, the vacuum suction is released, so that the glass sheet is separated from the processing carrier.
最后给出采用本发明所述玻璃精雕机械手装置进行玻璃片的加工处理方法:Finally, provide the processing method of the glass sheet using the glass finely carved manipulator device of the present invention:
一、上料过程,具体包括以下步骤:1. The feeding process includes the following steps:
(1)控制X轴运动系统带动真空吸盘移动至待加工物料插槽的上方位置,控制Y轴运动系统带动真空吸盘移动至待加工物料插槽中待加工玻璃片的正上方,控制Z轴运动系统带动真空吸盘下降到能够抓取玻璃片的高度,控制R轴转动系统将真空吸盘的角度调整至与玻璃片表面平行。(1) Control the X-axis motion system to drive the vacuum suction cup to move to the position above the material slot to be processed, control the Y-axis motion system to drive the vacuum suction cup to move to the right above the glass sheet to be processed in the material slot to be processed, and control the Z-axis movement The system drives the vacuum chuck down to a height that can grab the glass sheet, and controls the R-axis rotation system to adjust the angle of the vacuum chuck to be parallel to the surface of the glass sheet.
(2)控制微调X轴运动系统将真空吸盘移动至贴近玻璃片平面上,启动真空吸盘将玻璃片吸附在真空吸盘上。(2) Control and fine-tune the X-axis motion system to move the vacuum suction cup close to the plane of the glass sheet, and start the vacuum suction cup to adsorb the glass sheet on the vacuum suction cup.
(3)控制Z轴运动系统将玻璃片提升至安全高度。(3) Control the Z-axis motion system to lift the glass sheet to a safe height.
(4)控制Y轴运动系统将玻璃片移至定位平台上方。(4) Control the Y-axis motion system to move the glass sheet above the positioning platform.
(5)控制R轴90°翻转机构带动玻璃片迅速旋转90°,将玻璃片翻转至与定位平台平行。(5) Control the R-axis 90° turning mechanism to drive the glass sheet to rotate 90° rapidly, and turn the glass sheet to be parallel to the positioning platform.
(6)控制X轴运动系统带动玻璃片平行移至定位平台正上方,控制Z轴运动系统带动玻璃片下降至定位平台平面,真空吸盘的吸附真空关闭,玻璃片脱离真空吸盘落到定位平台表面,控制Z轴运动系统上升到待抓取高度。(6) Control the X-axis motion system to drive the glass sheet to move in parallel to the top of the positioning platform, and control the Z-axis motion system to drive the glass sheet to drop to the plane of the positioning platform. The suction vacuum of the vacuum suction cup is closed, and the glass sheet falls away from the vacuum suction cup and falls to the surface of the positioning platform. , to control the Z-axis motion system to rise to the height to be grabbed.
(7)启动定位校正块的驱动气缸,对玻璃片的四周进行校正,校正完成后打开定位平台上的吸附真空,将玻璃片吸平定位于定位平台上。(7) Start the driving cylinder of the positioning correction block to calibrate the surroundings of the glass sheet. After the calibration is completed, open the adsorption vacuum on the positioning platform to suck and position the glass sheet on the positioning platform.
(8)控制Z轴运动系统带动真空吸盘下降至定位平台上的玻璃片表面上,吸盘真空打开,定位平台真空关闭,将定位好的玻璃片吸附在真空吸盘上,控制Z轴运动系统带动玻璃片上升到安全高度。(8) Control the Z-axis motion system to drive the vacuum suction cup down to the surface of the glass sheet on the positioning platform. The vacuum of the suction cup is turned on, and the vacuum of the positioning platform is closed. The positioned glass sheet is adsorbed on the vacuum suction cup, and the Z-axis motion system is controlled to drive the glass. The sheet rises to a safe height.
(9)控制R轴转动系统中的R轴360°旋转机构旋转180°,将玻璃片旋转至加工载具一侧。(9) Control the R-axis 360° rotation mechanism in the R-axis rotation system to rotate 180° to rotate the glass sheet to the side of the processing carrier.
