CN108575725A - A kind of houseplant factory system - Google Patents
A kind of houseplant factory system Download PDFInfo
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- CN108575725A CN108575725A CN201810588113.6A CN201810588113A CN108575725A CN 108575725 A CN108575725 A CN 108575725A CN 201810588113 A CN201810588113 A CN 201810588113A CN 108575725 A CN108575725 A CN 108575725A
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- cultivation
- nutrient solution
- tank
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- seedling
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
- A01G31/00—Soilless cultivation, e.g. hydroponics
- A01G31/02—Special apparatus therefor
- A01G31/06—Hydroponic culture on racks or in stacked containers
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01G—HORTICULTURE; CULTIVATION OF VEGETABLES, FLOWERS, RICE, FRUIT, VINES, HOPS OR SEAWEED; FORESTRY; WATERING
- A01G31/00—Soilless cultivation, e.g. hydroponics
- A01G2031/006—Soilless cultivation, e.g. hydroponics with means for recycling the nutritive solution
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/20—Reduction of greenhouse gas [GHG] emissions in agriculture, e.g. CO2
- Y02P60/21—Dinitrogen oxide [N2O], e.g. using aquaponics, hydroponics or efficiency measures
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- Life Sciences & Earth Sciences (AREA)
- Environmental Sciences (AREA)
- Hydroponics (AREA)
Abstract
The present invention provides a kind of houseplant factory systems, including between plantation, nutrition liquid chamber and control system；Include sowing room, seedling rearing room, cultivating chamber, harvesting room, purge chamber between wherein planting, is the plantation place of plant；Nutrition liquid chamber places mother liquor tank, nutrient tank, mating water-wastewater system, is allotment and the control place of nutrient solution；The control system includes HVAC control system, nutrient solution control system, LED growth lamp illuminating systems, for monitoring and regulating and controlling environmental parameter and nutrient solution system inside plant factor.The high degree of automation of the present invention.There are mating plus discharge mechanism and cultivation bed transmission equipment, saves manpower.The height automatic controls such as nutrient solution, ambient temperature and humidity, LED light fillings, CO2 gas fertilizer, save manpower, also avoid the error that manual operation is brought, space availability ratio is high, Planting Row Distance can be adjusted with the growth of vegetables, compared to general planting mode, can increase by 50% grown per area amount.
Description
Technical field
The invention belongs to hydroponic device technical fields, more particularly, to a kind of houseplant factory system.
Background technology
With the development of urbanization, China can year by year reduced using cultivated area.The item simultaneously as traditional agriculture works
Part is arduous, and input and output are relatively low, and the addition of young man, agricultural population aging can not be attracted serious.Traditional agriculture faces sternly
It challenges again.
The houseplant factory of rising in recent years is not restricted by ploughing, may be implemented in city using cultivation technique without soil
Vegetable cultivation in city's high building even Desert of Gobi.Meanwhile plant factor's manual control degree is high, production environment relative comfort,
The heavy manual labors such as site preparation, weeding, laxative, the watering in traditional agriculture are avoided, there is larger attraction to young man,
Be conducive to the sustainable development of agricultural.Most of all, the whole manual controls of empty gas and water, fertilizer in plant factor, without air dirt
The puzzlement of dye and pest and disease damage, the vegetables produced are free of pesticide and heavy metal, green safe.
Current houseplant factory, mostly uses plantation plate mode, i.e., puts multiple Planting boards successively on implant bed, kind
It plants to dig on plate and has multiple row implantation hole, vegetable permanent planting is in implantation hole.This cropping pattern, the distance between implantation hole are fixed
, it can not be with the growth alteration pitch-row or line-spacing of vegetables.This virtually greatly reduces space availability ratio, and then reduce
Specific yield.Moreover, most plant factor, the degree of automation is low, mostly carries planting equipment by manpower.
Invention content
In view of this, the present invention is directed to propose a kind of houseplant factory system, to solve to mention in above-mentioned background technology
The problem of.
In order to achieve the above objectives, the technical proposal of the invention is realized in this way：
A kind of houseplant factory system, including between plantation, nutrition liquid chamber and control system；Wherein
Include sowing room, seedling rearing room, cultivating chamber, harvesting room, purge chamber between plantation, the periodicity for completing plant is raw
It is long；
Nutrient solution chamber interior places nutrient solution mother liquor tank, RO water pots, nutrition liquid case and mating liquid feed device, for matching
Set and regulate and control nutrient solution；
The control system includes HVAC control system, nutrient solution control system, LED growth lamp illuminating systems, for examining
The cycle of environment, control nutrient solution between survey and control inside plants and plantation and allotment.
Further, the sowing interior is placed with sowing platform and vernalization frame, and the sowing platform is placed thereon for sowing
Seedling medium, seedlings nursing plate and seeder implement, the vernalization frame are used to place the seedlings nursing plate for finishing kind, are multiple layer metal frame.
