CN204295842U - For the production of the equipment of fine perlite warming plate - Google Patents

For the production of the equipment of fine perlite warming plate Download PDF

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Publication number
CN204295842U
CN204295842U CN201420801692.5U CN201420801692U CN204295842U CN 204295842 U CN204295842 U CN 204295842U CN 201420801692 U CN201420801692 U CN 201420801692U CN 204295842 U CN204295842 U CN 204295842U
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plate
fine perlite
oil
carbon dioxide
glass fiber
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CN201420801692.5U
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Chinese (zh)
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万峰
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NINGBO JINPENG METAL PRODUCTS Co Ltd
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NINGBO JINPENG METAL PRODUCTS Co Ltd
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Abstract

The utility model discloses a kind of equipment for the production of fine perlite warming plate, its advantage is the lower bolster in presser device under fine perlite plate is provided with oil temperature heat preservation mechanism, prevents that the binding agent in fine perlite warming plate is naturally random to be solidified; The jet mechanism of carbon dioxide is set between cope match-plate pattern and portable plate above fine perlite plate simultaneously, in the time making the binding agent in fine perlite plate shorter before compressing with heating after carbon dioxide reaction condensation cure, thus prevent the fine perlite warming plate after being pressed into plate to be out of shape in transportation, guarantee steady quality after fine perlite warming plate dry solidification.

