CN102529174A - Equipment for producing full-automatic high-speed cellular board - Google Patents
Equipment for producing full-automatic high-speed cellular board Download PDFInfo
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- CN102529174A CN102529174A CN2010106131959A CN201010613195A CN102529174A CN 102529174 A CN102529174 A CN 102529174A CN 2010106131959 A CN2010106131959 A CN 2010106131959A CN 201010613195 A CN201010613195 A CN 201010613195A CN 102529174 A CN102529174 A CN 102529174A
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Abstract
The invention relates to a production line for a cellular board, in particular to equipment for producing a full-automatic high-speed cellular board. The cellular boards made of various materials can be produced on the production line. The production line consists of a comprehensive coater, a material rolling machine, a conveying compaction machine, a slab core dryer, a secondary coater, a transverse cutting machine, a laminating machine, a compaction machine, a self-lifting hoistable platform, a core cutting machine, a multilayer butt joint machine, a slab core conveyor, a conveying platform, a slab core stretching dryer, a compound coater, a compound panel material rolling machine, a compound machine, a primary dryer, a secondary dryer, a cooler and a cellular board punching shear machine, wherein the material rolling machine and the compound panel material rolling machine have a structure of two volumes or a plurality of volumes of equipment to fulfill the aim that the materials can be subjected to butt joint automatically without machine halt when replaced and realize full-automatic high-speed running; and by the comprehensive coater, single-layer two-sided dislocation coating and interlayer coating in the coating process can be realized, the glue amount is controlled in a dripped glue injection mode to prevent glue from overflowing and reduce glue waste, so that environment friendliness and resource conservation are realized.
Description
Technical field
The invention discloses a kind of cellular board production equipment, be specially a kind of can reloading automatically, change kind, change the fully automatic high-speed cellular board production equipment of specification, belong to packing, ornament materials production equipment field.
Background technology
Cellular board is by two thin panels, is bonded in the thicker honeycomb core two sides of one deck securely and the sheet material processed, also claims honeycomb sandwich construction.Cellular board divides by effect: buffering cellular board and packing cellular board.Because its particular structural can improve compression strength, paper honeycombed sheet more can reduce cost.But paper honeycombed sheet preparing various kinds pallet, liner, clad plate, packing case etc.Paper honeycombed sheet is economizing on resources that this year, developed country rose, preserve the ecological environment, a kind of novel green packaging material with low cost, it has gently, strong, surely, insulation, plurality of advantages such as heat insulation, shockproof.
Existing beehive carton production line is confined to the production of cardboard.And reloading and change specification production need be with reloading behind the production line stop or changing glue coating wheel, and whenever changing a defective material needs 0.5～1 hour, can't realize high-speed and high yield.Present glue coating wheel; Can not control the flow direction of glue, glue can overflow to the glue coating wheel both sides, the waste, gluing that causes glue not on a line, honeycomb is inhomogeneous; Influence the intensity of product and the length maximization of stretching at last, and can't realize the production of cellulor.The process of gluing simultaneously is that the gluing wheel that immerses in the glue filling trough is extremely crossed rubber tire with the glue elevator; Cross rubber tire and again glue is passed to glue coating wheel, in whole gluing process, glue filling trough can be shed, overflowed to glue; The waste raw material; Contaminated environment, the cleaning of every day need spend great amount of manpower and time, and the workload of cleaning and labour intensity are very big.And can not make gluing even, and also can't realize the production of small size small dimension product, present minimum honeycomb size is at 8mm; Produce the product needed of different size and shut down more conversion materials and glue coating wheel specification; The multilayer docking machine is to adopt manually-operated, and efficient is low, and quality can not guarantee.
Summary of the invention
The objective of the invention is for a kind of fully automatic high-speed cellular board production equipment is provided; To solve the above-mentioned problems of prior art; This production equipment reloads under can non-stop-machine in process of production situation and changes glue coating wheel; And the multilayer docking machine is designed to multilayer and accomplishes automatic butt with lifting platform, to realize full automatic high-speed production, reach high yield and high-quality purpose.
The object of the invention can be realized through following technical scheme.
A kind of fully automatic high-speed cellular board production equipment comprises the board core material material through gluing is delivered to the coiled material machine of carrying compacting machine; Between on the surfaces coated of board core material material, be separated with set comprehensive glue spreader apart from adhesive tape; Board core material material compacting behind the several layers gluing is bonded into the plate core and it is delivered to the conveying compacting machine of next operation; Plate core dryer with the oven dry of plate core; Secondary rubber coating machine with plate core upper surface gluing; The plate core is cut into both transverse cutting units of sizing; With the range upon range of machine of both plate core stacked on top of one another placements of sizing, with the range upon range of neat bonding compacting machine of plate core compacting; With the plate core elevate a turnable ladder after bonding to cutting the hoistable platform that core is cut at core machine cutting edge place; The core machine of cutting that cuts according to set cellular board thickness; The multilayer docking machine that the plate core of different-thickness is docked; The plate core is delivered to the plate core conveyer and the delivery platform of next operation; Plate core stretching dryer with the oven dry of plate core and the extension that stretches; The upper side of the plate core after stretching is carried out the composite glue coater of gluing; Composite panel coiled material machine with panel material elevator to compounding machine; With the plate core with panel is bonding and compacting is the compounding machine of cellular board; Oven dry unit with the oven dry of the cellular board after the compacting; With the cooler that cools off of cellular board after the oven dry, and cellular board press the cellular board punching and shearing machine that certain specification cuts, and the general control system of controlling above-mentioned each equipment.
Described coiled material machine comprises stock shelf and transmission mechanism, and described stock shelf is at least two group spools (promptly four, every group of diaxon coiled material); Two groups of spools can rotate in perpendicular; The bottom of stock shelf is provided with the two parallel slideway with ground slide rail coupling; Transmission mechanism is provided with a transmission rolling shaft by a vertical bracing frame top and forms; Coiled material is drawn from stock shelf, is delivered to the drive of comprehensive glue spreader through transmission rolling shaft.Described composite panel coiled material machine is identical therewith.
Described comprehensive glue spreader is five layers, seven layers or multilayer gluing assembly, and every increase one deck then increases by one group of gluing assembly.Described gluing assembly comprises: the glue filling device that glue is injected the band rubber tire; The drive of conveying and driver plate core material; Contact the also glue coating wheel of gluing with the board core material material, the mutual conversion equipment of changing between two groups of glue coating wheels, band rubber tire and the motor and the control system that provide and control power; Described glue coating wheel is set to two groups of glue coating wheels up and down of different size; Two groups of glue coating wheels are installed on the glue coating wheel conversion equipment through wheel support respectively, and tangent with the band rubber tire; Glue coating wheel a drive respectively is set up and down.
Described glue coating wheel is provided with the decorative pattern flange, and the decorative pattern flange contacts with material.Described decorative pattern flange is a herringbone.
Described conveying compacting machine comprises the fuselage assembly that has base and fixed mount, and the conveyer belt assembly provides the motor of power and the control system of the control power method of operation; Described conveyer belt assembly comprises conveyer belt and drive assembly; Conveyer belt is two groups up and down; Two groups of conveyer belts each other near a side conveyer belt clamping several layers board core material material, be provided with the roller bearing A of the gripper shoe core material of some even installations in the inboard of conveyer belt down; Be provided with the downward hydraulic axis A of force direction in the upper conveyor belt inboard; Described hydraulic axis A is corresponding with roller bearing A.