Further, seedling culture frame is placed in the seedling rearing room, the seedling culture frame is multilayer, and nursery is placed on every layer of seedling culture frame
Bed, seedlings nursing plate is placed on the seedling bed, the side of the seedling bed is provided with collector nozzle, downcomer is installed on the collector nozzle
Set, downcomer set top are provided with gap, and base portion is provided with discharge outlet, and wherein gap opening is more than discharge outlet and is open；
The nutrition liquid case of the seedling culture frame is positioned in nutrient solution room, and level-one water inlet line is stretched out out of nutrition liquid case, and one
Two level water inlet pipe is separated through on seedling culture frame, and then in each layer of seedling culture frame, is suspended from seedling bed top, two level water inlet pipe end dress
There is manual ball valve, the downcomer set on seedling bed is connected with return pipe, and return pipe extends to the nutrition liquid case of nutrition liquid chamber
Interior, wherein nutrient solution is flowed out out of nutrition liquid case, is flowed into seedling bed by input duct, then from the downcomer set on seedling bed
Return pipe is imported, finally flows back to nutrition liquid case along return pipe.
Further, one layer of stainless steel reflector is all fixed on described every layer of seedling bed, LED light is mounted on reflector
On, several LED light are one group, unified switch and adjusting optical density.
Further, cultivating stand and transmission equipment are placed in the cultivating chamber；
Upper flume is placed wherein on cultivating stand and return flume, multiple cultivation bed cards are put between upper flume and return flume, it can
Several areas are divided into, the separation in several areas is gradually by every layer according to the difference of cultivation separation along two slot transverse shiftings
It is incremented by, belt conveyor is installed between cultivation bed and cultivating stand, for cultivation bed to be transported to unloading end, the cultivation from loading end
The loading end and unloading end for training frame are separately installed with elevating translational machine, are used for load or unload cultivation bed；
The nutrition liquid case of the cultivating stand is positioned in nutrient solution room, and upper supply mains stretches out out of nutrition liquid case, leads to cultivation
Train on frame, and then two level water supply pipeline separated in each layer of cultivating stand, two level water supply pipeline further respectively distinguishing three-level
Water supply pipeline separates multiple final stage water supply hoses on three-level water supply pipeline, and water supply hose stretches into upper flume, is suspended from cultivation bed
Above inlet opening, nutrient solution is sent into cultivation bed, cultivation bed has 2.5% angle of inclination, and nutrient solution is from cultivation bed one end
The other end is flowed to, and is flowed out from apopore and imports return flume, water return pipeline is flowed into through the drainage hole on return flume, finally flows back to battalion
Nutrient solution case.
Further, the transmission equipment includes feeder, blanking machine, belt conveyor, and control feeder, blanking
The control system of machine and belt conveyor work, the feeding, discharge machine are positioned over the both ends of cultivating stand, and belt conveyor is positioned over
On every layer of cultivating stand, each one per the areas Ceng Mei or so, every group of belt conveyor or so is placed in parallel, and is driven by one by universal driving shaft
Dynamic motor drives operation, and belt conveyor includes rack, guide rail, feed belt, equidistant on belt to be equipped with postive stop baffle, plants
Training slot is positioned between postive stop baffle.
Further, the feeder includes riser guide, lifting cylinder, lifting platform, objective table, the objective table installation
In on lifting platform, including support board, chassis, the small cylinder of jacking, the small cylinder of translation, it is fixed with limit pin shaft on the chassis, is limited
Position axis pin extends upward support board, and cultivation bed is positioned between the limit pin shaft on support board.
Further, the blanking machine structure is identical as feeder, and it is opposite with feeder to translate small cylinder installation direction.
Further, the nutrition liquid chamber includes RO water pots, mother liquor A tanks, mother liquor B tanks, acid solution tank, cultivation area nutrient solution
Tank, nursery garden nutrient tank, the RO water pots connect the first water pipe, and the first water pipe connects centrifugal pump and filter, the first water pipe
It is divided into two-way by centrifugal pump and filter, connects cultivation area nutrient tank all the way, another way connects nursery garden nutrient tank, institute
State mother liquor A tanks and connect the second water pipe, the second water pipe connects dosing metering pump and filter, the second water pipe by dosing metering pump and
Filter is divided into two-way, connects cultivation area nutrient tank by solenoid valve all the way, and another way connects nursery garden by solenoid valve and seeks
Nutrient solution tank；The mother liquor B tanks connect third water pipe, and third water pipe connects dosing metering pump and filter, and third water pipe is by adding
Medicine metering pump and filter are divided into two-way, are connected to the branch road of cultivation area nutrient tank by solenoid valve all the way, and another way is logical
Cross the branch road that solenoid valve is connected to nursery garden nutrient tank；The acid solution tank connects the 4th water pipe, and the 4th water pipe connects dosing
Metering pump and filter, the 4th water pipe are divided into two-way by dosing metering pump and filter, are connected to cultivation by solenoid valve all the way
The branch road of area's nutrient tank is trained, another way is connected to the branch road of nursery garden nutrient tank by solenoid valve；The cultivation area
The outlet end of nutrient tank is directly connected to cultivation area upper hose, and the outlet end of the nursery garden nutrient tank is directly connected to nursery garden
Upper hose；Feed flow variable frequency pump is additionally provided on the upper hose；The cultivation area nutrient tank is also connected with cultivation area return pipe, described
Nursery garden nutrient tank is also connected with nursery garden return pipe.
