CN203496356U - Automatic production device of corrugated steel plate flame-retardant polyurethane composite board - Google Patents
Automatic production device of corrugated steel plate flame-retardant polyurethane composite board Download PDFInfo
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- CN203496356U CN203496356U CN201320553064.5U CN201320553064U CN203496356U CN 203496356 U CN203496356 U CN 203496356U CN 201320553064 U CN201320553064 U CN 201320553064U CN 203496356 U CN203496356 U CN 203496356U
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- corrugated steel
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- retardant polyurethane
- composite plate
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Abstract
The utility model discloses an automatic production device of a corrugated steel plate flame-retardant polyurethane composite board. The automatic production device comprises a tile pressing mechanism, an edge banding mechanism, a casting molding mechanism, a tracking sawing machine and a control system, which are orderly connected, wherein the tile pressing mechanism comprises rolled plate uncoilers and a forming press; the casting molding mechanism comprises a polyurethane foaming machine, a heating warm box and a roller setting machine; upper and lower rolled plate uncoilers are arranged in parallel and respectively connected with the forming press; the rolled plate is pressed into a corrugated steel plate by the forming press; the polyurethane foaming machine is connected to the internal part of a dual-layer corrugated steel plate through a conduit; the roller setting machine is arranged inside the heating warm box; the rear part of the heating warm box is connected with the tracking sawing machine; the roller setting machine comprises a frame, a compression roller and a carrier roller; the compression roller and the carrier roller are arranged on the frame. The mechanisms in the automatic production device are simple in structures, small in power consumption, low in operation costs, stable and reliable, and automatic production of the corrugated steel plate flame-retardant polyurethane composite board can be efficiently finished.
Description
Technical field
The utility model relates to the process units of the production field of construction material, particularly a kind of Rigid foam polyurethane.
Background technology
Corrugated steel flame retardant polyurethane composite plate is build flame retardant polyurethane and form in the inside of the edge sealing steel plate of upper and lower double-deck corrugated steel and dual-side, the bearing wall using while can be used as building and load-bearing floor.The thickness of flame retardant polyurethane layer is 8cm-20cm, and corrugated steel is the steel plate that 2mm-6mm is thick, by special equipment, is pressed into corrugated plating.
Corrugated steel flame retardant polyurethane composite plate is a kind of battenboard, need carry out continuous system at production line and make.Existing battenboard or Rigid foam polyurethane production line mostly are large-scale production line, and bulky, cost is high.Be not suitable with the production of medium-sized and small enterprises.In production line, the equipment of battenboard sizing is generally adopted to the dull and stereotyped stereotyped structure of crawler type, by detaining each other, battenboard is shaped smooth with the creeper tread being connected, due to complex structure, the precision that mechanical connection requires is high, and power consumption is large, and operating cost is high.
Utility model content
The utility model technical issues that need to address are to provide a kind of corrugated steel flame retardant polyurethane composite plate automatic manufacturing device, in automatic manufacturing device, each mechanism structure is simple, power consumption is little, operating cost is low, reliable and stable, can complete expeditiously the automated production of corrugated steel flame retardant polyurethane composite plate.
Technical problem of the present utility model realizes with following technical proposals:
A kind of corrugated steel flame retardant polyurethane composite plate automatic manufacturing device, it comprises successively the tile press structure, the edge-sealing mechanism that connect, builds shaping mechanism, follows the tracks of sawing machine and control system, described tile press structure comprises roll bending uncoiler and forming press, builds shaping mechanism and comprises polyurethane foaming machine, heater incubator and roller-way forming machine; Described roll bending uncoiler is upper and lower two and be arranged in parallel and be connected to respectively forming press, and forming press is pressed into corrugated steel by roll bending; It is inner that polyurethane foaming machine is connected to double-deck corrugated steel by conduit; Roller-way forming machine is set in heater incubator, and heater incubator rear portion connects follows the tracks of sawing machine; Described roller-way forming machine comprises frame, is arranged on pressure roller and carrying roller in frame.
