CN108559585A - 金属拉拔油 - Google Patents

金属拉拔油 Download PDF

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CN108559585A
CN108559585A CN201810242018.0A CN201810242018A CN108559585A CN 108559585 A CN108559585 A CN 108559585A CN 201810242018 A CN201810242018 A CN 201810242018A CN 108559585 A CN108559585 A CN 108559585A
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drawing oil
parts
gross mass
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metal
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王铭新
陈小玲
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Guangzhou Fu Fei Chemical Technology Co Ltd
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Guangzhou Fu Fei Chemical Technology Co Ltd
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Abstract

本发明涉及润滑油技术领域，特别是涉及一种金属拉拔油；由以下重量份的成分组成：抗氧抗腐剂：2.5～3.5份；防锈剂：3.5～8.0份；金属减活剂：3.5～4.5份；抗泡剂：0.001～0.002份；摩擦改进剂：1.4～2.6份；粘度指数改进剂：0.5～1.5份；极压抗磨剂：13.0～26.5份；油性剂：0.5～1.5份；基础油：余量；本发明具有以下有益效果：本拉拔油具有非常低的摩擦系数、优异的极压和润滑性能，有效保护模具，延长模具的使用寿命。

Description

金属拉拔油
技术领域
本发明涉及润滑油技术领域，特别是涉及一种金属拉拔油。
背景技术
金属拉拔是通过模具孔减少材料的截面积，获得高精度、高光泽度棒材、线材和管材的一种塑性加工工艺，是制备线材和管材的重要方法。拉拔是一种技术要求非常高的加工工艺，拉拔后的棒材、线材或管材要求直径或厚度都要非常均匀，而且表面光亮无擦痕，稍有不慎就可能造成卡咬或拉拔中断，严重影响产品质量甚至整个批次报废。而在金属拉拔加工过程中，润滑剂的种类、质量及使用方法对模具的寿命、拉件的质量(如表面光洁度等)和拉拔的速度等影响十分重要。因此拉拔润滑油是技术要求十分严格的产品，但目前拉拔油还处于一种无统一质量标准，生产规模小而分散，用户要求多样性以及依赖进口等状态，对金属拉拔加工的发展有一定的影响。
发明内容
本发明为了解决上述现有的技术缺点，提供一种金属拉拔油。
为实现上述目的，本发明提供一种金属拉拔油，由以下重量份的成分组成：
抗氧抗腐剂：2.5～3.5份；
防锈剂：3.5～8.0份；
金属减活剂：3.5～4.5份；
抗泡剂：0.001～0.002份；
摩擦改进剂：1.4～2.6份；
粘度指数改进剂：0.5～1.5份；
极压抗磨剂：13.0～26.5份；
油性剂：0.5～1.5份；
基础油：余量。
具体的，所述抗氧抗腐剂由抗氧剂T501及添加剂T202组成，其中抗氧剂T501占拉拔油总质量的1.5～2份、添加剂T202占拉拔油总质量的1.0～1.5份。
进一步的，所述防锈剂由聚甲基丙烯酸乙酯、分散剂、二壬基萘磺酸钡、环烷酸锌、十二烯基丁二酸、二烷基二硫代磷酸锌及邻苯二甲酸二辛酯组成，其中聚甲基丙烯酸乙酯占拉拔油总质量的0.5～1.5份、分散剂占拉拔油总质量的0.5～1份、二壬基萘磺酸钡占拉拔油总质量的0.5～1份、环烷酸锌占拉拔油总质量的0.5～1份、十二烯基丁二酸占拉拔油总质量的0.5～1份、二烷基二硫代磷酸锌占拉拔油总质量的0.5～1份及邻苯二甲酸二辛酯占拉拔油总质量的0.5～1.5份。
进一步的，所述金属减活剂为由苯三唑型T551与N,N'-二仲丁基对苯二胺复合而成，其中苯三唑型T551N占拉拔油总质量的1～2份,N,N'-二仲丁基对苯二胺占拉拔油总质量的2.5～4份。
进一步的，所述极压抗磨剂由RC2526、FF-2511硫化脂肪、RC2540硫化烯烃组成，其中RC2526占拉拔油总质量的1.0～2.5份、FF-2511硫化脂肪占拉拔油总质量的10～20份、RC2540硫化烯烃占拉拔油总质量的2～4份。
在本发明中，金属拉拔油的制作工艺包括以下步骤：
(1).将基础油放入至调油罐中进行预热处理，预热温度为55度，预热时间为5分钟；
(2).将金属减活剂加入至预热完毕的基础油中进行匀速搅拌，在此过程中为一次搅拌，搅拌速度为2000转每小时，搅拌时间为3分钟；
(3).将摩擦改进剂加入至一次搅拌后的物料中，并继续搅拌，此过程为二次搅拌，搅拌速度为2000转每小时，搅拌时间为10分钟；
(4).将油性剂、极压抗磨剂、抗泡剂、防锈剂、粘度指数改进剂、抗氧抗腐剂加入至二次搅拌后的物料中，并继续搅拌，此过程为三次搅拌，搅拌速度为2500转每小时，搅拌时间为15分钟；
(5).待三次搅拌完成后，检测是否搅拌混合均匀；若搅拌均匀，则直接装桶。
本发明具有以下有益效果：
1.本拉拔油具有非常低的摩擦系数、优异的极压和润滑性能，有效保护模具，延长模具的使用寿命。
2.本拉拔油具有极佳的边界润滑特性，从而使拉拔后的工件表面有较高的表面光洁度。
3.本拉拔油具有良好的脱模性能，无卡咬，确保工件边缘光滑无毛刺。
4.本拉拔油具有优异的防锈、防腐性，可免去工件防锈处理。
具体实施方式
下面将结合本发明实施例，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
实施例一：
本发明提供一种金属拉拔油，由以下重量份的成分组成：
抗氧抗腐剂：2.5份；
防锈剂：3.5份；
金属减活剂：3.5份；
抗泡剂：0.001份；
摩擦改进剂：1.4份；
粘度指数改进剂：0.5份；
极压抗磨剂：13.0份；
油性剂：0.5份；
基础油：余量。
实施例二：
一种金属拉拔油，由以下重量份的成分组成：
抗氧抗腐剂：3.0份；
防锈剂：6.5份；
金属减活剂：4.0份；
抗泡剂：0.0015份；
摩擦改进剂：2.1份；
粘度指数改进剂：1.0份；
极压抗磨剂：20.5份；
油性剂：1.0份；
基础油：余量。
实施例三：
本发明提供一种金属拉拔油，由以下重量份的成分组成：
抗氧抗腐剂：3.5份；
防锈剂：8.0份；
金属减活剂：4.5份；
抗泡剂：0.002份；
摩擦改进剂：2.6份；
粘度指数改进剂：1.5份；
极压抗磨剂：26.5份；
油性剂：1.5份；
基础油：余量。
本发明的拉拔油经检测得出结果如下：
以上所述仅为本发明的较佳实施例而已，并不用以限制本发明，凡在本发明的精神和原则之内，所作的任何修改、等同替换、改进等，均应包含在本发明的保护范围之内。