Further, the aerial temperature and humidity in HVAC system control factory, draught head, air output, CO2 concentration, O3
Concentration, nutrient solution control system control cycle and the allotment of nutrient solution, and LED light lighting system controls the switch of LED growth lamps
And optical density, wherein PAR sensors, Temperature Humidity Sensor, CO2 concentration sensor, O3 concentration sensors, liquid pH value sense
Device, a series of sensor of liquid EC value sensors detect environmental signal, and conduct to central processing unit, central processing unit warp
Calculating analysis is crossed, electromagnetic valve, humidifier, warmer, refrigerator, water pump function element is acted on, reaches in plant factor
Portion's environment detects and controls.
Compared with the existing technology, a kind of houseplant factory system of the present invention has the advantage that：
(1) high degree of automation of the invention.There are mating plus discharge mechanism and cultivation bed transmission equipment, saves people
Power.The height automatic controls such as nutrient solution, ambient temperature and humidity, LED light fillings, CO2 gas fertilizer, save manpower, also avoid manual operation band
The error come
(2) space availability ratio of the present invention is high.Planting Row Distance can be adjusted with the growth of vegetables, compared to general planting side
Formula can increase by 50% grown per area amount；
(3) nutrient solution of the present invention recycles, and saves water resource, environmental-friendly；
(4) of the invention, it is simple in structure, cost is saved, it is pollution-free.
Description of the drawings
The attached drawing for constituting the part of the present invention is used to provide further understanding of the present invention, schematic reality of the invention
Example and its explanation are applied for explaining the present invention, is not constituted improper limitations of the present invention.In the accompanying drawings：
Fig. 1 floor map between the plantation described in the embodiment of the present invention；
Fig. 2 is the nutrition liquid chamber schematic diagram described in the embodiment of the present invention；
Fig. 3 is the seedling culture frame schematic diagram described in the embodiment of the present invention
Fig. 4 is the plantation frame schematic diagram described in the embodiment of the present invention
Fig. 5 is the transmission equipment schematic diagram described in the embodiment of the present invention
Fig. 6 is the feeder schematic diagram described in the embodiment of the present invention.
Reference sign：
1- sows room, 2- seedling rearing rooms, 3- cultivating chambers, 4- harvestings room, the purge chambers 5-, 6- nutrition liquid chambers；
2-1- seedling culture frames, 2-2- seedling beds, 2-3- seedlings nursing plates, 2-4- downcomer sets, 2-4-1- gaps, 2-4-2- drainings
Mouthful, 2-5-LED lamps, 2-6- manual ball valves, 2-7- return pipes；
3-1- cultivating stands, 3-2- upper flumes, 3-3- return flumes, 3-4- cultivation beds, 3-5- feeders, 3-6- blanking machines, 3-
7- belt conveyors, 3-8-LED lamps, 3-9- upper hoses, 3-10- return pipes, 3-11- final stage water supply hoses；
3-5-1- riser guides, 3-5-2- lifting cylinders, 3-5-3- objective tables, 3-5-4- lifting platforms, 3-5-3-1- loadings
Platform chassis, 3-5-3-2- support boards, 3-5-3-3- jack small cylinder, and 3-5-3-4- translates small cylinder, 3-5-3-5- limit pin shafts；
3-7-1- driving motors, 3-7-2- universal driving shafts, 3-7-3- postive stop baffles, 3-7-4- guide rails, 3-7-5- feed belts；
6-1-RO water pots, 6-2- mother liquor A tanks, 6-3- mother liquor B tanks, 6-4- acid solution tanks, the cultivation areas 6-5- nutrient tank, 6-6-
Nursery garden nutrient tank, 6-7- dosing metering pumps, 6-8- feed flow variable frequency pumps, 6-9- filters, 6-10- solenoid valves, 6-11- cultivations
Area's upper hose, the nursery gardens 6-12- upper hose, the cultivation areas 6-13- return pipe, the nursery gardens 6-14- return pipe.
Specific implementation mode
It should be noted that in the absence of conflict, the feature in embodiment and embodiment in the present invention can phase
Mutually combination.