Described plate core dryer comprises the fuselage assembly of being with base; The heating module A of oven dry heat is provided; With the even blower fan that distributes and dehumidify of heat; The conveyer belt assembly of delivery board core, the incubator assembly A that keeps the conducting strip heat not scatter and disappear provides the motor of power and the control system of the control power method of operation; Described conveyer belt assembly comprises conveyer belt and drive assembly; The conveyer belt assembly is installed in the incubator assembly A on the base, and conveyer belt is supported by some power transmission shafts that evenly are arranged in parallel, and the above and below of conveyer belt is provided with some evenly distributed heating module A.
Described secondary rubber coating machine comprises: the glue filling device that glue is injected secondary band rubber tire; The power transmission shaft of conveying and driver plate core material; Contact the also second glue spreading wheel of gluing with the plate core; The mutual conversion equipment of changing between two groups of second glue spreading wheels, secondary band rubber tire and motor and the control system that controls the power method of operation that power is provided; Described second glue spreading wheel be set to specification different about two groups; Two groups of second glue spreading wheels are installed on the conversion equipment through wheel support respectively, and tangent with secondary band rubber tire.
Described transverse cutting unit comprises the fuselage assembly of band transverse cutting unit frame, and transmission is the power transmission shaft of paddle core, and paddle core is cut into both cutter assembly A of sizing, and the motor of power and the control system of the control power method of operation are provided.
Described range upon range of machine mainly comprises the fuselage assembly of band base and blanking support, stacks the range upon range of platform of the plate core of gluing and cutting, and the transmission mechanism of delivery board core to compacting machine provides the motor and the control system that controls the power method of operation of power; Described blanking support is provided with grabs the automation of range upon range of plate core alignment.
Described compacting machine comprises the fuselage assembly of band compacting machine base, and the motor of power and the control system of the control power method of operation are provided; Be hydraulic platform on the fuselage assembly, the top of hydraulic platform is provided with one through two standing screws and the fixing fixed platform of compacting machine base, and fixed platform is corresponding with the hydraulic platform position; The below of hydraulic platform is the hydraulic pressure A that takes blame for others.
Described bootstrapping hoistable platform comprises the fuselage assembly of band base and support, carries the delivery platform of squeeze board core; The hydraulic pressure of regulating the delivery platform height B that takes blame for others, and the motor of power and the control system of the control power method of operation are provided.
The described core machine of cutting comprises the fuselage assembly, with the cutter assembly B of plate core according to set cellular board thickness cutting, the motor of power and the control system of the control power method of operation is provided; The fuselage assembly be provided with stack the plate core cut the core machine platform, a side end of cutting the core machine platform is provided with cutter assembly B, before cutter assembly B, is provided with the pay-off that the plate core is transferred to cutter assembly B.
Described multilayer docking machine comprises the fuselage assembly, and different size is deposited and with layer mechanism that store classifiedly of it classification by the control system of the motor that power is provided and the control power method of operation; Store classifiedly a layer mechanism and be arranged with hoistable platform, hoistable platform below is the hydraulic pressure of the regulating hoistable platform C that takes blame for others; Be provided with the butt joint conveying mechanism that required plate core is delivered to next link in the left side of hoistable platform.
Described plate core conveyer and delivery platform comprise the fuselage assembly, keep flat the also workbench and the conveyer belt assembly of delivery board core; Workbench and conveyer belt assembly are installed on the support of fuselage assembly; The conveyer belt assembly comprises conveyer belt and transmission mechanism.
Described plate core stretching dryer comprises the fuselage assembly of belt supporting frame; The heating module of oven dry heat is provided; With the even blower fan that distributes and dehumidify of heat; The conveyer belt assembly of delivery board core, the incubator assembly B that keeps the conducting strip heat not scatter and disappear provides the motor of power and the control system of the control power method of operation; Described conveyer belt assembly comprises conveyer belt and drive assembly; The conveyer belt assembly is installed in the incubator assembly B on the base.
Described composite glue coater comprises the glue filling device that glue is injected the composite band rubber tire, the compound drive of the plate core after conveying and the transmission stretching oven dry; And the motor and the control system that provide and control power; Described composite band rubber tire is provided with two groups of composite band rubber tires that adapt to different size plate core, and the composite band rubber tire contacts with the plate core and gluing, supplies the conversion equipment of changing each other between two groups of composite band rubber tires.
Described compounding machine comprises the fuselage assembly that has base and fixed mount, the conveyer belt assembly, and the compacting roller provides the motor of power and the control system of the control power method of operation; Described conveyer belt assembly comprises conveyer belt and drive assembly; Conveyer belt is two groups up and down; Two groups of conveyer belts each other near a side conveyer belt grip block core and a panel material, be provided with the roller bearing B of the gripper shoe core material of some even installations in the inboard of conveyer belt down; Be provided with in the upper conveyor belt inboard force direction downward with the corresponding hydraulic axis B of roller bearing; By composite panel coiled material machine panel material is sent into compounding machine.
Described oven dry unit is provided with two groups: first drying machine and secondary drying machine; The fuselage assembly that comprises belt supporting frame, the baking oven that the oven dry heat is provided and keeps heat not scatter and disappear, with the blower fan that heat evenly distributes and dehumidifies, the conveyer belt assembly of delivery board core provides the motor of power and the control system of the control power method of operation; Described conveyer belt assembly comprises conveyer belt and drive assembly; The conveyer belt assembly is installed in the baking oven on the base, and the wall of described baking oven is provided with heat-insulation layer; Also be provided with dehumidifying and air filter.
Described cooler comprises the fuselage assembly of belt supporting frame; Transmit the conveyer belt assembly of cellular board; The cooler bin that keeps temperature and conveyer belt assembly and cellular board are accommodated; The some evenly distributed cooling tube that refrigerating gas is provided that in cooler bin, is provided with, and the motor of power and the control system of the control power method of operation are provided.
Described punching and shearing machine comprises the fuselage assembly of belt supporting frame, supplies the motor of power and the control system of the control power method of operation, is provided with the cutter assembly C that cellular board is cut into required specification at an end of fuselage assembly; The side of cutter assembly C is provided with and transmits the connecting gear of cellular board to cutter assembly C; Opposite side is provided with the fishplate bar platform.
Described cutter assembly C is made up of cutting knife installing rack and cutting knife type cutting plate cutter.
Described general control system is by the central processing unit that calculates and control each equipment running status; Be installed on each equipment appropriate location and the sensor of central processing unit is obtained and transferred to both given data of each equipment in real time, the infrared remote receiver that sends the control command infrared transmitter and receive control command; To all devices monitoring and display device and the input equipment of being convenient to staff's operation.
Also comprise vision or fault warning device acoustically.