Claims (6)

1.金属拉拔油，其特征在于：由以下重量份的成分组成：
抗氧抗腐剂：2.5～3.5份；
防锈剂：3.5～8.0份；
金属减活剂：3.5～4.5份；
抗泡剂：0.001～0.002份；
摩擦改进剂：1.4～2.6份；
粘度指数改进剂：0.5～1.5份；
极压抗磨剂：13.0～26.5份；
油性剂：0.5～1.5份；
基础油：余量。
2.根据权利要求1所述的金属拉拔油，其特征在于：所述抗氧抗腐剂由抗氧剂T501及添加剂T202组成，其中抗氧剂T501占拉拔油总质量的1.5～2份、添加剂T202占拉拔油总质量的1.0～1.5份。
3.根据权利要求1所述的金属拉拔油，其特征在于：所述防锈剂由聚甲基丙烯酸乙酯、分散剂、二壬基萘磺酸钡、环烷酸锌、十二烯基丁二酸、二烷基二硫代磷酸锌及邻苯二甲酸二辛酯组成，其中聚甲基丙烯酸乙酯占拉拔油总质量的0.5～1.5份、分散剂占拉拔油总质量的0.5～1份、二壬基萘磺酸钡占拉拔油总质量的0.5～1份、环烷酸锌占拉拔油总质量的0.5～1份、十二烯基丁二酸占拉拔油总质量的0.5～1份、二烷基二硫代磷酸锌占拉拔油总质量的0.5～1份及邻苯二甲酸二辛酯占拉拔油总质量的0.5～1.5份。
4.根据权利要求1所述的金属拉拔油，其特征在于：所述金属减活剂为由苯三唑型T551与N,N'-二仲丁基对苯二胺复合而成，其中苯三唑型T551N占拉拔油总质量的1～2份,N,N'-二仲丁基对苯二胺占拉拔油总质量的2.5～4份。
5.根据权利要求1所述的金属拉拔油，其特征在于：所述极压抗磨剂由RC2526、FF-2511硫化脂肪、RC2540硫化烯烃组成，其中RC2526占拉拔油总质量的1.0～2.5份、FF-2511硫化脂肪占拉拔油总质量的10～20份、RC2540硫化烯烃占拉拔油总质量的2～4份。
6.根据权利要求1至5任意一项所述的金属拉拔油，其特征在于：所述金属拉拔油的制作工艺包括以下步骤：
(1).将基础油放入至调油罐中进行预热处理，预热温度为55度，预热时间为5分钟；
(2).将金属减活剂加入至预热完毕的基础油中进行匀速搅拌，在此过程中为一次搅拌，搅拌速度为2000转每小时，搅拌时间为3分钟；
(3).将摩擦改进剂加入至一次搅拌后的物料中，并继续搅拌，此过程为二次搅拌，搅拌速度为2000转每小时，搅拌时间为10分钟；
(4).将油性剂、极压抗磨剂、抗泡剂、防锈剂、粘度指数改进剂、抗氧抗腐剂加入至二次搅拌后的物料中，并继续搅拌，此过程为三次搅拌，搅拌速度为2500转每小时，搅拌时间为15分钟；
(5).待三次搅拌完成后，检测是否搅拌混合均匀；若搅拌均匀，则直接装桶。
CN201810242018.0A 2018-03-22 2018-03-22 金属拉拔油 Pending CN108559585A (zh)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110408461A (zh) * 2019-08-23 2019-11-05 广州市联诺化工科技有限公司 一种低烟雾长寿命环保型强缩成型油及其制备方法
CN115011398A (zh) * 2022-07-05 2022-09-06 上海中孚油品集团有限公司 一种石墨烯不锈钢管高速拉拔润滑油及其制备方法

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110408461A (zh) * 2019-08-23 2019-11-05 广州市联诺化工科技有限公司 一种低烟雾长寿命环保型强缩成型油及其制备方法
CN110408461B (zh) * 2019-08-23 2021-09-24 广州市联诺化工科技有限公司 一种低烟雾长寿命环保型强缩成型油及其制备方法
CN115011398A (zh) * 2022-07-05 2022-09-06 上海中孚油品集团有限公司 一种石墨烯不锈钢管高速拉拔润滑油及其制备方法

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