In the description of the present invention, it is to be understood that, term "center", " longitudinal direction ", " transverse direction ", "upper", "lower",
The orientation or positional relationship of the instructions such as "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outside" is
It is based on the orientation or positional relationship shown in the drawings, is merely for convenience of description of the present invention and simplification of the description, rather than instruction or dark
Show that signified device or element must have a particular orientation, with specific azimuth configuration and operation, therefore should not be understood as pair
The limitation of the present invention.In addition, term " first ", " second " etc. are used for description purposes only, it is not understood to indicate or imply phase
To importance or implicitly indicate the quantity of indicated technical characteristic.The feature for defining " first ", " second " etc. as a result, can
To express or implicitly include one or more this feature.In the description of the present invention, unless otherwise indicated, " multiple "
It is meant that two or more.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " installation ", " phase
Even ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or be integrally connected；It can
Can also be electrical connection to be mechanical connection；It can be directly connected, can also indirectly connected through an intermediary, Ke Yishi
Connection inside two elements.For the ordinary skill in the art, above-mentioned term can be understood by concrete condition
Concrete meaning in the present invention.
The present invention will be described in detail below with reference to the accompanying drawings and embodiments.
The present invention includes between plantation, nutrition liquid chamber and control system.Between plantation be 100,000 grades of toilets, be divided into sowing room 1,
Seedling rearing room 2, cultivating chamber 3, harvesting room 4, purge chamber 5, as shown in Figure 1, nutrition liquid chamber 6 is normal room, nutrient solution is placed in inside
Mother liquor tank 62, RO water pots 61, nutrition liquid case and mating liquid feed device, such as dosing pump, solution feed pump, filter.Nutrient solution
Room 6 is the place for preparing and regulating and controlling nutrient solution.6 structure of nutrition liquid chamber is as shown in Figure 2.
Nutrition liquid chamber 6 include RO water pots 61, mother liquor A tanks 62, mother liquor B tanks 63, acid solution tank 64, cultivation area nutrient tank 65,
Nursery garden nutrient tank 66, the RO water pots 61 connect the first water pipe, and the first water pipe connects centrifugal pump and filter 69, the first water
Pipe is divided into two-way by dosing metering pump 67 and filter 69, connects cultivation area nutrient tank 65 all the way, and another way connects nursery
Area's nutrient tank 66, the mother liquor A tanks 62 connect the second water pipe, and the second water pipe connects dosing metering pump 67 and filter 69, the
Two water pipes are divided into two-way by dosing metering pump 67 and filter 69, connect cultivation area nutrient tank by solenoid valve 610 all the way
65, another way connects nursery garden nutrient tank 66 by solenoid valve 610；The mother liquor B tanks 63 connect third water pipe, third water pipe
Connection dosing metering pump 67 and filter 69, third water pipe are divided into two-way, a-road-through by dosing metering pump 67 and filter 69
The branch road that solenoid valve 610 is connected to cultivation area nutrient tank 65 is crossed, another way is connected to nursery garden nutrition by solenoid valve 610
The branch road of flow container 66；The acid solution tank 64 connects the 4th water pipe, and the 4th water pipe connects dosing metering pump 67 and filter 69, the
Four water pipes are divided into two-way by dosing metering pump 67 and filter 69, are connected to cultivation area nutrient solution by solenoid valve 610 all the way
The branch road of tank 65, another way are connected to the branch road of nursery garden nutrient tank 66 by solenoid valve 610；The cultivation area nutrition
The outlet end of flow container 65 connects cultivation area upper hose 611, and the outlet end of the nursery garden nutrient tank 66 connects water on nursery garden
Pipe 612；Feed flow variable frequency pump 68 is additionally provided on the upper hose；The cultivation area nutrient tank 65 is also connected with cultivation area return pipe
613, the nursery garden nutrient tank 66 is also connected with nursery garden return pipe 614.
Wherein, factory's inner wall is 50mm thickness rock wool sandwich color steel plates；Air filtration is first medium air filtration；Using air-cooled
Handpiece Water Chilling Units are cooled down and are dehumidified, and electrodeless adjustment electric heater heats up, and electrode humidifier is humidified, to ensure temperature
Undulating value ± 1 DEG C, moisture fluctuation value ± 5%；Air current composition mode is Lateral supply side return air, ensures blade face air velocity 0.3-
0.5m/s.In addition, being furnished with CO2 air inlets and O3 air inlets at air hose negative pressuren zone, to facilitate CO2 and O3 to be dispersed evenly to cultivation
In.
Sowing is placed with sowing platform and vernalization frame in room 1.Sowing platform is the place for sowing, and places nursery base thereon
Matter, seedlings nursing plate, seeder implement etc..Vernalization frame is multiple layer metal frame, and floor height is smaller, non-mounted LED lamp, and kind is finished for placing
Seedlings nursing plate.Sowing room is constant-temperature constant-humidity environment.
When work, seedling medium (sponge or rock wool) impregnates in RO water, is filled water and is positioned in seedlings nursing plate later.
Then, the seed screened is seeded in above seedling medium, can also sows machine sowing with small-sized water planting with artificial seeding
Kind.After broadcasting kind, in stromal surface sprinkling slightly RO water, play the role of moistening and fixed seed.Then seedlings nursing plate is put
It is placed in vernalization on vernalization frame.In pregermination procedure, it is ensured that the moistening of seed avoids drying.