Cellular board production equipment through the present invention designs has following advantage than prior art: 1, switch flexibly between the different size equipment, can realize not shutting down high-speed production; 2, the two-sided dislocation gluing of individual layer material, and interlayer gluing guarantees that tree lace is consistent, and honeycomb is even, makes the intensity of product and tensile elongation can reach maximization; 3, whole cellular board Design of Production Line is the computer Automatic Control, and the fluorescent screen shows, to guarantee accuracy, improves the quality, and reduces waste product.4, independently control by CPU for every section of production line, every section electromechanics realizes that control is integrated, and the cross interference of having avoided various signals is connected with a large amount of length lines.Make installation, debugging, convenient maintenanceization; 5, adopt to drip a glue injection mode control glue amount, avoid the glue material excessive, reducing the glue waste, thereby realize environmental protection and economize on resources; 6, Automatic Control can reduce operating personnel, and reduces staff's labour intensity greatly.
Description of drawings
Fig. 1 is the general assembly structural representation of fully automatic high-speed cellular board production line of the present invention;
Fig. 2 is a comprehensive glue spreader sketch map of the present invention;
Fig. 3 is a glue coating wheel assembly sketch map of the present invention;
Fig. 4 is coiled material machine sketch map of the present invention (comprising stock shelf and part glue coating wheel assembly);
Fig. 5 is a stock shelf sketch map of the present invention;
Fig. 6 is a conveying compacting machine sketch map of the present invention;
Fig. 7 is a plate core dryer sketch map of the present invention;
Fig. 8 is a secondary rubber coating machine sketch map of the present invention;
Fig. 9 is a transverse cutting unit sketch map of the present invention;
Figure 10 is a range upon range of machine sketch map of the present invention;
Figure 11 is a compacting machine sketch map of the present invention;
Figure 12 is a bootstrapping hoistable platform sketch map of the present invention;
Figure 13 is the core machine sketch map of cutting of the present invention;
Figure 14 is a multilayer docking machine sketch map of the present invention;
Figure 15 is a plate core conveyer sketch map of the present invention;
Figure 16 is a delivery platform sketch map of the present invention;
Figure 17 is a plate core stretching dryer sketch map of the present invention;
Figure 18 is a composite glue coater sketch map of the present invention;
Figure 19 is composite surface coiled material machine of the present invention and compounding machine sketch map;
Figure 20 is oven dry unit sketch map of the present invention (what show among the figure is the first drying machine);
Figure 21 is a cooler sketch map of the present invention;
Figure 22 is a punching and shearing machine sketch map of the present invention;
Among the figure:
1; Coiled material machine 1.1; Spool 1.2; Transmission rolling shaft 1.3; Slideway 2; Comprehensive glue spreader 2.1; Band rubber tire 2.2; Glue coating wheel 2.3; Drive 2.4; Wheel support 2.5; Decorative pattern flange 3; Carry compacting machine 3.1; Roller bearing A 3.2; Hydraulic axis A 4; Plate core dryer 4.1; Incubator assembly A 4.2; Heating module A 5; Secondary rubber coating machine 5.1; Secondary band rubber tire 5.2 second glue spreadings wheel 6; Transverse cutting unit 6.1; Cutter assembly A 6.2; Transverse cutting unit frame 7; Range upon range of machine 7.1; Range upon range of platform 7.2 blanking supports 7.3; Automatic manipulator 8; Compacting machine 8.1; Hydraulic platform 8.2; Fixed platform 8.3; Standing screw 8.4; The hydraulic pressure A 9 that takes blame for others; Bootstrapping hoistable platform 9.1; Delivery platform 9.2; The hydraulic pressure B 10 that takes blame for others; Cut core machine 10.1; Cutter assembly B 10.2; Cut core machine platform 11; Multilayer docking machine 11.1; Store classifiedly layer mechanism 11.2; Hoistable platform 11.3; The hydraulic pressure C 12 that takes blame for others; Plate core conveyer 12.1; Workbench 13; Delivery platform 14; Plate core stretching dryer 14.1; Incubator assembly B 15; Composite glue coater 15.1; Composite band rubber tire 15.2; Compound drive 16; Composite panel coiled material machine 17; Compounding machine 17.1; Roller bearing B 17.2; Hydraulic axis B 18; Oven dry unit 18.1; Baking oven 18.2; Heat-insulation layer 19; Cooler 19.1; Cooler bin 19.2; Cooling tube 20; Punching and shearing machine 20.1; Cutter assembly C 20.2; The fishplate bar platform.
The specific embodiment
Further set forth key points in design of the present invention below in conjunction with accompanying drawing and specific embodiment.
As shown in Figure 1, a kind of fully automatic high-speed cellular board production equipment comprises the board core material material through gluing is delivered to the coiled material machine 1 of carrying compacting machine 3; Between on the surfaces coated of board core material material, be separated with set comprehensive glue spreader 2 apart from adhesive tape; Board core material material compacting behind the several layers gluing is bonded into the plate core and it is delivered to the conveying compacting machine 3 of next operation; Plate core dryer 4 with the oven dry of plate core; Secondary rubber coating machine 5 with plate core upper surface second glue spreading; The plate core is cut into both transverse cutting units 6 of sizing; With the range upon range of machine 7 of both plate core stacked on top of one another placements of sizing, with the range upon range of neat bonding compacting machine 8 of plate core compacting; With the plate core elevate a turnable ladder after bonding to cutting the hoistable platform 9 that core is cut at core machine 10 cutting edge places; The core machine 10 of cutting that cuts according to set cellular board thickness; The multilayer docking machine 11 that the plate core of different-thickness is docked; The plate core is delivered to the plate core conveyer 12 and delivery platform 13 of next operation; Plate core stretching dryer 14 with the oven dry of plate core and the extension that stretches; The upper side of the plate core after stretching is carried out the composite glue coater 15 of gluing; Composite panel coiled material machine 16 with panel material elevator to compounding machine; With the plate core with panel is bonding and compacting is the compounding machine 17 of cellular board; Oven dry unit 18 with the oven dry of the cellular board after the compacting; With the cooler 19 that cools off of cellular board after the oven dry, and cellular board press the cellular board punching and shearing machine 20 that certain specification cuts, and the general control system of controlling above-mentioned each equipment.When the board core material material gets into comprehensive glue spreader 2 respectively, at first be the board core material material to be carried out the layering dislocation intersect gluing, and evenly be delivered to compacting machine 3 through the board core material material of coiled material machine 1 after with comprehensive gluing; The smooth once more conveying when multi-layer sheet core material of gluing has been carried out compacting of 3 pairs of compacting machines, the multilayer material after the compacting forms the plate core of cellular board.Through plate core dryer 4 it is dried processing; Secondary rubber coating machine 5 carries out gluing once more at the upper surface of plate core; The specification of gluing is identical with comprehensive gluing.When being got into the cutting edge of transverse cutting unit 6 by the plate core of second glue spreading, transverse cutting unit 6 carries out transverse cuts according to the control program that is provided with, and meets the requirements to guarantee the length dimension that cuts back plate core; The range upon range of machine 7 board core material material of transverse cuts carefully and neatly stacks, and in stacking layer by layer, makes the plate core of cutting inter-adhesive, and is laminated to required height.After range upon range of completion, be delivered to the work top of compacting machine 8, drive hydraulic platform 8.1 operations through the hydraulic pressure A8.4 that takes blame for others, hydraulic platform 8.1 down move, be compacted until the plate core, with guarantee between the plate core bonding reliably.Material after the compacting becomes the plate core semi-finished product of cellular board.Bootstrapping