CN206996960U - Aeroge compound heat-insulation felt production immersion coating unit - Google Patents
Aeroge compound heat-insulation felt production immersion coating unit Download PDFInfo
- Publication number
- CN206996960U CN206996960U CN201720708110.2U CN201720708110U CN206996960U CN 206996960 U CN206996960 U CN 206996960U CN 201720708110 U CN201720708110 U CN 201720708110U CN 206996960 U CN206996960 U CN 206996960U
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- supporting surface
- support
- frame
- pressure roller
- aeroge
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Abstract
Aeroge compound heat-insulation felt production immersion coating unit, including frame, the upper end of frame are provided with the front and rear high-order supporting surface and bottom position supporting surface set；Fibrofelt support unwinding device is installed above low level supporting surface, is provided with above high-order supporting surface after the leaching material of front and rear setting with homocline to press-roller device and guide rack；Positioned at homocline to being provided with stock chest below press-roller device in frame, the nip rolls that is installed on and can transpose in frame and up and down is provided with stock chest；Homocline press-roller device is included the front and rear active refining pressure roller set, servo-actuated refining pressure roller, be arranged on both ends be used for support two refining pressure rollers two support frames, active refining pressure roller is connected with power source drive, servo-actuated refining pressure roller by it is front and rear it is adjustable in a manner of be supported on two support frames, the space passed through for the fibrofelt after leaching material is left between two refining pressure rollers.This immersion coating unit realizes uniform coating of the aeroge on heat insulation felt, is favorably improved the production efficiency of aerogel heat-proof felt.
Description
Technical field
The utility model belongs to aeroge composited thermal insulation pad production equipment, more particularly to a kind of aeroge compound heat-insulation felt life
Production immersion coating unit.
Background technology
Aeroge compound heat-insulation felt is the flexible felt insulation for being combined together nanoporous aerogel material and fibrofelt,
Such as ceramic fiber blanket.Aerogel material is the material that thermal conductivity factor is minimum in known solid materials all at present, is had best
Heat insulation effect.Aeroge compound heat-insulation felt also possesses fire-retardant fireproof, hydrophobic, environmentally friendly while possessing excellent heat-insulating property
Deng excellent properties.Insulation available for all types of industries pipeline, tank body, construction material etc..
The preparation method of existing aeroge compound heat-insulation felt generally use is：First by Fibrous insulation size as required
Cut, then will cut rear heat insulation felt and mixed with the multiple material comprising aeroge, and added solvent and be stirred, treat gas
After gel rubber material is adhered on Fibrous insulation, die for molding drying is poured into, aeroge compound heat-insulation felt is made.Such as specially
Sharp Application No.：201510719566.4 application for a patent for invention disclose a kind of air conditioning for automobiles heat insulating mattress and preparation method thereof.
The deficiency of following several respects be present in above-mentioned preparation method：
1st, the preparation method is relatively specific for the production system of fritter aeroge compound heat-insulation felt or aeroge composited thermal insulation pad
It is standby, for producing the aeroge compound heat-insulation felt or aeroge composited thermal insulation pad of bulk, what agitating device and mould volume to be done
It is very big, cause production equipment cost to increase substantially.
2nd, the production efficiency of the preparation method is relatively low, and production cost is high, and recycling is not implemented in solvent.
3rd, the aeroge distribution of the aeroge compound heat-insulation felt or aeroge composited thermal insulation pad that are prepared by the preparation method is equal
Even property is poor, causes aeroge compound heat-insulation felt or aeroge composited thermal insulation pad unstable in the performance of insulation, fire prevention etc., has
Treat further to improve.
Therefore, for existing aeroge compound heat-insulation felt preparation method deficiency, conceive a set of new production technology in advance,
The mentality of designing of the production technology is：The mixed liquor for the aerogel-congtg that can be combined with fibrofelt is first prepared with reactor；Then into
The raw fibre felt of volume is combined by the mixed liquor of dip coating manner and aerogel-congtg；Then the fibrofelt after dip-coating is sent into
To drying device, rapid draing is carried out, and during drying, solvent (mainly ethanol) is reclaimed, finally carried out
Winding, can carry out cutting wide processing before winding.Implementing the automatic production line of the production technology mainly includes：Reactor, immersion
Coating unit, drying device, solvent recovery unit and the several parts of wrap-up.Wherein, it is that aeroge is answered to soak coating unit
The critical process device of heat insulation felt production is closed, the dip-coating effect of the process unit determines the matter of aeroge compound heat-insulation felt product
Amount, the dip-coating production efficiency of the process unit also have important influence to aeroge compound heat-insulation felt production efficiency.