Seedling culture frame 21 is placed in seedling rearing room 2.Seedling culture frame 21 is multilayered structure, is assembled by aluminium-alloy pipe.It places thereon
Seedling bed 22, seedling bed 22 is interior to place seedlings nursing plate 23.One layer of stainless steel reflector is all fixed on every layer of seedling culture frame bed 22,
LED light 25 is mounted on reflector.Several LED light 25 are one group, unified switch and adjusting optical density.It opens the side of seedling bed 22
There is collector nozzle, downcomer set 24 is installed thereon, 24 top of downcomer set is provided with 241 mouthfuls of spilling water, and base portion is provided with discharge outlet 242.It overflows
The mouth of a river 241 is open greatly, for controlling water level；Discharge outlet 242 be open it is small, drainage speed be less than water intake velocity, for stopping feed flow
Later, bed internal water accumulation is discharged.21 structure of seedling culture frame is as shown in Figure 3.
The nutrition liquid case of seedling culture frame 21 is positioned in nutrition liquid chamber 6.Level-one water inlet line is stretched out out of nutrition liquid case, always
It leads on seedling culture frame 21, and then two level water inlet pipe is separated in 21 each layer of seedling culture frame, be suspended from 22 top of seedling bed.Two level water inlet pipe end
End is equipped with manual ball valve 26, for adjusting inflow.Downcomer set 24 on seedling bed 22 is connected with return pipe 27, return pipe 27
It extends in the nutrition liquid case of nutrition liquid chamber 6.Nutrient solution is flowed out out of nutrition liquid case, and seedling bed is flowed by input duct
In 22, then from the 24 remittance return pipe 27 of downcomer set on seedling bed 22, finally nutrition liquid case is flowed back to along return pipe 27.Entire battalion
Nutrient solution system, it is simple in structure without using solenoid valve, cost is saved, hierarchical control is convenient for.
When work, the indoor seed of vernalization is taken root after Lu Ye (cotyledon), needs that seedlings nursing plate 23 is transferred to seedling rearing room 2 in time
It is interior, to prevent seedling excessive growth.23 sequence of seedlings nursing plate is placed on seedling bed 22, and top has LED light 25 to grow light irradiation, and battalion is arranged at lower part
Nutrient solution is supplied.Top LED light 25 can adjust optical density as needed.The nutrient solution of lower part is adjusted by controlling the feed flow time
The water content and nutrition supply of seedling medium.The seedling rearing room photoperiod is 16h/8h.
Cultivating stand 31 and transmission equipment are placed in cultivating chamber 3.Cultivating stand 31 is multilayered structure, by aluminium-alloy pipe assembling
At.Upper flume 32 and return flume 33 is placed above, the card of multiple cultivation beds 34 is put between upper flume 32 and return flume 33, can be along two
Slot transverse shifting, and then mutual spacing can be changed.According to the difference of 34 spacing of cultivation bed, every layer is divided into 3 areas,
The separation in 3 areas is gradually incremented by.For example the sections I, away from 10cm, the sections II are away from 15cm, and the sections III are away from 25cm.Cultivation bed 34 and cultivation
The space between frame 31 is trained, belt conveyor 37 is installed, for cultivation bed 34 to be transported to unloading end from loading end.Cultivating stand 31
Loading end and unloading end be separately installed with elevating translational machine, be used for load or unload cultivation bed.On every layer of cultivating stand 31 all
It is fixed with one layer of stainless steel reflector, LED light is mounted on reflector.Cultivating stand structure is as shown in Figure 4.
The nutrition liquid case of cultivating stand 31 is positioned in nutrient solution room.Upper hose 39 is stretched out out of nutrition liquid case, leads to cultivation
On frame 31, and then two level water supply pipeline is separated in 31 each layer of cultivating stand, two level water supply pipeline further respectively distinguishing three
Grade water supply pipeline, separates multiple final stage water supply hoses 311 on three-level water supply pipeline, and water supply hose 311 stretches into upper flume 32, hangs
Above the inlet opening of cultivation bed 34, nutrient solution is sent into cultivation bed 34.Cultivation bed 34 has 2.5% angle of inclination, nutrient solution
The other end is flowed to from 34 one end of cultivation bed under the effect of gravity, and is flowed out from apopore and imports return flume.Under on return flume
Water hole flows into return pipe 310, finally flows back to nutrition liquid case.
The transmission equipment of cultivating chamber includes feeder 35, blanking machine 36, belt conveyor 37 and mating control system
System.Feeding, discharge machine is positioned over the both ends of cultivating stand 31, each one.Belt conveyor 37 is positioned on every layer of cultivating stand 31, every layer
Each one per area or so, every layer is placed 6 altogether.Transmission equipment structure is as shown in Figure 5.
Feeder 35 is by riser guide 351, lifting cylinder 352, lifting platform 354, objective table 353, photoelectric sensor switch etc.