hoistable platform 9 is cut core with the material elevate a turnable ladder of range upon range of completion to cutting core machine 10 cutting edge places, also does 180 simultaneously and turns to, and the other end of plate core is delivered to cut the cutting of core machine 10 cutting edge places neatly.Cut core machine 10 will boot earlier plate core two ends cutting that hoistable platform 9 delivers to neat after, carry out the cutting of plate core according to the set running parameter of the thickness specification of cellular board material again.Multilayer docking machine 11 is adjusted to needed position according to required rules size with multilayer docking machine 11; When the plate core of being cut 10 cuttings of core machine gets into multilayer docking machine 11; Can get into the different layer mechanism 11.1 that store classifiedly according to different specifications, need not to shut down and change the butt joint layer; Realize full-automatic and high-speed production, reduce the joint waste, make manual work become the equipment automatic job, raise the efficiency and quality.Plate core conveyer 12 mainly plays a part delivery board core and steady control panel core draw speed.When the plate core that is drawn into honeycomb shape passes through delivery platform 13; Being delivered to 14 pairs of plate cores of plate core stretching dryer stretches and dries processing; Through the control system control of transporting velocity is able to meet design requirement with tension shape and the size of guaranteeing the plate core, guarantees the performance requirement such as intensity, bearing capacity of later stage product.Composite glue coater 15 operation principles are identical with comprehensive glue spreader 2, and different is single spreading, and adopt composite band rubber tire 15.1 direct gluings this moment.When glue injects composite band rubber tire 15.1 through glue filling device, make glue form the uniform glued membrane of one deck thickness from the teeth outwards through 15.1 engagements of composite band rubber tire, the plate core is carried out gluing.Also can carry out gluing through the rubber tire conversion equipment to plate as required.Composite panel coiled material machine 16 is put the panel material material; Its structure is identical with coiled material machine 1 with operation principle; The panel of putting into through compounding machine 17 with stretch and the honeycombed sheet core of gluing glues together and becomes the cellular board section bar; Cellular board after the moulding is dried to reach standard water-content through oven dry unit 18, and oven dry unit 18 is designed to first drying machine 18.1 with secondary drying machine 18.2 segmenteds, can make up as required, drying unit 18 simultaneously increases dehumidifying and air filters 18.3, the flash baking of realization product is with the realization automatic high speed of enhancing productivity.Cellular board section bar to secondary drying is cooled to the normal temperature typing through cooler 19, the cellular board section bar is cut into the profile material of required specification according to required size through punching and shearing machine 20.
Like Fig. 4 and shown in Figure 5, described coiled material machine 1 comprises stock shelf and transmission mechanism, and described stock shelf is at least two group spools 1.1 (promptly four, every group of diaxon coiled material); Two groups of spools 1.1 can rotate in perpendicular; The bottom of stock shelf is provided with the two parallel slideway 1.3 with ground slide rail coupling; Transmission mechanism is provided with a transmission rolling shaft 1.2 by a vertical bracing frame top and forms; Coiled material is drawn from stock shelf, is delivered to the drive 2.3 of comprehensive glue spreader 2 through transmission rolling shaft 1.2.Described composite panel coiled material machine 16 is identical therewith.The spool of coiled material machine 1 and composite sheet material machine 16 can adopt two volume or multireel structures.Need not shut down and the automatic butt material when reaching more conversion materials, realize the fully automatic high-speed operation.
As shown in Figure 2, described comprehensive glue spreader 2 is five layers, seven layers or multilayer gluing assembly, and every increase one deck then increases by one group of gluing assembly.Described gluing assembly comprises: the glue filling device that glue is injected band rubber tire 2.1; The drive 2.3 of conveying and driver plate core material; Contact the also glue coating wheel 2.2 of gluing with the board core material material; The mutual conversion equipment of changing between two groups of glue coating wheels 2.2, band rubber tire 2.1 and the motor and the control system that provide and control power; Described glue coating wheel 2.2 is set to two groups of glue coating wheels 2.2 up and down of different size; Two groups of glue coating wheels 2.2 are installed on the glue coating wheel conversion equipment through wheel support 2.4 respectively, and tangent with band rubber tire 2.1; Glue coating wheel 2.2 a drive 2.3 respectively is set up and down.Change the function that need not to shut down when realizing producing the different size cellular board through switching mechanism.The means that glue spreading method adopts dislocation intersection gluing can realize the production of cellulor, and the cellulor size can reach 4mm or littler.Can save material, improve product strength, thereby improve product bearing capacity, bending ability, the anti-ability of rising brokenly etc., to realize high-quality.The gluing process adopts synchronous gluing, can reach quick gluing, realizes the purpose of high-speed production, and the gluing that intersects can be realized cellulor and even.The two-sided dislocation gluing of individual layer material, and interlayer gluing guarantee that tree lace is consistent, and honeycomb is even, makes the intensity of product and tensile elongation can reach maximization.
As shown in Figure 3, described glue coating wheel 2.2 is provided with decorative pattern flange 2.5, and decorative pattern flange 2.5 contacts with the board core material material.Described decorative pattern flange 2.5 is various fonts, decorative pattern or pattern.Flow to reach control glue, material is being carried out in the gluing process, make glue can form a line, guarantee can not overflow on Wang both sides, make honeycomb accomplish minimum and intensity and tensile elongation reach maximization, practiced thrift glue simultaneously at the Nominal Width of regulation.
Glue filling device injects band rubber tire 2.1 to glue uniformly; Engagement through one group of band rubber tire 2.1; The back lash is to set according to product specification; The glue that injects can form the uniform glued membrane of the required thickness of one deck in the engagement process of band rubber tire 2.1 on band rubber tire 2.1 surfaces; This glued membrane will be sent on the decorative pattern flange 2.5 of glue coating wheel 2.2 in the process that band rubber tire 2.1 and glue coating wheel 2.2 mesh, and when material got into glue coating wheel 2.2 through delivery wheel, the decorative pattern flange of glue coating wheel 2.2 contacts with material accomplished coating process.Board core material material behind the gluing through one or more groups delivery wheel in transmission course with interlayer intersect gluing combination of materials together, be delivered to and carry compacting machine 3 compactings.
As shown in Figure 6, described conveying compacting machine 3 comprises the fuselage assembly that has base and fixed mount, and the conveyer belt assembly provides the motor of power and the control system of the control power method of operation; Described conveyer belt assembly comprises conveyer belt and drive assembly; Conveyer belt is two groups up and down; Two groups of conveyer belts each other near a side conveyer belt clamping several layers board core material material, be provided with the roller bearing A3.1 of the gripper shoe core material of some even installations in the inboard of conveyer belt down; Be provided with the downward hydraulic axis A3.2 of force direction in the upper conveyor belt inboard; Described hydraulic axis A3.2 is corresponding with roller bearing A3.1.After board core material material after coating process is accomplished was delivered to and carries compacting machine 3, compacting machine was organized the board core material material more and carried also compacting 3 pairs, and is bonding reliable to guarantee between many group board core material material.Board core material material after the compacting is the plate core of cellular board.