The content of the invention
The utility model provides a kind of aeroge compound heat-insulation felt life to solve technical problem present in known technology
Production immersion coating unit, the immersion coating unit can realize uniform coating of the aeroge on heat insulation felt, and be favorably improved
The production efficiency of aerogel heat-proof felt.
The utility model is adopted the technical scheme that to solve technical problem present in known technology：
Aeroge compound heat-insulation felt production immersion coating unit, it is characterised in that：Including frame, the upper end of frame is provided with
The setting before and after of high-order supporting surface and low level supporting surface and high-order supporting surface and low level supporting surface；Pacify above low level supporting surface
Unwinding device is supported equipped with fibrofelt, is provided with above high-order supporting surface after guide rack and leaching material with homocline to press-roller device,
Press-roller device and guide rack are set in front and rear with homocline after leaching material；The lower section of press-roller device is installed positioned at homocline in frame
There is the stock chest of dress aeroge lotion, the nip rolls that is installed in frame and can transpose up and down is provided with stock chest；Institute
State homocline press-roller device is included the front and rear active refining pressure roller set, servo-actuated refining pressure roller, be arranged on both ends be used for support two
Two support frames of refining pressure roller, active refining pressure roller are connected with power source drive, are servo-actuated refining pressure roller with front and rear adjustable
Mode is supported on two support frames, and the space passed through for the fibrofelt after leaching material is left between two refining pressure rollers.
Further：The fibrofelt support unwinding device includes front and rear two support rollers set, and two support rollers are led to
To cross and be arranged on the bearing block at both ends and be supported in above low level supporting surface, two support rollers are the loose roll of passive delivery driving, two
The top of individual support roller forms fibrofelt volume supporting and space.
Further：The both ends of nip rolls are respectively connected with a guiding vertical rod, in each fixed peace of the both sides inner side of frame
Equipped with a guide support seat, two guiding vertical rods positioned at both ends are threaded onto the guiding set on respective side guide support seat respectively
In mounting hole；It is oriented to vertical rod and corresponding guide support seat is adjustable vertically is fixedly connected.
Further：It is oriented to vertical rod and forms gap cooperation with the guiding mounting hole on corresponding guide support seat, is being oriented to branch
The jackscrew mounting hole radially connected with being oriented to mounting hole is provided with support seat, is connected with jackscrew mounting hole vertical to being oriented to
Bar carries out the holding screw of axially position.
The utility model has the advantages and positive effects of：
This immersion coating unit raw fibre felt through support unwinding device unreel after, successively the top of pile warp guide rack,
The bottom of nip rolls, and drawn from the space left between two refining pressure rollers in the presence of certain extruding force.Work as fibrofelt
Below the nip rolls by when, in the aeroge lotion that fibrofelt is sufficiently submerged in into stock chest, fibrofelt fully absorbs
Aeroge lotion is adhered to, when fibrofelt is delivered to the space between two smoother rollers in the ban, the dip-coating of one side excess surface
Liquid is scraped, and on the other hand by the certain squeezing action of two smoother rollers, aeroge lotion is distributed in fibrofelt more equal
It is even, it is achieved thereby that uniform coating of the aeroge on fibrofelt.In addition, leaching material, refining are moved through in the continuous of fibrofelt
Completed in journey, so, compared to the existing mode being molded in a mold, the production for being advantageous to improve aerogel heat-proof felt is imitated
Rate.
Brief description of the drawings
Fig. 1 is planar structure schematic diagram of the present utility model；
Fig. 2 is stereogram of the present utility model.
In figure：1st, frame；1-1, high-order supporting surface；1-2, low level supporting surface；2nd, fibrofelt support unwinding device；2-1, branch
Support roller；2-2, bearing block；3rd, guide rack；4th, refining is to press-roller device；4-1, active refining pressure roller；4-2, servo-actuated refining pressure roller；
4-3, support frame；4-3-1, guide groove；4-4, guide pad；4-5, screw rod adjustment part；5th, stock chest；5-1, charging aperture；6th, binder
Roller；7th, it is oriented to vertical rod；8th, guide support seat；9th, screw is pressed closer；1 ', fibrofelt.
Embodiment
For invention, features and effects of the present utility model can be further appreciated that, following examples are hereby enumerated, and coordinate
Accompanying drawing describes in detail as follows：
Fig. 1-2 is referred to, aeroge compound heat-insulation felt production immersion coating unit, is mainly made up of following sections：
Including frame 1, frame uses the steel-frame structure that shaped steel is welded, and the upper end of frame is provided with high-order supporting surface 1-
1 and low level supporting surface 1-2 and high-order supporting surface and low level supporting surface setting, front and rear setting before and after refer to along fibrofelt
The whereabouts direction of conveying direction, wherein fibrofelt is front direction.