It constitutes.Objective table 353 is installed on lifting platform 354, including support board 3532, chassis 3531, the small cylinder 3533 of jacking, translation are small
Cylinder 3534 etc..Limit pin shaft 3535 is fixed on chassis 3531, limit pin shaft 3535 extends upward support board 3532.Cultivation
Slot 34 is positioned between the limit pin shaft 3535 on support board 3532.The limit of the spacing and the areas I conveyer of limit pin shaft 3535
373 spacing of baffle is consistent.Feeder structure is as shown in Figure 6.
6 belt conveyors 37 are installed on every layer of cultivating stand 31, in pairs, are interspersed in three cultivation areas.
Every group of belt conveyor 37 or so is placed in parallel, and operation is driven by a driving motor 371 by universal driving shaft 372.Belt transmits
Machine 37 includes rack, guide rail 374, feed belt 375 etc..It is equidistant on feed belt 375 that postive stop baffle 373, cultivation are installed
Slot 34 is positioned between postive stop baffle 373.Postive stop baffle 373 is sheet metal, and high 1-2cm is fixed on feed belt 375.
The spacing of three groups of conveyer postive stop baffles 375 is incremented by, corresponding with the plantation spacing of place cultivation area.
The structure of blanking machine 36 is identical as feeder 35, and the installation direction for only translating small cylinder is opposite.
When work, the seedling of seedling rearing room 2 grows to after a certain size, is removed from seedlings nursing plate 23, in field planting to cultivation bed 34.
Between more than 34 one group of limit pin shafts 3535 for being placed in feeder support board of the cultivation bed being colonized.Then, lifting platform 354 exists
It under the drive of lifting cylinder 352, is vertically moved between the layers along riser guide 351, when being moved to purpose floor height, is installed on cultivation
The inductive switch trained on frame 31 is opened, and lifting platform 354 suspends.The small cylinder 3533 of jacking below the support board 3533 of objective table will
Support board 3532 jacks certain distance, and the limit pin shaft being fixed on chassis 3,531 3535 is made to be detached from support board 3532, with convenient
Support board 3532 moves horizontally；Then the extension of small cylinder 3534 is translated, support board 3532 is moved into forward the areas I belt conveyor
37 loading area；It jacks small cylinder 3533 and drops to 1 grade, the cultivation bed 34 on support board 3532 is loaded onto feed belt
On；Then, 3534 retraction of small cylinder is translated, empty support board 3532 is retracted into original horizontal position；Finally jack small cylinder
3533 drop to 2 grades, and support board 3532 is made to drop to initial vertical position.So far, the single load action of feeder 35 terminates.
1 grade of small cylinder and 2 grades of differences in height are lifted in 5cm or so, primarily to ensureing in loading plate level and vertical direction
Smoothly reset.When 1 grade of height, support board 3532 is higher than limit pin shaft 3535, and support board 3532 can be smoothly multiple in the horizontal direction
Position；When 2 grades of height, support board 3532 is less than limit pin shaft 3535, and axis pin is exposed to plate face across support board 3532, realizes support board
Reset in 3532 vertical direction.
After one group of cultivation bed 34 is loaded on the areas I belt conveyor 37 by feeder 35, the photoelectric sensing of the areas I loading area
Device senses that groove body, control system can start motor and belt driven to move forward, and cultivation bed 34 is removed induction zone, vacancy belt
Move to induction zone.At this point, photoelectric sensor can send null signals to control system, control system, which then restarts, to be loaded
Journey, until the areas I conveyer is fully loaded.The entire loading procedure in the areas I terminates.
With the growth of vegetables, the cultivation bed in the areas I needs to move to the areas II of separation bigger, is preferably given birth to convenient vegetable
It is long.At this point, the photoelectric sensor of the areas II loading zone senses that belt zero load, the photoelectric sensor in unloading area of the areas I sense belt
It is fully loaded.In the case that two conditions all meet, control system starts the motor in the areas I and the areas II simultaneously, and cultivation bed 34 is in the areas I belt
Drive under from the areas I be transferred to the areas II, the areas Bing Sui II belt moves forward.In this way, the areas I cultivation bed 34 is fully transferred to the areas II.
Cultivation bed 34 is transferred to the process in the areas III from the areas II, similar to the areas II to the areas I.Unloading of the cultivation bed 34 from the areas III
Process, it is similar to the loading procedure in the areas I.Detailed process repeats no more.
Harvesting is placed with harvesting bench, package post, low temperature storag cabinet etc. in room 4.
When work, after vegetable ripeness, is unloaded from the areas III delivery end together with cultivation bed 34, and be transported to harvesting room, be placed in and adopt
It receives and is harvested on platform.The vegetables harvested are unified on package post and pack, and storage cabinet cryopreservation is put in after packaging.
Service sink, sterilization pool and mating cleaning and sterilizing tool are placed in purge chamber 5.
When work, the cultivation bed and replaced seedlings nursing plate harvested is apparent removing discarded plant roots leaf etc.