As shown in Figure 7; Described plate core dryer 4 comprises the fuselage assembly of being with base; The heating module A4.2 of oven dry heat is provided, with the blower fan that heat evenly distributes and dehumidifies, the conveyer belt assembly of delivery board core; The incubator assembly A4.1 that keeps the conducting strip heat not scatter and disappear provides the motor of power and the control system of the control power method of operation; Described conveyer belt assembly comprises conveyer belt and drive assembly; The conveyer belt assembly is installed in the incubator assembly A4.1 on the base, and conveyer belt is supported by some power transmission shafts that evenly are arranged in parallel, and the above and below of conveyer belt is provided with some evenly distributed heating module A4.2.Plate core after 4 pairs of compactings of plate core dryer is dried processing, guarantees that glue parches to make the abutting edge firm.
As shown in Figure 8; Described secondary rubber coating machine 5 comprises the glue filling device that glue is injected secondary band rubber tire 5.1; The power transmission shaft of conveying and driver plate core material; Contact with the plate core and 5.2, two groups of second glue spreadings wheels 5.2 of second glue spreading wheel of gluing between the conversion equipment of conversion each other, secondary band the rubber tire 5.1 and motor of power and the control system of the control power method of operation are provided; Described second glue spreading wheel 5.2 be set to specification different about two groups; Two groups of second glue spreading wheels 5.2 are installed on the conversion equipment through wheel support respectively, and tangent with secondary band rubber tire 5.1.
As shown in Figure 9; Described transverse cutting unit 6 comprises the fuselage assembly of band transverse cutting unit frame 6.2; Transmission is the power transmission shaft of paddle core, and paddle core is cut into both cutter assembly A6.1 of sizing, and the motor of power and the control system of the control power method of operation are provided.
Shown in figure 10; Described range upon range of machine 7 mainly comprises the fuselage assembly of band base and blanking support 7.2; Stack the range upon range of platform 7.1 of the plate core of gluing and cutting, the transmission mechanism of delivery board core to compacting machine provides the motor of power and the control system of the control power method of operation; Described blanking support 7.2 is provided with grabs 7.3 with the automation of range upon range of plate core alignment.
Shown in figure 11, described compacting machine 8 comprises the fuselage assembly of band compacting machine base, and the motor of power and the control system of the control power method of operation are provided; Be hydraulic platform 8.1 on the fuselage assembly, the top of hydraulic platform 8.1 is provided with one through two standing screws 8.3 and the fixing fixed platform 8.2 of compacting machine base, and fixed platform 8.2 is corresponding with hydraulic platform 8.1 positions; The below of hydraulic platform 8.1 is the hydraulic pressure A8.4 that takes blame for others.
Shown in figure 12, described bootstrapping hoistable platform 9 comprises the fuselage assembly of band base and support, carries the delivery platform 9.1 of squeeze board core; The hydraulic pressure of regulating the delivery platform height B9.2 that takes blame for others, and the motor of power and the control system of the control power method of operation are provided, described bootstrapping hoistable platform can be done 180 degree rotations in horizontal plane.The function of transposing direction is to guarantee by the flatness at cutting plate core two ends.
Shown in figure 13, the described core machine 10 of cutting comprises the fuselage assembly, with the cutter assembly B10.1 of plate core according to set cellular board thickness cutting, the motor of power and the control system of the control power method of operation is provided; The fuselage assembly be provided with stack the plate core cut core machine platform 10.2, a side end of cutting core machine platform 10.2 is provided with cutter assembly B10.1, before cutter assembly B10.1, is provided with the pay-off that the plate core is transferred to cutter assembly B10.1.
Shown in figure 14, described multilayer docking machine 11 comprises the fuselage assembly, and the control system of the motor that power is provided and the control power method of operation deposits different size and it classification stored classifiedly layer mechanism 11.1; Store classifiedly layer mechanism 11.1 and be arranged with hoistable platform 11.2, hoistable platform 11.2 belows are the hydraulic pressure of regulating hoistable platform 11.2 C11.3 that takes blame for others; Be provided with the butt joint conveying mechanism that required plate core is delivered to next link in the left side of hoistable platform 11.2.Range upon range of machine 7 and multilayer docking machine 11 are designed to the structure of the overlapping and scalable specification of multilayer; The function that need not to shut down to realize the conversion products specification reaches automatization high speed production, enhances productivity; Changed the manually-operated link; The waste of raw materials that minimizing occurs because of the conversion products specification has increased the memory space of plate core simultaneously, has practiced thrift the memory space of plate core.
Like Figure 15 and shown in Figure 16, described plate core conveyer 12 comprises the fuselage assembly with delivery platform 13, keeps flat the also workbench 12.1 and conveyer belt assembly of delivery board core; Workbench 12.1 is installed on the support of fuselage assembly with the conveyer belt assembly; The conveyer belt assembly comprises conveyer belt and transmission mechanism.
Shown in figure 17; Described plate core stretching dryer 14 comprises the fuselage assembly of belt supporting frame; The heating module of oven dry heat is provided, with the blower fan that heat evenly distributes and dehumidifies, the conveyer belt assembly of delivery board core; The incubator assembly B14.1 that keeps the conducting strip heat not scatter and disappear provides the motor of power and the control system of the control power method of operation; Described conveyer belt assembly comprises conveyer belt and drive assembly; The conveyer belt assembly is installed in the incubator assembly B14.1 on the base.
Shown in figure 18, described composite glue coater 15 comprises the glue filling device that glue is injected composite band rubber tire 15.1, the compound drive 15.2 of the plate core after conveying and the transmission stretching oven dry; And the motor and the control system that provide and control power; Described composite band rubber tire 15.1 is provided with two groups of composite band rubber tires 15.1 that adapt to different size plate core, and composite band rubber tire 15.1 contacts with the plate core and gluing, supplies the conversion equipment of changing each other between two groups of composite band rubber tires 15.1.
Shown in figure 19, described compounding machine 17 comprises the fuselage assembly that has base and fixed mount, the conveyer belt assembly, and the compacting roller provides the motor of power and the control system of the control power method of operation; Described conveyer belt assembly comprises conveyer belt and drive assembly; Conveyer belt is two groups up and down; Two groups of conveyer belts each other near a side conveyer belt grip block core and a panel material, be provided with the roller bearing B17.1 of the gripper shoe core material of some even installations in the inboard of conveyer belt down; Be provided with in the upper conveyor belt inboard force direction downward with the corresponding hydraulic axis B17.2 of roller bearing; By composite panel coiled material machine 16 panel material is sent into compounding machine 17.
Shown in figure 20, described oven dry unit 18 is provided with two groups: first drying machine and secondary drying machine; The fuselage assembly that comprises belt supporting frame, the baking oven 18.1 that the oven dry heat is provided and keeps heat not scatter and disappear, with the blower fan that heat evenly distributes and dehumidifies, the conveyer belt assembly of delivery board core provides the motor of power and the control system of the control power method of operation; Described conveyer belt assembly comprises conveyer belt and drive assembly; The conveyer belt assembly is installed in the baking oven 18.1 on the base, and the wall of described baking oven 18.1 is provided with heat-insulation layer 18.2; Also be provided with dehumidifying and air filter.Oven dry unit 18 is designed to first drying machine and secondary drying machine segmented, can make up as required, and drying unit simultaneously increases dehumidifying and the flash baking of air filter realization product, with the realization automatic high speed of enhancing productivity.Oven dry unit outer casing can be designed to totally enclosed type, guarantees production safety and environmental protection.