Unwinding device 2 is supported including fibrofelt, fibrofelt 1 herein is raw fibre felt, and its form is web-like.Fiber
Felt support unwinding device is arranged on above low level supporting surface.Fibrofelt support unwinding device effect be：On the one hand fibre is supported
Felt volume is tieed up, on the other hand realizes and unreels in aeroge compound heat-insulation felt production process, to realize being fed forward for fibrofelt.
Height is arranged on to press-roller device to press-roller device 4, guide rack and homocline including the homocline after guide rack 3 and leaching material
Above the supporting surface of position, and homocline is set to press-roller device and guide rack in front and rear.The homocline is to press-roller device by front and rear setting
Active refining pressure roller 4-1, servo-actuated refining pressure roller 4-2, be arranged on both ends be used for support two refining pressure rollers two support frame 4-3
Form.Active refining pressure roller is connected with power source drive, specifically, power source uses motor, the output end of motor
It is connected by tape handler or gear drive with active refining pressure roller, motor and transmission mechanism do not show in the accompanying drawings
Go out.Servo-actuated refining pressure roller by it is front and rear it is adjustable in a manner of be supported on two support frames, left between two refining pressure rollers for leaching material
The space that fibrofelt afterwards passes through, wherein servo-actuated refining pressure roller both ends and the connected mode of two support frames, reference can be made to being tied in accompanying drawing
Structure, i.e., guide groove 4-3-1 is respectively provided with two support frames, the guide pad 4-4 coordinated with it is set in guide groove, is servo-actuated even
The both ends of material pressure roller are supported on the guide pad at both ends, guide pad and the screw rod adjustment part 4-5 with adjustment handwheel, screw rod adjustment part
On support frame, so, by rotating screw rod adjustment part, servo-actuated refining pressure roller can be driven to move forward and backward, to realize that two is even
Expect the regulation of the distance between pressure roller, the servo-actuated refining pressure roller adjustable support mode is the common pressure roller position of existing other equipment
Put adjustment structure.
Stock chest 5 including filling aeroge lotion, stock chest are arranged in frame positioned at homocline under press-roller device
Side, is provided with charging aperture 5-1, charging aperture is connected by external pipeline with feeding device, and feeding device refers to make on stock chest
The reactor of standby dip-coating mixed liquor.External pipeline does not illustrate in the accompanying drawings with feeding device.
Including nip rolls 6, the nip rolls is installed in frame in a manner of upper and lower position-adjustable and extend into stock chest
It is interior.
In above-mentioned immersion coating unit：The fibrofelt support unwinding device further uses following structure：Including front and rear
The two support roller 2-1 set, two support rollers are supported in above low level supporting surface by being arranged on the bearing block 2-2 at both ends,
Two support rollers are the loose roll of passive delivery driving, and the top of two support rollers forms fibrofelt volume supporting and space.Fibrofelt
Support unwinding device uses the structure, and raw fibre can be rolled up to directly placement and be supported in above two support rollers, have feeding convenient
And the advantages of laborsaving.
In above-mentioned immersion coating unit：The nip rolls, which is installed in a manner of upper and lower position-adjustable in frame, further to be led to
Following manner is crossed to realize：
The both ends of nip rolls are respectively connected with a guiding vertical rod 7, specifically, the bottom that vertical rod is oriented to two sets connection to insert
Hole, in being coaxially disposed, the both ends of nip rolls are plugged in two connection jacks two connection jacks.It is each in the both sides inner side of frame
A guide support seat 8 is installed with, two guiding vertical rods positioned at both ends are threaded onto on respective side guide support seat respectively to be set
In the guiding mounting hole put.It is oriented to vertical rod and corresponding guide support seat is adjustable vertically is fixedly connected.
Above-mentioned guiding vertical rod can be further using following knot with adjustable vertically be fixedly connected of corresponding guide support seat
Structure is realized：
It is oriented to vertical rod and forms gap cooperation with the guiding mounting hole on corresponding guide support seat, is set on guide support seat
There is the jackscrew mounting hole radially connected with being oriented to mounting hole, be connected with jackscrew mounting hole and to being oriented to vertical rod axially determine
The quantity of the holding screw 9 of position, the quantity of jackscrew mounting hole and the holding screw of cooperation is unlimited, can carry out according to the actual needs
Design.