(10)控制X轴运动系统带动玻璃片移至对应加工载具的位置附近,控制Y轴运动系统带动玻璃片移至对应加工载具的位置上方,控制Z轴运动系统迅速带动玻璃片下降至对应加工载具平面,吸盘真空关闭,放下玻璃片至对应加工载具上。(10) Control the X-axis motion system to drive the glass sheet to move to the position near the corresponding processing carrier, control the Y-axis motion system to drive the glass sheet to move to the position above the corresponding processing carrier, and control the Z-axis motion system to quickly drive the glass sheet down to Corresponding to the plane of the processing carrier, the vacuum of the suction cup is turned off, and the glass sheet is lowered onto the corresponding processing carrier.
(11)打开加工载具的吸附真空,将玻璃片牢牢吸附在加工载具上,进行加工,同时控制Z轴运动系统带动真空吸盘上升至安全高度,控制Y轴运动系统带动真空吸盘回到取放原点,完成对玻璃片上料加工。(11) Turn on the adsorption vacuum of the processing carrier, firmly adsorb the glass sheet on the processing carrier, and process it. At the same time, control the Z-axis motion system to drive the vacuum suction cup to rise to a safe height, and control the Y-axis motion system to drive the vacuum suction cup back. Pick and place the origin to complete the glass sheet loading process.
二、下料操作,具体包括以下步骤:Second, the blanking operation, specifically including the following steps:
(1)玻璃片在加工载具上加工完成后,控制Y轴运动系统带动真空吸盘移动至玻璃片加工载具的对应位置的正上方,控制Z轴运动系统带动真空吸盘下降至玻璃平面,吸盘真空打开,加工载具真空关闭,玻璃片吸附在真空吸盘上。(1) After the glass sheet is processed on the processing carrier, control the Y-axis motion system to drive the vacuum suction cup to move to the position directly above the corresponding position of the glass sheet processing carrier, and control the Z-axis motion system to drive the vacuum suction cup to drop to the glass plane. The vacuum is turned on, the vacuum of the processing carrier is turned off, and the glass sheet is adsorbed on the vacuum chuck.
(2)控制Z轴运动系统带动玻璃片上升至安全高度。(2) Control the Z-axis motion system to drive the glass sheet up to a safe height.
(3)控制R轴转动系统中的R轴360°旋转机构旋转180°,将玻璃片旋转至物料架一侧。(3) Control the R-axis 360° rotation mechanism in the R-axis rotation system to rotate 180°, and rotate the glass sheet to the side of the material rack.
(4)控制R轴转动系统中的R轴90°翻转机构将连接在真空吸盘上的玻璃片翻转90°。(4) Control the R-axis 90° overturning mechanism in the R-axis rotation system to overturn the glass sheet connected to the vacuum chuck by 90°.
(5)控制X轴运动系统和Y轴运动系统带动玻璃片移至放料插槽的正上方。(5) Control the X-axis motion system and the Y-axis motion system to drive the glass sheet to move directly above the discharge slot.
(6)控制Z轴运动系统带动玻璃片下降,将玻璃片插至放料插槽中。(6) Control the Z-axis motion system to drive the glass sheet down, and insert the glass sheet into the discharge slot.
(7)控制真空吸盘的真空关闭,释放玻璃片在放料插槽中。(7) Control the vacuum of the vacuum suction cup to close, and release the glass sheet in the discharge slot.
(8)控制Z轴运动系统带动真空吸盘上升至安全高度,控制Y轴运动系统带动真空吸盘回到取放原点,完成对玻璃片下料操作。(8) Control the Z-axis motion system to drive the vacuum suction cup to rise to a safe height, and control the Y-axis motion system to drive the vacuum suction cup to return to the origin of pick-and-place to complete the unloading operation of the glass sheet.
本发明所述玻璃精雕机械手装置的主要优点包括:The main advantages of the glass carving manipulator device of the present invention include:
(1)本发明通过X\Y\Z\R(360°)\R(90°)(旋转)五轴控制,精度更高,并且五轴一体设置、一体控制,效率高、安全性高、操作方便、组装方便。(1) The present invention adopts X\Y\Z\R(360°)\R(90°) (rotation) five-axis control, which has higher precision, and five-axis integrated setting and integrated control, high efficiency, high safety, Easy to operate and easy to assemble.