After impurity, it is transported to purge chamber, is put in service sink, is cleaned.Cleaning is mainly for the attachment impurity on utensil inner wall, together
When also to remove the apparent spot of utensil outer surface.After cleaning finishes, cultivation bed 34 or seedlings nursing plate 23 are transferred to sterilization pool
Interior soaking disinfection.Storage has the environment-friendly type disinfecting liquids such as Ozone Water or aqueous sodium hypochlorite solution in sterilization pool.After sanitized,
Cultivation bed is taken out, stacking is dried.After drying, it can be reused for planting.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all essences in the present invention
With within principle, any modification, equivalent replacement, improvement and so on should all be included in the protection scope of the present invention god.
Claims (10)
1. a kind of houseplant factory system, it is characterised in that：Including between plantation, nutrition liquid chamber and control system；Wherein
Include sowing room, seedling rearing room, cultivating chamber, harvesting room, purge chamber between plantation, is the plantation place of plant；
Nutrient solution chamber interior places nutrient solution mother liquor tank, RO water pots, nutrition liquid case and mating liquid feed device, is nutrient solution
Prepare and regulate and control place；
The control system include HVAC control system, nutrient solution control system, LED growth lamp illuminating system, for monitor and
Regulate and control the environmental parameter and nutrient solution system inside plant factor.
2. a kind of houseplant factory system according to claim 1, it is characterised in that：The sowing interior, which is placed with, to be broadcast
Kind platform and vernalization frame, the sowing platform place seedling medium, seedlings nursing plate and seeder implement, the vernalization frame thereon for sowing
It is multiple layer metal frame for placing the seedlings nursing plate for finishing kind.
3. a kind of houseplant factory system according to claim 1, it is characterised in that：Nursery is placed in the seedling rearing room
Frame, the seedling culture frame are multilayer, place seedling bed on every layer of seedling culture frame, seedlings nursing plate, the seedling bed are placed on the seedling bed
Side be provided with collector nozzle, downcomer set is installed, downcomer set top is provided with gap, and base portion is provided on the collector nozzle
Discharge outlet, wherein gap opening are more than discharge outlet and are open；
The nutrition liquid case of the seedling culture frame is positioned in nutrient solution room, and level-one water inlet line is stretched out out of nutrition liquid case, and one is straight-through
Two level water inlet pipe is separated onto seedling culture frame, and then in each layer of seedling culture frame, is suspended from seedling bed top, two level intakes pipe end equipped with hand
Ball valve is moved, the downcomer set on seedling bed is connected with return pipe, and return pipe extends in the nutrition liquid case of nutrition liquid chamber,
Middle nutrient solution is flowed out out of nutrition liquid case, is flowed into seedling bed by input duct, then is covered and imported from the downcomer on seedling bed
Return pipe finally flows back to nutrition liquid case along return pipe.
4. a kind of houseplant factory system according to claim 3, it is characterised in that：On described every layer of seedling bed all
It is fixed with one layer of stainless steel reflector, LED light is mounted on reflector, several LED light are one group, unified switch and adjusting light
Density.
5. a kind of houseplant factory system according to claim 1, it is characterised in that：Cultivation is placed in the cultivating chamber
Frame and transmission equipment；
Upper flume is placed wherein on cultivating stand and return flume, multiple cultivation bed cards are put between upper flume and return flume, it can be along two
Slot transverse shifting is divided into several areas, the separation in several areas is gradually passed according to the difference of cultivation separation by every layer
Increase, belt conveyor is installed between cultivation bed and cultivating stand, for cultivation bed to be transported to unloading end, the cultivation from loading end
The loading end of frame and unloading end are separately installed with elevating translational machine, are used for load or unload cultivation bed；
The nutrition liquid case of the cultivating stand is positioned in nutrient solution room, and upper supply mains stretches out out of nutrition liquid case, leads to cultivating stand
On, and then separate two level water supply pipeline in each layer of cultivating stand, two level water supply pipeline further respectively distinguishing water in three-level
Pipeline separates multiple final stage water supply hoses on three-level water supply pipeline, and water supply hose stretches into upper flume, is suspended from the water inlet of cultivation bed
Above hole, nutrient solution is sent into cultivation bed, cultivation bed has 2.5% angle of inclination, nutrient solution to be flowed to from cultivation bed one end
The other end, and flowed out from apopore and import return flume, water return pipeline is flowed into through the drainage hole on return flume, finally flows back to nutrient solution
Case.
6. a kind of houseplant factory system according to claim 5, it is characterised in that：The transmission equipment includes feeding
Machine, blanking machine, belt conveyor, and control feeder, blanking machine and belt conveyor work control system, it is described it is upper,
Blanking machine is positioned over the both ends of cultivating stand, and belt conveyor is positioned on every layer of cultivating stand, each one, every group per the areas Ceng Mei or so
Belt conveyor or so is placed in parallel, and drives operation, belt conveyor to include rack, lead by a driving motor by universal driving shaft
Rail, feed belt, equidistant on belt to be equipped with postive stop baffle, cultivation bed is positioned between postive stop baffle.