Description

For the production of the equipment of fine perlite warming plate
Technical field
The utility model relates to a kind of equipment for the production of fine perlite warming plate.
Background technology
Fine perlite warming plate has good heat insulating ability and thermal insulation, and lighter weight, be mainly used in house, industry, the body of wall of public building and building roofing, swimming pool, freezer, boiler and some have the heat insulating work of particular/special requirement to waterproof.The main manufactured materials of fine perlite warming plate comprises perlite, binding agent and fusion water, manufacturing process is roughly divided into stirring material, compressing and dry solidification, and wherein dry solidification mainly makes binding agent at high temperature 100 ° ~ 130 ° lower curing moldings and removes fusion water; In addition, binding agent can cool condensation under normal temperature state, and can solidify with the carbon dioxide reaction in air, is then molten condition when being heated to 40 ° ~ 65 °.And owing to not arranging attemperator in existing fine perlite equipment for producing heat preservation plate, the binding agent that compressing rear fine perlite warming plate surface is in molten condition can naturally cool gradually and solidify in transportation, cause the areal deformation of fine perlite warming plate uneven, second-rate, urgently improve.
Utility model content
Technical problem to be solved in the utility model is to provide a kind of fine perlite warming plate and solidifies in pressing process, thus not yielding in transportation, the equipment for the production of fine perlite warming plate that the quality of production is stable.
The utility model solves the problems of the technologies described above adopted technical scheme: a kind of equipment for the production of fine perlite warming plate, comprise workbench, base, for carrying conveying mechanism and the PLC of fine perlite accumulation body, workbench is provided with the pretreatment mechanism for pretreatment fine perlite accumulation body, base is provided with presser device, and described conveying mechanism, pretreatment mechanism are connected with PLC respectively with presser device; Described presser device comprises and is fixed on lower bolster on base and Duo Gen lead, lead is connected with portable plate, be fixed with cope match-plate pattern under portable plate, portable plate upper end is connected with and drives portable plate to slide up and down the actuating unit on lead, and actuating unit is connected with PLC; What lower bolster was corresponding is arranged at immediately below cope match-plate pattern, and lower bolster is provided with the oil temperature heat preservation mechanism for being incubated fine perlite plate, is provided with the jet mechanism of carbon dioxide for being cured fine perlite plate between portable plate and cope match-plate pattern.
As preferably, the jet mechanism of carbon dioxide comprises carbon dioxide air accumulator, CO2 heater, be arranged in carbon dioxide pipeline between portable plate and cope match-plate pattern and several are distributed in the fumarole of cope match-plate pattern lower surface, cope match-plate pattern side is provided with at least one carbon dioxide mouth, carbon dioxide air accumulator successively with CO2 heater, carbon dioxide mouth, carbon dioxide pipeline is connected with fumarole, breather pipe between CO2 heater and carbon dioxide mouth is provided with the gauge tap for controlling carbon dioxide, gauge tap is connected with PLC.
As preferably, described fumarole has 2000 ~ 7000, and described fumarole is equally spaced is distributed in cope match-plate pattern lower surface.
As preferably, described lower bolster is thermal conductive metal plate, described oil temperature heat preservation mechanism comprises oil inlet pipe for carrying deep fat, oil pipe road and flowline, oil pipe road is included in many oil pipe roads of the inside arrangement of lower bolster and connects oil pipe road to form the bypass pipe of unidirectional oil circuit, lower bolster sidewall is provided with at least one oil-in and the oil-out corresponding with oil-in, oil-in is communicated with oil inlet pipe, oil-out is communicated with flowline, and oil inlet pipe is connected with flowline with oil-out by oil-in, oil pipe road successively.
Compared with prior art, the utility model has the advantage of and the lower bolster in presser device under fine perlite plate arranges oil temperature heat preservation mechanism, prevent that the binding agent in fine perlite warming plate is naturally random to be solidified; The jet mechanism of carbon dioxide is set between cope match-plate pattern and portable plate above fine perlite plate simultaneously, in the time making the binding agent in fine perlite plate shorter before compressing with heating after carbon dioxide reaction condensation cure, thus prevent the fine perlite warming plate after being pressed into plate to be out of shape in transportation, guarantee steady quality after fine perlite warming plate dry solidification.
As improvement, the length L of described cope match-plate pattern is 2.8 ~ 4 meters, and the width W of described cope match-plate pattern is 1.5 ~ 2 meters.
