CN108544829A - Automated, multi-level cellular board composite production line - Google Patents
Automated, multi-level cellular board composite production line Download PDFInfo
- Publication number
- CN108544829A CN108544829A CN201810529127.0A CN201810529127A CN108544829A CN 108544829 A CN108544829 A CN 108544829A CN 201810529127 A CN201810529127 A CN 201810529127A CN 108544829 A CN108544829 A CN 108544829A
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- plates
- compound
- automatic
- plate
- production line
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- 239000002131 composite material Substances 0.000 title claims abstract description 41
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 31
- 230000001413 cellular effect Effects 0.000 title claims abstract description 20
- 150000001875 compounds Chemical class 0.000 claims abstract description 59
- 230000005540 biological transmission Effects 0.000 claims abstract description 29
- 238000005507 spraying Methods 0.000 claims abstract description 23
- 230000007246 mechanism Effects 0.000 claims abstract description 20
- 238000000034 method Methods 0.000 claims abstract description 19
- 238000004321 preservation Methods 0.000 claims abstract description 19
- 230000006835 compression Effects 0.000 claims abstract description 15
- 238000007906 compression Methods 0.000 claims abstract description 15
- 239000000463 material Substances 0.000 claims abstract description 15
- 230000003287 optical effect Effects 0.000 claims abstract description 8
- 238000007599 discharging Methods 0.000 claims description 18
- 238000013329 compounding Methods 0.000 claims description 3
- 238000001035 drying Methods 0.000 abstract description 5
- 238000012545 processing Methods 0.000 abstract description 5
- 230000035611 feeding Effects 0.000 description 13
- 230000032258 transport Effects 0.000 description 5
- 230000000694 effects Effects 0.000 description 3
- 239000003292 glue Substances 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 238000007731 hot pressing Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 230000006798 recombination Effects 0.000 description 2
- 238000005215 recombination Methods 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 241000252254 Catostomidae Species 0.000 description 1
- 229940126062 Compound A Drugs 0.000 description 1
- NLDMNSXOCDLTTB-UHFFFAOYSA-N Heterophylliin A Natural products O1C2COC(=O)C3=CC(O)=C(O)C(O)=C3C3=C(O)C(O)=C(O)C=C3C(=O)OC2C(OC(=O)C=2C=C(O)C(O)=C(O)C=2)C(O)C1OC(=O)C1=CC(O)=C(O)C(O)=C1 NLDMNSXOCDLTTB-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000001427 coherent effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000003562 lightweight material Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
- B32B37/1284—Application of adhesive
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/16—Drying; Softening; Cleaning
- B32B38/164—Drying
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B39/00—Layout of apparatus or plants, e.g. modular laminating systems
Abstract
The invention discloses automated, multi-level cellular board composite production lines, including the A plates being connected in turn on compound transmission device and B plates feeding station, automatic optical grating length-metering device, automatic glue-spraying room and A plates and B plate multi-procedures, composite production line further includes the Heat preservation compression chamber being connected to by blanking transmitting device on A plates and B plate multi-procedures；A plates and B plate feeding stations, which use, is located at compound transmission device wherein side at least two support posts two crossbeams of support；Two crossbeams across and extend beyond compound transmission device, pass through the sliding type cross beam with sliding power source between two crossbeams and connect automatic material-absorbing device；A plates and B plate multi-procedures include the material-pulling device and material stirring-up mechanism, compound table for being fixed on automatic glue-spraying room discharge end.It is higher to realize the compound automatic charging of cellular board, transmission, automatic glue-spraying, automatic turning, the continuous automatic transmission of compound and drying and processing, working efficiency for the composite production line of the present invention.
Description
Technical field
The present invention relates to cellular board processing technique fields, more particularly to automated, multi-level cellular board composite production line.
Background technology
Honeycomb composite plate is pressurizeed and a kind of molding lightweight material by heating by honeycomb knead dough layer, and American-European science and technology is flourishing
Country's development starting is more early, and has formed batch mechanization production degree, but equipment is complicated, involves great expense, difficult in maintenance.
In the A plates and B plate recombination processes of honeycomb composite plate, many steps need manual operation, and intermediate link
It also needs to wait for, the overall processing period is longer, and production efficiency is relatively low.