Above-mentioned corrugated steel flame retardant polyurethane composite plate automatic manufacturing device, described edge-sealing mechanism comprises band steel uncoiler and automatic welder(welding machine), is arranged on the both sides of corrugated steel with steel uncoiler, with the junction of steel and corrugated steel, automatic welder(welding machine) is installed.
Above-mentioned corrugated steel flame retardant polyurethane composite plate automatic manufacturing device, described edge-sealing mechanism is rolling belt ingot stripper, and it comprises leather belt roller, belt and motor, and leather belt roller is arranged on the two ends of belt, and belt is enclosed on the end face of double-deck corrugated steel.
Above-mentioned corrugated steel flame retardant polyurethane composite plate automatic manufacturing device, the edges at two ends of described corrugated steel is respectively provided with a spacing preiection, and spacing preiection is apart from edge 2mm-5mm.
The utility model adopts technique scheme, tile press structure, edge-sealing mechanism by cooperatively interacting, build shaping mechanism, saw cutting mechanism and control system, can high efficiency complete the production work of corrugated steel flame retardant polyurethane composite plate, realize automation and work continuously.
A whole set of composite board production line is through transformation, by the roller-way forming machine of building in shaping mechanism, replace caterpillar dull and stereotyped stereotyped structure in existing production line, device structure is simple, easy to maintenance, power consumption is little, operating cost is low, and existing a whole set of composite board production line is reduced costs to 600,000 yuan of left and right by more than 600 ten thousand yuan, is applicable to medium-sized and small enterprises production and application.The flatness of finished product composite plate sheet material is high, core even density.Control system resolution is high, makes a whole set of composite board production line reliable stable, and realizes high speed, the automated production of production line.Composite board production line is equally applicable to produce all kinds of sandwich sheets.
Flame retardant polyurethane composite plate is produced by modularization, further welding processing becomes bearing wall and load-bearing floor, and carry out integral solder according to different buildings house type dimensional requirement, build process is simple, speed of application is fast, the construction period is short, meets country about green building structure, distributed integrated policy.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model;
Fig. 2 is top view of the present utility model;
Fig. 3 is the partial enlarged drawing of the utility model spacing preiection;
Fig. 4 is the structural representation that rolling belt ingot stripper production line is installed.
In figure, each list of reference numerals is: 1, roll bending uncoiler, 2, forming press, 3, polyurethane foaming machine, 4, automatic welder(welding machine), 5, heater incubator, 6, roller-way forming machine, 7, pressure roller, 8, carrying roller, 9, band steel uncoiler, 10, corrugated steel, 11, follow the tracks of sawing machine, 12, frame, 13, spacing preiection, 14, leather belt roller, 15, belt, 16, electric heating tube, 17, saw blade.
The specific embodiment
Below in conjunction with accompanying drawing, the utility model is described in further detail.
As shown in Figure 1 and Figure 2, the utility model comprises tile press structure, edge-sealing mechanism, builds shaping mechanism, follows the tracks of sawing machine 11 and control system.Wherein tile press structure comprises roll bending uncoiler 1 and forming press 2, described roll bending uncoiler 1 is two, upper and lower be arrangeding in parallel, forming press 2 opened roll bending send into respectively by every roll bending uncoiler 1, by forming press 2 roll bendings, is pressed into upper and lower two corrugated steels that be arranged in parallel 10.As shown in Figure 3, in corrugated steel 10 edges at two ends, to the inside of two corrugated steels 10, be respectively provided with a spacing preiection 13, spacing preiection 13 is 2mm-5mm apart from the distance at edge.