As improvement, described conveying mechanism comprises cycloconveyor belt, is arranged on the roller at cycloconveyor belt two ends and the motor for driving rolls, and described motor is connected with PLC; Described pretreatment mechanism comprises bottom glass fiber mesh carriage, expects throwing mechanism, top layer glass fiber mesh carriage and prepressing structure, expect that throwing mechanism comprises batch charger and bracing frame, batch charger is arranged on the top of cycloconveyor belt by bracing frame, bottom glass fiber mesh carriage and top layer glass fibre carriage are arranged on the both sides expecting throwing mechanism, and prepressing structure is located to be expected between throwing mechanism and template installing device; Described bottom glass fiber mesh carriage and top layer glass fiber mesh carriage include column and the main drive shaft for sheathed glass fiber mesh reel, main drive shaft is connected with column by bearing, main drive shaft is connected with main drive motor, and main drive motor is connected with PLC.Wherein, described prepressing structure comprising convolution roll extrusion band, being located at the striker plate of convolution roll extrusion band both sides and being located at convolution roll extrusion band two ends for driving drive axle and the rear drive shaft of convolution roll extrusion band circulating rolling, connecting portion and the workbench of striker plate are fixed, the two ends of drive axle and rear drive shaft are all fixed by the support of bearing and striker plate, drive axle and rear drive shaft are all connected with drive motors, and described drive motors is connected with PLC; Form Transfer pipe between described convolution roll extrusion band and cycloconveyor belt, the height of described Transfer pipe import department is greater than the height in Transfer pipe exit.One is squeeze flat to carrying out precompressed before the compacting of fine perlite accumulation horizon, guarantees to suppress rear fine perlite warming plate smooth, reduces the damage to cope match-plate pattern; Two is pre-set glass fiber mesh in the both side surface of fine perlite accumulation horizon, after being pressed into plate, the intensity of fine perlite warming plate can be strengthened on the one hand, reducing the damage of fine perlite warming plate when transporting construction site to, is as the adhesion facilitating watertight composition during exterior wall on the other hand.
As preferably, the first padded plate is provided with between the support of bearing of described drive axle and the connecting portion of striker plate, be provided with the second padded plate between the support of bearing of described rear drive shaft and the connecting portion of striker plate, the height of described first padded plate is greater than the height of the second padded plate.
As improvement, the column of described top layer glass fiber mesh carriage is located at the outside of striker plate and is fixed on workbench, and support frame as described above is provided with top layer glass fiber mesh swing arm.Reduce taking spatially, make equipment carefully and neatly done.
As improvement, described bottom glass fiber mesh carriage and top layer glass fiber mesh carriage are all also provided with the driving shaft for subsequent use for sheathed glass fiber mesh reel, driving shaft for subsequent use is connected with column by bearing, driving shaft for subsequent use is connected with drive motors for subsequent use, and drive motors for subsequent use is connected with PLC.Strengthen the continuity of producing.
Accompanying drawing explanation
Fig. 1 is three-dimensional structure diagram of the present utility model (eliminating PLC and drying device).
Fig. 2 is the cross-sectional schematic of the utility model presser device.
Fig. 3 is the structural representation of the jet mechanism of the utility model carbon dioxide.
Fig. 4 is the upward view of the utility model cope match-plate pattern.
Fig. 5 is the structural representation of the utility model oil temperature heat preservation mechanism.
Fig. 6 is the three-dimensional structure diagram after pretreatment mechanism of the present utility model and conveying mechanism assemble.
Detailed description of the invention
Below in conjunction with accompanying drawing embodiment, the utility model is described in further detail.
This preferred embodiment is a kind of equipment for the production of fine perlite warming plate as shown in Figures 1 to 6, comprise workbench 1, base 2, for carrying conveying mechanism and the PLC (not shown) of fine perlite accumulation body, workbench 1 is provided with the pretreatment mechanism for pretreatment fine perlite accumulation body, base 2 is provided with presser device, and conveying mechanism, pretreatment mechanism are connected with PLC respectively with presser device; Presser device comprises and is fixed on lower bolster 35 on base 2 and Duo Gen lead 31, lead 31 is connected with portable plate 32, portable plate is fixed with cope match-plate pattern 33 32 times, portable plate 32 upper end is connected with and drives portable plate 32 to slide up and down the actuating unit 34 on lead 31, and actuating unit 34 is connected with PLC; Lower bolster 35 correspondence be arranged at immediately below cope match-plate pattern 33, lower bolster 35 is provided with the oil temperature heat preservation mechanism for being incubated fine perlite plate, is provided with the jet mechanism of carbon dioxide for being cured fine perlite plate between portable plate 32 and cope match-plate pattern 33.Wherein, actuating unit 34 is hydraulic system.