Invention content
In order to overcome the above-mentioned deficiencies of the prior art, the present invention provides developing, equipment is simple, it is easy to operate, maintenance letter
Just, high degree of automation, cheap production line.
The technical solution adopted in the present invention is：Automated, multi-level cellular board composite production line, including be connected in turn compound
A plates and B plates feeding station, automatic optical grating length-metering device, automatic glue-spraying room and A plates on transmitting device and the compound work of B plates
Position, composite production line further includes the Heat preservation compression chamber being connected to by blanking transmitting device on A plates and B plate multi-procedures,
And A plates and B plates feeding station, automatic glue-spraying room and A plates and B plates multi-procedure, Heat preservation compression chamber, multiplexing of transmission
Device and blanking transmitting device are all connected with PLC control panels；Wherein：
A plates and B plate feeding stations support two cross using positioned at compound transmission device wherein side at least two support posts
Beam；Two crossbeams across and extend beyond compound transmission device, pass through the sliding with sliding power source between two crossbeams
Formula crossbeam connects automatic material-absorbing device；
A plates and B plate multi-procedures, including it is fixed on material-pulling device and material stirring-up mechanism, the compound work of automatic glue-spraying room discharge end
Platform, material stirring-up mechanism are fixed on by support base on compound transmission device, and composite plate compounding machine is set on compound table.
Further, compound transmission device is located at the discharge end of Heat preservation compression chamber and is additionally provided with discharging waiting station.
Further, discharging waiting station side is additionally provided with discharging and piles up device, and it includes pusher that device is piled up in discharging
And side shield, the side that pusher is connected to automatic conveying device transport out the AB plates of compound completion.
Further, compound table is sequentially connected to the discharge end of compound transmission device, while compound table hangs down
It is direct-connected to be connected to blanking transmitting device feeding end, it is additionally provided on compound table and pushes to blanking for compound successful AB composite plates
The feed mechanism of transmitting device.
Further, automatic material-absorbing device includes lifting support plate, and is hung at least one in lifting support plate
Sucker.
Further, each sucker connects negative pressure device by a suction pipe.
Further, Heat preservation compression chamber monitors Heat preservation pressurization by temperature control equipment and pressure control device
Indoor temperature and pressure.
Further, material stirring-up mechanism includes sequentially connected horizontal thrust device, horizontal pushing block, auxiliary connecting rod, mandril
And vertical thrust device, wherein horizontal pushing block is fixed on the end of horizontal thrust device, auxiliary connecting rod one end passes through hinged shaft
One is rotatably connected on horizontal pushing block, and the auxiliary connecting rod other end connects mandril by hinged shaft two, while mandril bottom connects
Vertical thrust device is connect, B board bottoms portion, and then rotary turning B plates are inserted into the free end of mandril；Horizontal thrust device and vertical thrust
Device is all connected with PLC control panels.
Compared with prior art, the beneficial effects of the invention are as follows：The automated, multi-level cellular board composite production line of the present invention, it is real
The compound automatic charging of cellular board, transmission, automatic glue-spraying, automatic turning, compound and drying, and these processing steps are showed
Between be automatic transmission and coherent, whole work efficiency is higher, and is arranged without people, reduces the damage of maloperation
Consumption, reduces the production cost of multi-layer honeycomb composite production line.
The automated, multi-level cellular board composite production line of the present invention is also provided with discharging waiting station, and positioned at discharging etc.
Wait for that device is piled up in the discharging of station side, it includes pusher and side shield that device is piled up in discharging, and pusher is connected to certainly
The side of dynamic conveying device transports out the AB plates of compound completion, further improves the production efficiency of composite production line.
In addition, Heat preservation compression chamber is monitored by temperature control equipment and pressure control device in Heat preservation compression chamber
Temperature and pressure, realize and the composite plate after compound shaping dried automatically, the temperature, pressure in drying course are with timely
Between be individually to control, improve the whole use quality of composite plate.