Described heating module can adopt electricity, steam, the multiple mode of heating of wet goods.
Shown in figure 21; Described cooler 19 comprises the fuselage assembly of belt supporting frame; Transmit the conveyer belt assembly of cellular board; The cooler bin 19.1 that keeps temperature and conveyer belt assembly and cellular board are accommodated, the some evenly distributed cooling tube that refrigerating gas is provided 19.2 that cooler bin 19.1 in, is provided with, and the motor of power is provided and controls the control system of the power method of operation.
Shown in figure 22, described punching and shearing machine 20 comprises the fuselage assembly of belt supporting frame, supplies the motor of power and the control system of the control power method of operation, is provided with the cutter assembly C20.1 that cellular board is cut into required specification at an end of fuselage assembly; The side of cutter assembly C20.1 is provided with and transmits the connecting gear of cellular board to cutter assembly C20.1; Opposite side is provided with fishplate bar platform 20.2.
Described cutter assembly C20.1 is made up of cutting knife installing rack and cutting knife type cutting plate cutter.
Described general control system is by the central processing unit that calculates and control each equipment running status; Be installed on each equipment appropriate location and the sensor of central processing unit is obtained and transferred to both given data of each equipment in real time, the infrared remote receiver that sends the control command infrared transmitter and receive control command; To all devices monitoring and display device and the input equipment of being convenient to staff's operation.
Also comprise vision or fault warning device acoustically.
Every section of production line is independently controlled by CPU, gives supervisory control desk through wireless transmitting system, but both independent operation of segmentation, the also remote-controlled operation of total control.And every section electromechanics realizes that control is integrated, and the cross interference of having avoided various signals is connected with a large amount of length lines, makes installation, debugging, convenient maintenanceization.Total control platform control accuracy is high., simple to operateization is equipped with and touches electrical screen, digital display, automation control, monitoring in real time.All speed, temperature, humidity, bonding, feeding etc. all have automatic demonstration and warning system to be uploaded to large screen display, come into plain view.
Technology of the present invention is described compared with prior art through instance and data below, its characteristics are:
1, supervisory control desk is the manipulation command centre of full machine, is made up of the multichannel remote control system.The remote sensing of full machine, speed, temperature control, humidity, monitoring, situation waits by screen displaying and control.The setting of various technical parameters makes by computer and accomplishes.Precision is high, and is interactive good.Can very intuitively see the accurate data of production run.The linkage operation situation of each several part machine.Easy and simple to handle, dependable performance.Be domestic most advanced level at present!
2, coating technique adopts individual two-sided all synchro gluing, need not adjustment, can guarantee that tree lace is consistent.The length of side of honeycomb is consistent, at utmost realizes the optimum efficiency of honeycomb.The tree lace glue spreader adopts chevron shaped annular knurl.Make the meticulousr of tree lace change, accurately.Its ratio of precision was enhanced about more than once originally.Synchronously gluing can realize many compound, make production capacity improve three times.
After the tree lace glue spreader adopts chevron shaped annular knurl, can reduce the adhesive force of adhesive when rubber roll rotates, make adhesive evenly along rubber roll line central motion, tree lace attenuates, and its width can be reduced to 2mm, than existing width less than one times.It is 1/3rd of existing honeycomb.5-6mm can be accomplished in the aperture, and timber intensity improves greatly.
The tree lace glue coating wheel is equipped with A, and B two overlaps bases, can produce the honeycomb of multiple different size.Transposing A, the B glue coating wheel can be realized the automatic conversion of honeycomb.Need not to shut down, practiced thrift manpower and time greatly.Conversion is controlled by cylinder.When changing specification, dismounting again.When needs are changed, length counter will provide exact figure to change.Avoided unnecessary waste fully.Work as A, during one group of B work, can another group be taken out from movable axle bed, change down that to go on foot required product glue coating wheel subsequent use.Like this, no matter how conversion of kind can not influence production.And the time of changing wheel foreshortened to a few minutes from several hours.
The coating technique part is different with existing all honeycomb production lines, has changed the method that original glue case rolls biography, adopts the mode of glue pump injecting glue.Glue injects in the middle of dancer rools and live-roller, evenly flows to two ends.Guiding gutter overflows redundance from two ends.Adjustment supplies the glue amount according to the spill-out size.Thereby realize supplying automatically the purpose of glue.The whole production place is clean, health, and cleaning, bright.Be convenient to cleaning after the shutdown, reduced labour intensity, practiced thrift great amount of time, reduced the unnecessary waste of glue.Cleaned working environment.
3, the multilayer docking machine is full-automatic docking mode, at first is that compound good honeycomb core is range upon range of, and its thickness (is looked the specification of product and decided.) be generally 120-160mm.Through sending into automatic rising-sinking platform after the compacting machine compacting.Cutting the core machine is that range upon range of central layer is hacked into the core bar on request.Its width is the thickness of sheet material.This section precision height requires sternly just can guarantee the smooth of sheet material.Core bar butted part adopts four-layer structure, deposits the plate core deposit of four kinds of regular sizes respectively.Only need in the production corresponding kind is got final product by the butt joint of multilayer docking machine automatic transport then.4.5 meters of docking platform and delivery platform length overalls have enough bonding time and compacted length.Guarantee that moment replacing specification is not shut down in the production process.Avoided the duplication of labour of multiple tracks.Practice thrift place 1000m
2More than.Reduce artificial three to four.Directly reduce and consume 1%.By minimum core bar thickness 120mm, per minute is cut the butt joint of 20 cuttves and is calculated, and can cut 6000 of core bars, but walking speed reaches more than 40 meters.Class's output can reach 23000m
2More than.PR was increased work efficiency more than six times originally.
Reduce manual work, more than original 12 people of class, be reduced to 4-5 people.Output improves more than 5 times.Practice thrift place 1000m
2More than.Reduce the wastage more than 15%
4, first drying machine and secondary drying machine are same special bake ovens.What it adopted is independently to control automatically, and totally-enclosed hot air circulation is avoided energy consumption.Mode of heating can adopt electricity, steam, the multiple mode of heating of wet goods.Its principle is that thermal source is distributed through evaporating dish, is blown into each hot spot uniformly with blower fan then.Return air passes through dehumidification system again, and the water vapour in the deaeration is guaranteed airborne degree of drying.Improve the index of aridity of sheet material.Multi-point temp and humidity measurement system are arranged in the case, supply to get into computer and adjust air quantity and temperature automatically.Guaranteed the quality of oven dry.
Transmission adopts double-deck high temperature resistant crawler type to send the plate system in the case.Cellular board sheet material gets into driving-belt automatically through compound back, through compacting limit, the limit oven dry of crawler belt, has guaranteed sheet material its shape invariance of back that is heated.Putting the beams in place is hydraulic lift system, can be according to the thickness of sheet material, adjust the height of up-down rollers automatically by computer, and guarantee its sheet material thickness institute holding capacity automatic and adjustable.Reach the purpose of automation.
The outside heat-insulation layer that adopts 60-80mm thickness of baking oven is equipped with double-deck transparent heatproof windowpane, sees equipment and production operation situation very intuitively from the outside.Have two monitoring cameras in the case, and temperature, technical data such as humidity directly are transmitted to supervisory control desk.Be convenient to computer and carry out data.6 meters of this segment lengths, every production line is joined two sections.Can also be supporting by area and requirement.The lower place of analogy temperature can be joined three, four sections.The aridity of sheet material when guaranteeing high-speed production.Comparatively dry place join one section just much of that.