The jet mechanism of carbon dioxide comprises carbon dioxide air accumulator 301, CO2 heater 302, be arranged in carbon dioxide pipeline between portable plate 32 and cope match-plate pattern 33 304 and several are distributed in the fumarole 305 of cope match-plate pattern 33 lower surface, cope match-plate pattern 33 side is provided with at least one carbon dioxide mouth 303, carbon dioxide air accumulator 301 successively with CO2 heater 302, carbon dioxide mouth 303, carbon dioxide pipeline 304 is connected with fumarole 305, breather pipe 306 between CO2 heater 302 and carbon dioxide mouth 303 is provided with the gauge tap 307 for controlling carbon dioxide, gauge tap 307 is connected with PLC.In the present embodiment, preferably: carbon dioxide mouth 303 is five; Fumarole 305 is tiny micropore, and fumarole 305 has 2000 ~ 7000, is equally spacedly distributed in cope match-plate pattern 33 lower surface; The length L of cope match-plate pattern 33 is 2.8 ~ 4 meters, and the width W of cope match-plate pattern 33 is 1.5 ~ 2 meters, and the fine perlite warming plate made increases considerably in length and width; Gauge tap 307 is magnetic valve, is quick on the draw.
Lower bolster 35 is thermal conductive metal plate, oil temperature heat preservation mechanism comprises the oil inlet pipe 311 for carrying deep fat, oil pipe road and flowline 312, oil pipe road is included in many oil pipe roads 313 of the inside arrangement of lower bolster 35 and connects oil pipe road 313 to form the bypass pipe 316 of unidirectional oil circuit, lower bolster 35 sidewall is provided with at least one oil-in 314 and the oil-out 315 corresponding with oil-in 314, oil-in 314 is communicated with oil inlet pipe 311, oil-out 315 is communicated with flowline 312, oil inlet pipe 311 is successively by oil-in 314, oil pipe road is connected with flowline 312 with oil-out 315.In the present embodiment, preferably oil pipe Lu Weiwu bar, oil-in 314 is corresponding to oil pipe road with oil-out 315 is five.
In addition, conveying mechanism comprises cycloconveyor belt 41, is arranged on the roller 42 at cycloconveyor belt 41 two ends and the motor 43 for driving rolls 42, and motor 43 is connected with PLC; Pretreatment mechanism comprises bottom glass fiber mesh carriage, expects throwing mechanism, top layer glass fiber mesh carriage and prepressing structure, expect that throwing mechanism comprises batch charger 501 and bracing frame 502, batch charger 501 is arranged on the top of cycloconveyor belt 41 by bracing frame 502, bottom glass fiber mesh carriage and top layer glass fibre carriage are arranged on the both sides expecting throwing mechanism, and prepressing structure is located to be expected between throwing mechanism and template installing device; Bottom glass fiber mesh carriage and top layer glass fiber mesh carriage include column 511 and the main drive shaft 512 for sheathed glass fiber mesh reel 6, main drive shaft 512 is connected with column 511 by bearing, main drive shaft 512 is connected with main drive motor 513, and main drive motor 513 is connected with PLC.Wherein, prepressing structure comprising convolution roll extrusion band 521, being located at the striker plate 522 of convolution roll extrusion band 521 both sides and being located at convolution roll extrusion band 521 two ends for driving drive axle 523 and the rear drive shaft 524 of convolution roll extrusion band 521 circulating rolling, connecting portion and the workbench 1 of striker plate 522 are fixed, the two ends of drive axle 523 and rear drive shaft 524 are all fixed by the support of bearing 525 and striker plate 522, drive axle 523 and rear drive shaft 524 are all connected with drive motors 526, and drive motors 526 is connected with PLC; Form Transfer pipe between convolution roll extrusion band 521 and cycloconveyor belt 41, the height of Transfer pipe import department is greater than the height in Transfer pipe exit.The first padded plate 527 is provided with between the support of bearing 525 of drive axle 523 and the connecting portion of striker plate 522, the height being provided with the padded plate 527 of the second padded plate 528, first between the support of bearing 525 of rear drive shaft 524 and the connecting portion of striker plate 522 is greater than the height of the second padded plate 528.
For making equipment carefully and neatly done, operation is convenient, completely, the column 511 of top layer glass fiber mesh carriage is located at the outside of striker plate 522 and is fixed on workbench 1, and bracing frame 502 is provided with top layer glass fiber mesh swing arm 503.Bottom glass fiber mesh carriage and top layer glass fiber mesh carriage are all also provided with the driving shaft for subsequent use 514 for sheathed glass fiber mesh reel 6, driving shaft 514 for subsequent use is connected with column 511 by bearing, driving shaft 514 for subsequent use is connected with drive motors 515 for subsequent use, and drive motors 515 for subsequent use is connected with PLC.