Description of the drawings
Fig. 1 is the structure chart of one embodiment of automated, multi-level cellular board composite production line；
Fig. 2 is the vertical view at A in Fig. 1, that is, is located at the structure chart of automatic glue-spraying room 2 and A plates and B plates multi-procedure 3；
Fig. 3 is the vertical view that device is piled up in discharging；
Fig. 4 is the vertical view of A plates and B plate feeding stations；
Fig. 5 is the structure chart of one embodiment of material stirring-up mechanism；
Wherein：1-A plates and B plate feeding stations, 2- automatic glue-sprayings room, 3-A plates and B plate multi-procedures, the pressurization of 4- Heat preservations
Room, 41- temperature control equipments, 42- pressure control devices；Dress is piled up in 5- discharging waiting stations, 6- compound transmission devices, 7- dischargings
It sets, 71- pushers, 72- side shields；8- automatic material-absorbing devices, 81- lift support plate, 82- suckers, 83- negative pressure devices；9-
Crossbeam, 10- sliding type cross beams, 11- material-pulling devices, 12- material stirring-up mechanisms, 121- horizontal thrust devices, the horizontal pushing blocks of 122-, 123-
Assist connecting rod, 124- mandrils, 125- vertical thrust devices；13- compound tables, 14-PLC control panels, 15- blankings transmission
Device, 16- support bases, 17- feed mechanisms, 18- support posts, 19- automatic optical grating length-metering devices.
Specific implementation mode
In order to deepen the understanding of the present invention, present invention will be further explained below with reference to the attached drawings and examples, the implementation
Example is only used for explaining the present invention, does not constitute and limits to protection scope of the present invention.
In order to solve the Multilayer honeycomb board technical problem relatively inefficient in compound tense, as shown in Figure 1, the present invention provides
A kind of automated, multi-level cellular board composite production line, including the A plates and B plate feedings that are connected in turn on compound transmission device 6
Station 1, automatic optical grating length-metering device 19, automatic glue-spraying room 2 and A plates and B plates multi-procedure 3, for realizing the original of composite plate
The independent feeding of beginning plate A plates and B plates, transport, glue spraying and compound.And composite production line further includes being transmitted by blanking
Device 15 is connected to the Heat preservation compression chamber 4 on A plates and B plates multi-procedure 3, for compound composite plate carry out hot pressing with
And drying, complete last hot pressing drying and sizing.In order to ensure that the entire production line has higher service efficiency, Yi Jigeng
High the degree of automation, A plates and B plates feeding station 1, automatic glue-spraying room 2 and A plates and B plates multi-procedure 3, Heat preservation
Compression chamber 4, compound transmission device 6 and blanking transmitting device 15 are all connected with PLC control panels 14, realize to each on production line
The centralized control of equipment.Automatic optical grating length-metering device 19, for measuring the A plates before entering automatic glue-spraying room by feeding station
Expect size or B plate sizes, glue spraying dosage, compound to A plates and B plates is assigned to automatic glue-spraying room from convenient for PLC control panels
Station 3 assigns the complex parameters order such as suitable composite pressure, time and temperature.Automatic optical grating length-metering device in more detail
19 for differentiate A plates, B plate sizes facilitate glue spraying, compound, heat pressing process below, while can also record composite plate processing
Size, parameter information are convenient for final-period management and quality monitoring.Entrance that can also be in automatic glue-spraying room 2 and outlet port
It is automatic to punish cloth setting（Electronic or magnetic force, strength, hydraulic pressure）Switch gate, and by the power source of two automatic opening and closing doors with
PLC control panels connect, the length of the A plates and B plates measured according to automatic optical grating length-metering device, determine that automatic glue-spraying room switchs
Time realizes the high-precision control of automatic glue-spraying.
Specifically, A plates and B plates feeding station 1, refer to Fig. 4, using positioned at the wherein side of compound transmission device 6 extremely
Few two support posts 18 support two crossbeams 9；Two crossbeams 9 across and extend beyond compound transmission device 6, two crossbeams
Automatic material-absorbing device 8, during the work time, automatic material-absorbing are connected by the sliding type cross beam 10 with sliding power source between 9
Device 8 sucks A plates, and either B plates sliding type cross beam 10 transports A plates or B plates in place, then under the drive in sliding power source
Automatic material-absorbing device 8 loosens A plates or B plates.