The product that edge-sealing mechanism is produced according to production line is different, configures different edge sealing equipment.Production is during with the corrugated steel flame retardant polyurethane composite plate of edge sealing, and edge-sealing mechanism comprises band steel uncoiler 9 and automatic welder(welding machine) 4.With the corrugated steel flame retardant polyurethane composite plate of steel plate edge sealing can be when the construction for the construction of load-bearing floor.The both sides of corrugated steel 10 arrange band steel uncoiler 9, will with steel, open and by being pressed on the spacing preiection 13 of upper and lower two corrugated steels 10, and with the width of steel, be 8 mm-20mm, be the thickness of upper and lower two corrugated steels 10.By automatic welder(welding machine) 4, will with steel, be weldingly fixed on the edge of upper and lower two corrugated steels 10, thereby form the edge sealing of corrugated steel flame retardant polyurethane composite plate both sides.The composite plate that forms box-like structure enters heater incubator 5 under the drive of roller-way.When production does not have the corrugated steel flame retardant polyurethane composite plate of edge sealing, edge-sealing mechanism i.e. the rolling belt ingot stripper for consisting of leather belt roller 14, belt 15 and motor.As shown in Figure 4, belt 15 is installed respectively in the both sides of corrugated steel 10, the edge of belt 15 coated corrugated steels 10, and leather belt roller 14 is arranged on the two ends of belt 15, and drives belt 15 motions.Leather belt roller 14 drives rotation by motor.Belt 15, for sealing the end face of corrugated steel 10, stops the expansion of polyurethane.Glass wool cloth can substitute belt 15 as edging material.There is no the corrugated steel flame retardant polyurethane composite plate dual-side of steel plate edge sealing is polyurethane material, and the corrugated steel of side can directly weld, and is used for the construction of bearing wall when construction.
Build shaping mechanism and comprise polyurethane foaming machine 3, heater incubator 5 and roller-way forming machine 6.The front end of heater incubator 5 is installed polyurethane foaming machine 3, by conduit, flame retardant polyurethane is imported to composite board internal.Composite plate enters after heater incubator 5, and at suitable temperature, flame retardant polyurethane reacts and expands rapidly, is filled in the inside of composite plate.The interior roller-way forming machine 6 that arranges of heater incubator 5, described roller-way forming machine 6 comprises frame 12 and is arranged on pressure roller 7 and the carrying roller 8 in frame 12, and pressure roller 7 is pressed in the upper surface of composite plate, and carrying roller 8 is supported on the lower surface of composite plate, and drives composite plate to travel forward.Due to the common squeezing action of pressure roller 7 and carrying roller 8, make corrugated steel can not produce deformation because of the expansion of flame retardant polyurethane, keep smooth form.Composite plate is slowly advanced heater incubator 5 is interior under the drive of roller-way, and the time of urethane cures is about 1 minute, and the composite plate after moulding is sent to following the tracks of sawing machine 11 by roller-way.Roller-way is comprised of several carrying rollers 8, for delivery of composite plate, makes sheet material cool in transportation simultaneously.
Polyurethane foaming machine 3 adopts PF-1 type low pressure continuous foam maker or high pressure foaming machine, polyurethane foaming machine 3 is comprised of resin batch can, curing agent batch can and two measuring pumps being connected respectively with it, measuring pump is driven by variable-frequency motor, controls the output flow of resin and curing agent by changing the rotating speed of measuring pump.Two kinds of material ratio as requested is evenly sprayed between corrugated steel 10 after mixing.
Tracking sawing machine 11 is arranged on the rear portion of frame 12, comprises support body, movable stand, saw blade 17, clamping device and sawing motor.Saw blade 17 and sawing motor are installed on the top of movable stand, and movable stand carries out transverse shifting at support body and drives saw blade 17 transverse cuts; Clamping device is arranged on support body, and when composite plate reaches preseting length, clamping device is depressed, while movable stand transverse shifting, and sawing electric motor starting saw blade 17 rotates, and realizes the transversely cutting of composite plate.Needs to floor or wall size during according to construction, follow the tracks of sawing machine 11 by composite plate cutting, and semi-finished product further soldering group are dressed up floor or body of wall.
Control system respectively to tile press structure, edge-sealing mechanism, polyurethane foam build, roller-way forming machine and follow the tracks of these five parts of sawing machine and control, and carry out comprehensive regulation according to manufacturing schedule.A whole set of control system can realize the automated production from sheet material to composite plate.