Claims (10)

1. the equipment for the production of fine perlite warming plate, it is characterized in that: comprise workbench (1), base (2), for carrying conveying mechanism and the PLC of fine perlite accumulation body, workbench (1) is provided with the pretreatment mechanism for pretreatment fine perlite accumulation body, base (2) is provided with presser device, and described conveying mechanism, pretreatment mechanism are connected with PLC respectively with presser device; Described presser device comprises and is fixed on lower bolster (35) on base (2) and many leads (31), lead (31) is connected with portable plate (32), cope match-plate pattern (33) is fixed with under portable plate (32), portable plate (32) upper end is connected with and drives portable plate (32) to slide up and down the actuating unit (34) on lead (31), and actuating unit (34) is connected with PLC; What lower bolster (35) was corresponding is arranged at immediately below cope match-plate pattern (33), lower bolster (35) is provided with the oil temperature heat preservation mechanism for being incubated fine perlite plate, is provided with the jet mechanism of carbon dioxide for being cured fine perlite plate between portable plate (32) and cope match-plate pattern (33).
2. the equipment for the production of fine perlite warming plate according to claim 1, it is characterized in that: the jet mechanism of carbon dioxide comprises carbon dioxide air accumulator (301), CO2 heater (302), be arranged in carbon dioxide pipeline (304) between portable plate (32) and cope match-plate pattern (33) and several are distributed in the fumarole (305) of cope match-plate pattern (33) lower surface, cope match-plate pattern (33) side is provided with at least one carbon dioxide mouth (303), carbon dioxide air accumulator (301) successively with CO2 heater (302), carbon dioxide mouth (303), carbon dioxide pipeline (304) is connected with jet pore (305), breather pipe (306) between CO2 heater (302) and carbon dioxide mouth (303) is provided with the gauge tap (307) for controlling carbon dioxide, gauge tap (307) is connected with PLC.
3. the equipment for the production of fine perlite warming plate according to claim 2, is characterized in that: described fumarole (305) has 2000 ~ 7000, and described fumarole (305) is equally spaced is distributed in cope match-plate pattern (33) lower surface.
4. the equipment for the production of fine perlite warming plate according to claim 2, is characterized in that: the length (L) of described cope match-plate pattern (33) is 2.8 ~ 4 meters, and the width (W) of described cope match-plate pattern is 1.5 ~ 2 meters.
5. the equipment for the production of fine perlite warming plate according to claim 1, it is characterized in that: described lower bolster (35) is thermal conductive metal plate, described oil temperature heat preservation mechanism comprises the oil inlet pipe (311) for carrying deep fat, oil pipe road and flowline (312), oil pipe road is included in many oil pipe roads (313) of the inside arrangement of lower bolster (35) and connects oil pipe road (313) to form the bypass pipe (316) of unidirectional oil circuit, lower bolster (35) sidewall is provided with at least one oil-in (314) and the oil-out (315) corresponding with oil-in (314), oil-in (314) is communicated with oil inlet pipe (311), oil-out (315) is communicated with flowline (312), oil inlet pipe (311) is successively by oil-in (314), oil pipe road is connected with flowline (312) with oil-out (315).
6. the equipment for the production of fine perlite warming plate according to claim 1, it is characterized in that: described conveying mechanism comprises cycloconveyor belt (41), is arranged on the roller (42) at cycloconveyor belt (41) two ends and the motor (43) for driving rolls (42), and described motor (43) is connected with PLC; Described pretreatment mechanism comprises bottom glass fiber mesh carriage, expects throwing mechanism, top layer glass fiber mesh carriage and prepressing structure, expect that throwing mechanism comprises batch charger (501) and bracing frame (502), batch charger (501) is arranged on the top of cycloconveyor belt (41) by bracing frame (502), bottom glass fiber mesh carriage and top layer glass fibre carriage are arranged on the both sides expecting throwing mechanism, and prepressing structure is located to be expected between throwing mechanism and template installing device; Described bottom glass fiber mesh carriage and top layer glass fiber mesh carriage include column (511) and the main drive shaft (512) for sheathed glass fiber mesh reel (6), main drive shaft (512) is connected with column (511) by bearing, main drive shaft (512) is connected with main drive motor (513), and main drive motor (513) is connected with PLC.
7. the equipment for the production of fine perlite warming plate according to claim 6, it is characterized in that: described prepressing structure comprises convolution roll extrusion band (521), be located at the striker plate (522) of convolution roll extrusion band (521) both sides and be located at convolution roll extrusion band (521) two ends for driving drive axle (523) and the rear drive shaft (524) of convolution roll extrusion band (521) circulating rolling, the connecting portion of striker plate (522) and workbench (1) are fixed, the two ends of drive axle (523) and rear drive shaft (524) are all fixed by the support of bearing (525) and striker plate (522), drive axle (523) and rear drive shaft (524) are all connected with drive motors (526), described drive motors (526) and PLC are connected, form Transfer pipe between described convolution roll extrusion band (521) and cycloconveyor belt (41), the height of described Transfer pipe import department is greater than the height in Transfer pipe exit.
8. the equipment for the production of fine perlite warming plate according to claim 7, it is characterized in that: between the support of bearing (525) of described drive axle (523) and the connecting portion of striker plate (522), be provided with the first padded plate (527), be provided with the second padded plate (528) between the support of bearing (525) of described rear drive shaft (524) and the connecting portion of striker plate (522), the height of described first padded plate (527) is greater than the height of the second padded plate (528).
9. the equipment for the production of fine perlite warming plate according to claim 7, it is characterized in that: the column (511) of described top layer glass fiber mesh carriage is located at the outside of striker plate (522) and is fixed on workbench (1), and support frame as described above (502) is provided with top layer glass fiber mesh swing arm (503).
10. the equipment for the production of fine perlite warming plate according to claim 6, it is characterized in that: described bottom glass fiber mesh carriage and top layer glass fiber mesh carriage are all also provided with the driving shaft for subsequent use (514) for sheathed glass fiber mesh reel (6), driving shaft for subsequent use (514) is connected with column (511) by bearing, driving shaft for subsequent use (514) is connected with drive motors for subsequent use (515), and drive motors for subsequent use (515) is connected with PLC.
CN201420801692.5U 2014-12-17 2014-12-17 For the production of the equipment of fine perlite warming plate Active CN204295842U (en)

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CN201420801692.5U CN204295842U (en) 2014-12-17 2014-12-17 For the production of the equipment of fine perlite warming plate

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CN201420801692.5U CN204295842U (en) 2014-12-17 2014-12-17 For the production of the equipment of fine perlite warming plate

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104493960A (en) * 2014-12-17 2015-04-08 宁波嘉鹏金属制品有限公司 Equipment used for producing expanded perlite heat-insulating plate
CN108407179A (en) * 2018-03-16 2018-08-17 江苏汉旭建材科技有限公司 A kind of Full-automatic heat preservation panel moulding apparatus

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104493960A (en) * 2014-12-17 2015-04-08 宁波嘉鹏金属制品有限公司 Equipment used for producing expanded perlite heat-insulating plate
CN108407179A (en) * 2018-03-16 2018-08-17 江苏汉旭建材科技有限公司 A kind of Full-automatic heat preservation panel moulding apparatus

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