For A plates and B plates multi-procedure 3, including it is fixed on the material-pulling device 11 and stirring of 2 discharge end of automatic glue-spraying room
Mechanism 12, compound table 13, material stirring-up mechanism 12 are fixed on by support base 16 on compound transmission device 6.When work, B plates are sent
To recombination region, switching mechanism is overturn after fixing B plates, by B plates it is compound on A plates, subsequent compound panel turnover mechanism is retracted, etc.
Wait for next cycle.A, B plate compound simultaneously is sent to heat-insulating pressurizing room, carries out close compound, temperature, time automatic adjustment.It is multiple
It closes and sets composite plate compounding machine on workbench.
In the above-described embodiments, compound transmission device 6 be located at Heat preservation compression chamber 4 discharge end be additionally provided with discharging wait for
Station 5, discharging waiting station 5 are generally the sloping platform of one section of non-installation and transportation device, one can be installed on the sloping platform
A little support rollers for being convenient for feeding, labor-saving effect are preferable.More preferably embodiment is that 5 side of discharging waiting station is additionally provided with out
Material piles up device 7, as shown in figure 3, it includes pusher 71 and side shield 72 that device 7 is piled up in discharging, pusher 71 connects
The AB plates of compound completion are transported out in the side of automatic conveying device 6, it is too fast that side shield 72 prevents AB composite plates from getting off.
In the above-described embodiments, Fig. 2 is referred to, compound table 13 is sequentially connected to the discharge end of compound transmission device 6,
Compound table 13 is vertically connected at 15 feeding end of blanking transmitting device simultaneously, is additionally provided on compound table 13 for being combined into
The AB composite plates of work(push to the feed mechanism 17 of blanking transmitting device 15, and automation effect is more preferable, turn material and compound herein
Without manually monitoring and assisting, the composite cost of composite plate is also reduced.
More preferably one embodiment is that automatic material-absorbing device 8 includes lifting support plate 81, and hanging in lifting support plate
A plates or B plates is sucked using sucker at least one sucker 82 on 81, then carries, the overall structure for plate transport
Simply, convenient transportation.Each sucker 82 can also be connected negative pressure device 83 by a suction pipe, pass through negative pressure device 83
It inhales, deflate and realize sucker sucking and loosen to A plates or B plates.
In the above-described embodiments, Heat preservation compression chamber 4 is monitored by temperature control equipment 41 and pressure control device 42
The indoor temperature of Heat preservation pressurization and pressure have better control effect, in general temperature control equipment 41 and pressure
Force control device 42 also can individually be connect with PLC control panels 14, realize individually control.
In the above-described embodiments, as shown in figure 5, material stirring-up mechanism 12 includes sequentially connected horizontal thrust device 121, level
Pushing block 122, auxiliary connecting rod 123, mandril 124 and vertical thrust device 125, push away wherein horizontal pushing block 122 is fixed on level
The end of power apparatus 121,123 one end of auxiliary connecting rod are rotatably connected on horizontal pushing block 122 by hinged shaft 1, are assisted
123 other end of connecting rod connects mandril 124, while 124 bottom of mandril connection vertical thrust device 125, top by hinged shaft 2 21
B board bottoms portion is inserted into the free end of bar 124, and then rotary turning B plates, horizontal thrust device and vertical thrust device are all connected with PLC
Control panel, to realize automatic turning B plates.One or more can be arranged in the quantity of the material stirring-up mechanism 12, be arranged one
The stirring near center location of its position face B plate is fixed, and the possibility length direction arrangement of plate is distributed on when being arranged multiple.One
As for, usually be arranged two material stirring-up mechanisms, plate can be overturn well, and can cause to damage to avoid to plate side
Wound.