(2)本发明设置为悬空的方式,将X\Y\Z\R五轴远离加工区,有效远离切削液,延长设备寿命。(2) The present invention is set in a suspended manner, and the X\Y\Z\R five axes are kept away from the processing area, effectively away from the cutting fluid, and prolong the life of the equipment.
(3)本发明首创的将玻璃精雕机械手装置的产品区(待加工物料插槽、放料插槽)与加工区(加工载具位置)分别设置在整个机构的两侧,方便人工对初始品、成品的取放,提高了生产的效率,同时产品区远离加工区,有效避免机械对人造成伤害,安全性高。(3) The product area (slot for material to be processed, discharge slot) and processing area (position of processing carrier) of the glass engraving manipulator device are set on both sides of the whole mechanism, which is convenient for manual initial adjustment. The pick-and-place of products and finished products improves the efficiency of production. At the same time, the product area is far away from the processing area, which can effectively avoid the harm caused by machinery to people, and has high safety.
(4)本发明首创在玻璃精雕机械手装置中将定位系统与加工载具分开设置,这样做的好处包括:1.对加工载具的更换更为方便,适应更广的加工范围。2.定位系统可单独设置,同时能够自动实现玻璃四面定位,定位精度更高,定位自动化程度更高。3.本发明将定位系统设置在加工区外,有效防止切削液的破坏,以及避免了玻璃加工残渣卡在定位平台载具上,导致载具无法正常定位。4.本发明只需要一个定位系统就能配合多个加工载具的产品定位,其中的定位校正块能够基于定位驱动气缸进行自动的定位移动,能够对多个尺寸的玻璃片进行精准定位,节省了生产的成本。(4) The present invention is the first to set the positioning system and the processing carrier separately in the glass carving manipulator. The benefits of doing so include: 1. It is more convenient to replace the processing carrier and adapt to a wider processing range. 2. The positioning system can be set separately, and at the same time, it can automatically realize the positioning of the four sides of the glass, with higher positioning accuracy and a higher degree of positioning automation. 3. In the present invention, the positioning system is arranged outside the processing area, which effectively prevents the damage of the cutting fluid, and avoids glass processing residues being stuck on the positioning platform carrier, resulting in the carrier being unable to be positioned normally. 4. The present invention only needs one positioning system to cooperate with the product positioning of multiple processing carriers. The positioning correction block can be automatically positioned and moved based on the positioning drive cylinder, and can accurately position glass sheets of multiple sizes, saving cost of production.
(5)本发明通过增设R轴转动系统,同时实现了真空吸盘整体在水平面内(本发明定义的XY平面内)在360°范围内的自由旋转和在水平面与垂直面之间90°的翻转切换,从而能够很好的满足产品区(待加工物流插槽、放料插槽)与加工区(加工载具位置)间隔设置在机构两侧的操作需要,方便用户取放料及提高操作安全性,属于对现有单侧取放料精雕机的重大改进,具有广阔的推广应用前景。(5) The present invention simultaneously realizes the free rotation of the vacuum chuck in the horizontal plane (in the XY plane defined by the present invention) in the range of 360° and the 90° flip between the horizontal plane and the vertical plane by adding the R-axis rotation system Switching, so that it can well meet the operation needs of the product area (logistics slot to be processed, discharge slot) and the processing area (processing carrier position) on both sides of the mechanism, which is convenient for users to pick and place materials and improves operational safety. , which belongs to the major improvement of the existing single-side pick-and-place engraving machine, and has broad prospects for popularization and application.
以上仅是对本发明的优选实施方式进行了描述,并不将本发明的技术方案限制于此,本领域技术人员在本发明的主要技术构思的基础上所作的任何公知变形都属于本发明所要保护的技术范畴,本发明具体的保护范围以权利要求书的记载为准。The above is only a description of the preferred implementation of the present invention, and does not limit the technical solution of the present invention to this. Any known deformation made by those skilled in the art on the basis of the main technical concept of the present invention belongs to the protection of the present invention. The technical category of the present invention, the specific protection scope of the present invention shall be determined by the description of the claims.
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