7. a kind of houseplant factory system according to claim 6, it is characterised in that：The feeder includes that lifting is led
Rail, lifting cylinder, lifting platform, objective table, the objective table are installed on lifting platform, including support board, chassis, jacking it is stingy
Cylinder translates small cylinder, is fixed with limit pin shaft on the chassis, limit pin shaft extends upward support board, and cultivation bed is positioned over
Between limit pin shaft on support board.
8. a kind of houseplant factory system according to claim 7, it is characterised in that：The blanking machine structure and feeding
Machine is identical, and it is opposite with feeder to translate small cylinder installation direction.
9. a kind of houseplant factory system according to claim 1, it is characterised in that：The nutrition liquid chamber includes RO water
Tank, mother liquor A tanks, mother liquor B tanks, acid solution tank, cultivation area nutrient tank, nursery garden nutrient tank, the RO water pots connect the first water
Pipe, the first water pipe connection centrifugal pump and filter, the first water pipe are divided into two-way by centrifugal pump and filter, connection cultivation all the way
Area's nutrient tank, another way connect nursery garden nutrient tank, and the mother liquor A tanks connect the second water pipe, and the second water pipe connects dosing
Metering pump and filter, the second water pipe are divided into two-way by dosing metering pump and filter, are connected cultivate by solenoid valve all the way
Area's nutrient tank, another way connect nursery garden nutrient tank by solenoid valve；The mother liquor B tanks connect third water pipe, third water
Pipe connects dosing metering pump and filter, third water pipe are divided into two-way by dosing metering pump and filter, pass through electromagnetism all the way
Valve is connected to the branch road of cultivation area nutrient tank, and another way is connected to the branch road of nursery garden nutrient tank by solenoid valve；
The acid solution tank connects the 4th water pipe, and the 4th water pipe connection dosing metering pump and filter, the 4th water pipe pass through dosing metering pump
It is divided into two-way with filter, is connected to the branch road of cultivation area nutrient tank by solenoid valve all the way, another way passes through solenoid valve
It is connected to the branch road of nursery garden nutrient tank；The outlet end of the cultivation area nutrient tank is directly connected to cultivation area upper hose,
The outlet end of the nursery garden nutrient tank is directly connected to nursery garden upper hose；Feed flow variable frequency pump is additionally provided on the upper hose；
The cultivation area nutrient tank is also connected with cultivation area return pipe, and the nursery garden nutrient tank is also connected with nursery garden return pipe.
10. a kind of houseplant factory system according to claim 1, it is characterised in that：The HVAC system controls work
Aerial temperature and humidity, draught head, air output in factory, CO2 concentration, O3 concentration, nutrient solution control system control the cycle of nutrient solution
And allotment, LED light lighting system control the switch and optical density of LED growth lamps, wherein PAR sensors, temperature and humidity sensing
The a series of sensor detection of device, CO2 concentration sensor, O3 concentration sensors, liquid pH value sensor, liquid EC value sensors
It to environmental signal, and conducts to central processing unit, central processing unit is analyzed by calculating, and is acted on electromagnetic valve, humidifier, is added
Warm device, refrigerator, water pump function element, reach and are detected and controlled to plant factor's internal environment.
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| CN201810588113.6A CN108575725B (en) | 2018-06-08 | 2018-06-08 | Indoor plant factory system |
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| CN109479579A (en) * | 2018-12-14 | 2019-03-19 | 浙江国自机器人技术有限公司 | A kind of implant system and method |
| CN110012755A (en) * | 2019-04-30 | 2019-07-16 | 新疆农业科学院农作物品种资源研究所 | A kind of method and breeding apparatus of kok-saghyz seedling factory culturing |
| CN110214588A (en) * | 2019-06-21 | 2019-09-10 | 重庆市农业科学院 | Three-dimensional vegetable cultivates the factorial production system |
| CN111512806A (en) * | 2020-05-29 | 2020-08-11 | 上海市农业科学院 | Factory seedling raising method for Chinese rose plants |
| CN114051918A (en) * | 2021-11-15 | 2022-02-18 | 中国农业科学院都市农业研究所 | A protect device for strengthening plant output correlation characters |
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| CN110012755B (en) * | 2019-04-30 | 2023-09-22 | 新疆农业科学院农作物品种资源研究所 | Method and device for factory cultivation of rubber grass seedlings |
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| CN111512806A (en) * | 2020-05-29 | 2020-08-11 | 上海市农业科学院 | Factory seedling raising method for Chinese rose plants |
| CN111512806B (en) * | 2020-05-29 | 2022-01-07 | 上海市农业科学院 | Factory seedling raising method for Chinese rose plants |
| CN114051918A (en) * | 2021-11-15 | 2022-02-18 | 中国农业科学院都市农业研究所 | A protect device for strengthening plant output correlation characters |
| CN114532108A (en) * | 2022-04-14 | 2022-05-27 | 北京金晟达生物电子科技有限公司 | Horizontal planting dish cleaning and disinfecting system based on ozone |
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