Claims (8)
1. automated, multi-level cellular board composite production line, it is characterised in that：Including being connected to compound transmission device in turn（6）On A
Plate and B plate feeding stations（1）, automatic optical grating length-metering device（19）, automatic glue-spraying room（2）And A plates and B plate multi-procedures
（3）, composite production line further includes by blanking transmitting device（15）It is connected to A plates and B plate multi-procedures（3）On Heat preservation
Compression chamber（4）, and A plates and B plate feeding stations（1）, automatic glue-spraying room（2）And A plates and B plate multi-procedures（3）, heat preservation
Heat compression chamber（4）, compound transmission device（6）With blanking transmitting device（15）It is all connected with PLC control panels（14）；Wherein：
A plates and B plate feeding stations（1）, using positioned at compound transmission device（6）Wherein side at least two support posts（18）
Support two crossbeams（9）；Two crossbeams（9）Across and extend beyond compound transmission device（6）, two crossbeams（9）Between lead to
Cross the sliding type cross beam with sliding power source（10）Connect automatic material-absorbing device（8）；
A plates and B plate multi-procedures（3）, including it is fixed on automatic glue-spraying room（2）The material-pulling device of discharge end（11）And material stirring-up mechanism
（12）, compound table（13）, material stirring-up mechanism（12）Pass through support base（16）It is fixed on compound transmission device（6）On, compound work
Make to set composite plate compounding machine on platform.
2. automated, multi-level cellular board composite production line according to claim 1, it is characterised in that：Compound transmission device（6）
Positioned at Heat preservation compression chamber（4）Discharge end be additionally provided with discharging waiting station（5）.
3. automated, multi-level cellular board composite production line according to claim 2, it is characterised in that：Discharge waiting station（5）
Side is additionally provided with discharging and piles up device（7）, discharging stacking device（7）Including pusher（71）And side shield（72）, push
Device（71）It is connected to automatic conveying device（6）Side the AB plates of compound completion are transported out.
4. automated, multi-level cellular board composite production line according to claim 3, it is characterised in that：Compound table（13）It is suitable
It is connected to compound transmission device to sequence（6）Discharge end, while compound table（13）It is vertically connected at blanking transmitting device
（15）Feeding end, compound table（13）On be additionally provided with and push to blanking transmitting device for compound successful AB composite plates（15）
Feed mechanism（17）.
5. automated, multi-level cellular board composite production line according to any one of claims 1-4, it is characterised in that：It is automatic to inhale
Expect device（8）Including lifting support plate (81), and hanging is in lifting support plate（81）On at least one sucker（82）.
6. automated, multi-level cellular board composite production line according to claim 5, it is characterised in that：Each sucker（82）It is logical
Cross a suction pipe connection negative pressure device（83）.
7. automated, multi-level cellular board composite production line according to claim 1, it is characterised in that：Heat preservation compression chamber
（4）Pass through temperature control equipment（41）And pressure control device（42）Monitor the indoor temperature of Heat preservation pressurization and pressure.
8. automated, multi-level cellular board composite production line according to claim 5, it is characterised in that：Material stirring-up mechanism（12）Including
Sequentially connected horizontal thrust device（121）, horizontal pushing block（122）, auxiliary connecting rod（123）, mandril（124）And it pushes away vertically
Power apparatus（125）, wherein horizontal pushing block（122）It is fixed on horizontal thrust device（121）End, assist connecting rod（123）One
End passes through hinged shaft one（20）It is rotatably connected to horizontal pushing block（122）On, assist connecting rod（123）The other end passes through hinged shaft two
（21）Connect mandril（124）, while mandril（124）Bottom connects vertical thrust device（125）, mandril（124）Free end insert
Enter B board bottoms portion, and then rotary turning plate；Horizontal thrust device（121）With vertical thrust device（125）It is all connected with PLC controls
Panel（14）.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810529127.0A CN108544829A (en) | 2018-05-29 | 2018-05-29 | Automated, multi-level cellular board composite production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810529127.0A CN108544829A (en) | 2018-05-29 | 2018-05-29 | Automated, multi-level cellular board composite production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108544829A true CN108544829A (en) | 2018-09-18 |
Family
ID=63511373
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810529127.0A Pending CN108544829A (en) | 2018-05-29 | 2018-05-29 | Automated, multi-level cellular board composite production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108544829A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112340506A (en) * | 2020-08-20 | 2021-02-09 | 苏州鸿赞蜂窝材料有限公司 | Full-automatic honeycomb panel make-up machine |
| CN113829718A (en) * | 2021-11-03 | 2021-12-24 | 江苏盛翔电子科技有限公司 | Continuous thermal compounding production line of high-precision honeycomb plate |
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| CN113829718A (en) * | 2021-11-03 | 2021-12-24 | 江苏盛翔电子科技有限公司 | Continuous thermal compounding production line of high-precision honeycomb plate |
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