Claims (23)
1. a fully automatic high-speed cellular board production equipment is characterized in that: comprise the board core material material through gluing is delivered to the coiled material machine of carrying compacting machine; Between on the surfaces coated of board core material material, be separated with set comprehensive glue spreader apart from adhesive tape; Board core material material compacting behind the several layers gluing is bonded into the plate core and it is delivered to the conveying compacting machine of next operation; Plate core dryer with the oven dry of plate core; Secondary rubber coating machine with plate core upper surface second glue spreading; The plate core is cut into both transverse cutting units of sizing; With the range upon range of machine of both plate core stacked on top of one another placements of sizing, with the range upon range of neat bonding compacting machine of plate core compacting; With the plate core elevate a turnable ladder after bonding to cutting the hoistable platform that core is cut at core machine cutting edge place; The core machine of cutting that cuts according to set cellular board thickness; The multilayer docking machine that the plate core of different-thickness is docked; The plate core is delivered to the plate core conveyer and the delivery platform of next operation; Plate core stretching dryer with the oven dry of plate core and the extension that stretches; The upper side of the plate core after stretching is carried out the composite glue coater of gluing; Composite panel coiled material machine with panel material elevator to compounding machine; With the plate core with panel is bonding and compacting is the compounding machine of cellular board; Oven dry unit with the oven dry of the cellular board after the compacting; With the cooler that cools off of cellular board after the oven dry, and cellular board press the cellular board punching and shearing machine that certain specification cuts, and the general control system of controlling above-mentioned each equipment.
2. a kind of fully automatic high-speed cellular board production equipment according to claim 1, it is characterized in that: described coiled material machine comprises stock shelf and transmission mechanism, described stock shelf is at least two group reels mechanisms; The bottom of stock shelf is provided with the two parallel slideway with ground slide rail coupling; Transmission mechanism is provided with a transmission rolling shaft by a vertical bracing frame top and forms; Coiled material is drawn from stock shelf, is delivered to the drive of comprehensive glue spreader through transmission rolling shaft.
3. a kind of fully automatic high-speed cellular board production equipment according to claim 1 is characterized in that: described comprehensive glue spreader is five layers, seven layers or multilayer gluing assembly, and every increase one deck then increases by one group of gluing assembly; Described gluing assembly comprises: the glue filling device that glue is injected the band rubber tire; The drive of conveying and driver plate core material; Contact the also glue coating wheel of gluing with the board core material material, the mutual conversion equipment of changing between two groups of glue coating wheels, band rubber tire and the motor and the control system that provide and control power; Described glue coating wheel is set to two groups of glue coating wheels up and down of different size; Two groups of glue coating wheels are installed on the glue coating wheel conversion equipment through wheel support respectively, and tangent with the band rubber tire; Glue coating wheel a drive respectively is set up and down.
4. a kind of fully automatic high-speed cellular board production equipment according to claim 1, it is characterized in that: described glue coating wheel is provided with the decorative pattern flange, and the decorative pattern flange contacts with material.Described decorative pattern flange is a herringbone.
5. a kind of fully automatic high-speed cellular board production equipment according to claim 1; It is characterized in that: described conveying compacting machine comprises the fuselage assembly that has base and fixed mount; The conveyer belt assembly provides the motor of power and the control system of the control power method of operation; Described conveyer belt assembly comprises conveyer belt and drive assembly; Conveyer belt is two groups up and down; Two groups of conveyer belts each other near a side conveyer belt clamping several layers board core material material, be provided with the roller bearing A of the gripper shoe core material of some even installations in the inboard of conveyer belt down; Be provided with the downward hydraulic axis A of force direction in the upper conveyor belt inboard; Described hydraulic axis A is corresponding with roller bearing A.
6. a kind of fully automatic high-speed cellular board production equipment according to claim 1; It is characterized in that: described plate core dryer comprises the fuselage assembly of being with base; The heating module A of oven dry heat is provided, with the blower fan that heat evenly distributes and dehumidifies, the conveyer belt assembly of delivery board core; The incubator assembly A that keeps the conducting strip heat not scatter and disappear provides the motor of power and the control system of the control power method of operation; Described conveyer belt assembly comprises conveyer belt and drive assembly; The conveyer belt assembly is installed in the incubator assembly A on the base, and conveyer belt is supported by some power transmission shafts that evenly are arranged in parallel, and the above and below of conveyer belt is provided with some evenly distributed heating module A.
7. a kind of fully automatic high-speed cellular board production equipment according to claim 1; It is characterized in that: described secondary rubber coating machine comprises: the glue filling device that glue is injected secondary band rubber tire; The power transmission shaft of conveying and driver plate core material; Contact and the second glue spreading wheel of gluing the conversion equipment of conversion each other between two groups of second glue spreadings wheels, secondary band rubber tire and the motor of power and the control system of the control power method of operation are provided with the plate core; Described second glue spreading wheel be set to specification different about two groups; Two groups of second glue spreading wheels are installed on the conversion equipment through wheel support respectively, and tangent with secondary band rubber tire.
8. a kind of fully automatic high-speed cellular board production equipment according to claim 1; It is characterized in that: described transverse cutting unit comprises the fuselage assembly of band transverse cutting unit frame; Transmission is the power transmission shaft of paddle core; Paddle core is cut into both cutter assembly A of sizing, the motor of power and the control system of the control power method of operation are provided.
9. a kind of fully automatic high-speed cellular board production equipment according to claim 1; It is characterized in that: described range upon range of machine mainly comprises the fuselage assembly of band base and blanking support; Stack the range upon range of platform of the plate core of gluing and cutting; The transmission mechanism of delivery board core to compacting machine provides the motor of power and the control system of the control power method of operation; Described blanking support is provided with grabs the automation of range upon range of plate core alignment.
10. a kind of fully automatic high-speed cellular board production equipment according to claim 1 is characterized in that: described compacting machine comprises the fuselage assembly of band compacting machine base, and the motor of power and the control system of the control power method of operation are provided; Be hydraulic platform on the fuselage assembly, the top of hydraulic platform is provided with one through two standing screws and the fixing fixed platform of compacting machine base, and fixed platform is corresponding with the hydraulic platform position; The below of hydraulic platform is the hydraulic pressure A that takes blame for others.
11. a kind of fully automatic high-speed cellular board production equipment according to claim 1 is characterized in that: described bootstrapping hoistable platform comprises the fuselage assembly of band base and support, carries the delivery platform of squeeze board core; The hydraulic pressure of regulating the delivery platform height B that takes blame for others, and the motor of power and the control system of the control power method of operation are provided.
12. a kind of fully automatic high-speed cellular board production equipment according to claim 1; It is characterized in that: the described core machine of cutting comprises the fuselage assembly; With the cutter assembly B of plate core, the motor of power and the control system of the control power method of operation are provided according to set cellular board thickness cutting; The fuselage assembly be provided with stack the plate core cut the core machine platform, a side end of cutting the core machine platform is provided with cutter assembly B, before cutter assembly B, is provided with the pay-off that the plate core is transferred to cutter assembly B.