Claims (4)
1. a corrugated steel flame retardant polyurethane composite plate automatic manufacturing device, it is characterized in that, it comprises successively the tile press structure, the edge-sealing mechanism that connect, builds shaping mechanism, follows the tracks of sawing machine (11) and control system, described tile press structure comprises roll bending uncoiler (1) and forming press (2), builds shaping mechanism and comprises polyurethane foaming machine (3), heater incubator (5) and roller-way forming machine (6); Described roll bending uncoiler (1) be arranged in parallel and is connected to respectively forming press (2) for upper and lower two, and forming press is pressed into corrugated steel (10) by roll bending; Polyurethane foaming machine (3) is connected to double-deck corrugated steel (10) inside by conduit; Roller-way forming machine (6) is set in heater incubator (5), and heater incubator (5) rear portion connects follows the tracks of sawing machine (11); Described roller-way forming machine (6) comprises frame (12), is arranged on pressure roller (7) and carrying roller (8) in frame (12).
2. corrugated steel flame retardant polyurethane composite plate automatic manufacturing device according to claim 1, it is characterized in that, described edge-sealing mechanism comprises band steel uncoiler (9) and automatic welder(welding machine) (4), band steel uncoiler (9) is arranged on the both sides of corrugated steel (10), and automatic welder(welding machine) (4) is installed in the junction of band steel and corrugated steel (10).
3. corrugated steel flame retardant polyurethane composite plate automatic manufacturing device according to claim 1; it is characterized in that; described edge-sealing mechanism is rolling belt ingot stripper; it comprises leather belt roller (14), belt (15) and motor; leather belt roller (14) is arranged on the two ends of belt (15), and belt (15) is enclosed on the end face of double-deck corrugated steel (10).
4. according to the corrugated steel flame retardant polyurethane composite plate automatic manufacturing device described in claim 2 or 3, it is characterized in that, the edges at two ends of described corrugated steel (10) is respectively provided with a spacing preiection (13), and spacing preiection (13) is apart from edge 2mm-5mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320553064.5U CN203496356U (en) | 2013-09-06 | 2013-09-06 | Automatic production device of corrugated steel plate flame-retardant polyurethane composite board |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320553064.5U CN203496356U (en) | 2013-09-06 | 2013-09-06 | Automatic production device of corrugated steel plate flame-retardant polyurethane composite board |
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| CN203496356U true CN203496356U (en) | 2014-03-26 |
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| CN201320553064.5U Expired - Lifetime CN203496356U (en) | 2013-09-06 | 2013-09-06 | Automatic production device of corrugated steel plate flame-retardant polyurethane composite board |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106149908A (en) * | 2015-03-26 | 2016-11-23 | 乌鲁木齐鑫诺朗达节能科技有限公司 | A kind of production has the method for thermal deformation resistant structure metal facing heat preservation board |
| CN108356497A (en) * | 2018-02-05 | 2018-08-03 | 燕山大学 | Composite plate tests exemplar base packaging system |
| CN109501106A (en) * | 2018-12-13 | 2019-03-22 | 厦门奥裕机械有限公司 | A kind of polyurethane sandwich slat production line |
| CN116787666A (en) * | 2023-08-03 | 2023-09-22 | 绍兴市辰星聚氨酯有限公司 | Forming equipment for polyurethane board and processing method thereof |
-
2013
- 2013-09-06 CN CN201320553064.5U patent/CN203496356U/en not_active Expired - Lifetime
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106149908A (en) * | 2015-03-26 | 2016-11-23 | 乌鲁木齐鑫诺朗达节能科技有限公司 | A kind of production has the method for thermal deformation resistant structure metal facing heat preservation board |
| CN108356497A (en) * | 2018-02-05 | 2018-08-03 | 燕山大学 | Composite plate tests exemplar base packaging system |
| CN109501106A (en) * | 2018-12-13 | 2019-03-22 | 厦门奥裕机械有限公司 | A kind of polyurethane sandwich slat production line |
| CN116787666A (en) * | 2023-08-03 | 2023-09-22 | 绍兴市辰星聚氨酯有限公司 | Forming equipment for polyurethane board and processing method thereof |
| CN116787666B (en) * | 2023-08-03 | 2024-03-19 | 绍兴市辰星聚氨酯有限公司 | Forming equipment for polyurethane board and processing method thereof |
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Granted publication date: 20140326 |