13. a kind of fully automatic high-speed cellular board production equipment according to claim 1; It is characterized in that: described multilayer docking machine comprises the fuselage assembly; Different size is deposited and with layer mechanism that store classifiedly of it classification by the control system of the motor that power is provided and the control power method of operation; Store classifiedly a layer mechanism and be arranged with hoistable platform, hoistable platform below is the hydraulic pressure of the regulating hoistable platform C that takes blame for others; Be provided with the butt joint conveying mechanism that required plate core is delivered to next link in the left side of hoistable platform.
14. a kind of fully automatic high-speed cellular board production equipment according to claim 1, it is characterized in that: described plate core conveyer and delivery platform comprise the fuselage assembly, keep flat the also workbench and the conveyer belt assembly of delivery board core; Workbench and conveyer belt assembly are installed on the support of fuselage assembly; The conveyer belt assembly comprises conveyer belt and transmission mechanism.
15. a kind of fully automatic high-speed cellular board production equipment according to claim 1; It is characterized in that: described plate core stretching dryer comprises the fuselage assembly of belt supporting frame; The heating module B of oven dry heat is provided, with the blower fan that heat evenly distributes and dehumidifies, the conveyer belt assembly of delivery board core; The incubator assembly B that keeps the conducting strip heat not scatter and disappear provides the motor of power and the control system of the control power method of operation; Described conveyer belt assembly comprises conveyer belt and drive assembly; The conveyer belt assembly is installed in the incubator assembly B on the base.
16. a kind of fully automatic high-speed cellular board production equipment according to claim 1, it is characterized in that: described composite glue coater comprises the glue filling device that glue is injected the composite band rubber tire, the compound drive of the plate core after conveying and the transmission stretching oven dry; And the motor and the control system that provide and control power; Described composite band rubber tire is provided with two groups of composite band rubber tires that adapt to different size plate core, and the composite band rubber tire contacts with the plate core and gluing, supplies the conversion equipment of changing each other between two groups of composite band rubber tires.
17. a kind of fully automatic high-speed cellular board production equipment according to claim 1; It is characterized in that: described compounding machine comprises the fuselage assembly that has base and fixed mount; The conveyer belt assembly, the compacting roller provides the motor of power and the control system of the control power method of operation; Described conveyer belt assembly comprises conveyer belt and drive assembly; Conveyer belt is two groups up and down; Two groups of conveyer belts each other near a side conveyer belt grip block core and a panel material, be provided with the roller bearing B of the gripper shoe core material of some even installations in the inboard of conveyer belt down; Be provided with in the upper conveyor belt inboard force direction downward with the corresponding hydraulic axis B of roller bearing; By composite panel coiled material machine panel material is sent into compounding machine.
18. a kind of fully automatic high-speed cellular board production equipment according to claim 1, it is characterized in that: described oven dry unit is provided with two groups: first drying machine and secondary drying machine; The fuselage assembly that comprises belt supporting frame, the baking oven that the oven dry heat is provided and keeps heat not scatter and disappear, with the blower fan that heat evenly distributes and dehumidifies, the conveyer belt assembly of delivery board core provides the motor of power and the control system of the control power method of operation; Described conveyer belt assembly comprises conveyer belt and drive assembly; The conveyer belt assembly is installed in the baking oven on the base, and the wall of described baking oven is provided with heat-insulation layer; Also be provided with dehumidifying and air filter.
19. a kind of fully automatic high-speed cellular board production equipment according to claim 1; It is characterized in that: described cooler comprises the fuselage assembly of belt supporting frame; Transmit the conveyer belt assembly of cellular board; The cooler bin that keeps temperature and conveyer belt assembly and cellular board are accommodated, the some evenly distributed cooling tube that refrigerating gas is provided that in cooler bin, is provided with, and motor and the control system that controls the power method of operation that power is provided.
20. a kind of fully automatic high-speed cellular board production equipment according to claim 1; It is characterized in that: described punching and shearing machine comprises the fuselage assembly of belt supporting frame; Supply the motor of power and the control system of the control power method of operation, be provided with the cutter assembly C that cellular board is cut into required specification at an end of fuselage assembly; The side of cutter assembly C is provided with and transmits the connecting gear of cellular board to cutter assembly C; Opposite side is provided with the fishplate bar platform.
21. a kind of fully automatic high-speed cellular board production equipment according to claim 20 is characterized in that: described cutter assembly C is made up of cutting knife installing rack and cutting knife type cutting plate cutter.
22. a kind of fully automatic high-speed cellular board production equipment according to claim 1; It is characterized in that: described general control system is by the central processing unit that calculates and control each equipment running status; Be installed on each equipment appropriate location and the sensor of central processing unit is obtained and transferred to both given data of each equipment in real time, the infrared remote receiver that sends the control command infrared transmitter and receive control command; To all devices monitoring and display device and the input equipment of being convenient to staff's operation.
23. a kind of fully automatic high-speed cellular board production equipment according to claim 22 is characterized in that: also comprise vision or fault warning device acoustically.
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| CN2010106131959A CN102529174A (en) | 2010-12-30 | 2010-12-30 | Equipment for producing full-automatic high-speed cellular board |
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| CN2010106131959A CN102529174A (en) | 2010-12-30 | 2010-12-30 | Equipment for producing full-automatic high-speed cellular board |
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| CN103273685A (en) * | 2013-06-07 | 2013-09-04 | 郭立群 | Paper element stretching and drying device of composite and light honeycomb partition wall and manufacture method |
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| CN108544829A (en) * | 2018-05-29 | 2018-09-18 | 江苏瑞吉达建材科技有限公司 | Automated, multi-level cellular board composite production line |
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| CN103495519B (en) * | 2013-10-12 | 2015-08-26 | 上海绿顺包装机械有限公司 | A kind of longitudinal gluing machine producing honeycomb paper core for high-speed and continuous |
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| CN104290363B (en) * | 2014-10-15 | 2017-01-18 | 丹东龙华机器有限公司 | Honeycomb ground paper production line device |
| CN108326910A (en) * | 2017-12-28 | 2018-07-27 | 广州荷力胜蜂窝材料股份有限公司 | A kind of honeycomb core high-speed production device |
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| CN108544829A (en) * | 2018-05-29 | 2018-09-18 | 江苏瑞吉达建材科技有限公司 | Automated, multi-level cellular board composite production line |
| CN111805969A (en) * | 2020-08-17 | 2020-10-23 | 孙同昂 | Die cutting equipment for carton processing and working method thereof |
| CN112340506A (en) * | 2020-08-20 | 2021-02-09 | 苏州鸿赞蜂窝材料有限公司 | Full-automatic honeycomb panel make-up machine |
| CN112356556A (en) * | 2020-09-29 | 2021-02-12 | 应树丰 | Processing equipment of honeycomb panel |
| CN112356556B (en) * | 2020-09-29 | 2023-10-31 | 启东市美迅机械有限公司 | Processing equipment of honeycomb panel |
| CN113085340A (en) * | 2021-04-22 | 2021-07-09 | 临海市红鹏机械有限公司 | Vehicle compartment plate production line and production process |
| CN113085340B (en) * | 2021-04-22 | 2022-06-03 | 临海市红鹏机械有限公司 | Vehicle compartment plate production line and production process |
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Application publication date: 20120704 |