The production of this aeroge compound heat-insulation felt immersion coating unit can separate unit use, also can be in the conveying along heat insulation felt
On direction before and after more successively linking use, that is, carry out multiple dip-coating and refining, when as second, the 3rd, the like
In use, fibrofelt support unwinding device need not be installed, in addition, last can not soak material, it is only necessary to slightly larger extruding force
Refining extruding is carried out, in order to subsequently carry out microwave drying.
Claims (4)
1. aeroge compound heat-insulation felt production immersion coating unit, it is characterised in that：Including frame, the upper end of frame is provided with height
Position supporting surface and low level supporting surface and the setting before and after of high-order supporting surface and low level supporting surface；Installed above low level supporting surface
There is fibrofelt to support unwinding device, be provided with above high-order supporting surface after guide rack and leaching material with homocline to press-roller device, leaching
Press-roller device and guide rack are set in front and rear with homocline after material；Positioned at homocline to being provided with below press-roller device in frame
The stock chest of aeroge lotion is filled, the nip rolls that is installed in frame and can transpose up and down is provided with stock chest；It is described
Homocline press-roller device is included the front and rear active refining pressure roller set, servo-actuated refining pressure roller, be arranged on both ends be used for support it is two even
Expect two support frames of pressure roller, active refining pressure roller is connected with power source drive, is servo-actuated refining pressure roller with front and rear adjustable side
Formula is supported on two support frames, and the space passed through for the fibrofelt after leaching material is left between two refining pressure rollers.
2. aeroge compound heat-insulation felt production immersion coating unit according to claim 1, it is characterised in that：The fibre
Tieing up felt support unwinding device includes front and rear two support rollers set, and two support rollers are by being arranged on the bearing seat supports at both ends
Above low level supporting surface, two support rollers are the loose roll of passive delivery driving, and the top of two support rollers forms fibrofelt
Roll up supporting and space.
3. aeroge compound heat-insulation felt production immersion coating unit according to claim 1, it is characterised in that：Nip rolls
Both ends be respectively connected with a guiding vertical rod, a guide support seat is respectively installed with the both sides inner side of frame, positioned at two
Two of end are oriented to vertical rod and are threaded onto respectively in the guiding mounting hole set on respective side guide support seat；Be oriented to vertical rod with it is corresponding
Guide support seat is adjustable vertically to be fixedly connected.
4. aeroge compound heat-insulation felt production immersion coating unit according to claim 3, it is characterised in that：It is oriented to vertical
Bar forms gap with the guiding mounting hole on corresponding guide support seat and coordinated, and is provided with guide support seat with being oriented to mounting hole
The jackscrew mounting hole radially connected, the holding screw that axially position is carried out to being oriented to vertical rod is connected with jackscrew mounting hole.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720708110.2U CN206996960U (en) | 2017-06-16 | 2017-06-16 | Aeroge compound heat-insulation felt production immersion coating unit |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720708110.2U CN206996960U (en) | 2017-06-16 | 2017-06-16 | Aeroge compound heat-insulation felt production immersion coating unit |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206996960U true CN206996960U (en) | 2018-02-13 |
Family
ID=61447381
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720708110.2U Expired - Fee Related CN206996960U (en) | 2017-06-16 | 2017-06-16 | Aeroge compound heat-insulation felt production immersion coating unit |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206996960U (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109529735A (en) * | 2018-11-22 | 2019-03-29 | 江西宏柏新材料股份有限公司 | The method for producing the microwave all-in-one machine and continuous production aerogel material of aerogel material |
| CN110791900A (en) * | 2019-12-04 | 2020-02-14 | 天津朗华科技发展有限公司 | Aerogel heat preservation felt production facility |
| CN112047714A (en) * | 2020-09-10 | 2020-12-08 | 山东新朗华科技有限公司 | Homogenization method and homogenization unit for aerogel heat insulation felt |
| CN112046024A (en) * | 2020-09-10 | 2020-12-08 | 山东新朗华科技有限公司 | Injection molding method and equipment for aerogel heat insulation felt |
| CN112474184A (en) * | 2020-12-11 | 2021-03-12 | 江门兆晖塑料彩印有限公司 | Non-dissoluble plastic film printing coating machine |
| CN112774585A (en) * | 2020-12-31 | 2021-05-11 | 广东埃力生高新科技有限公司 | Fiber reinforcement composite aerogel material and preparation method thereof |
| CN114146871A (en) * | 2021-11-22 | 2022-03-08 | 中凝科技(湖北)有限公司 | Device and process for preparing aerogel felt in sectional manner |
| CN114892389A (en) * | 2022-04-21 | 2022-08-12 | 纳诺科技有限公司 | Aerogel felt coating system and production coating method |
-
2017
- 2017-06-16 CN CN201720708110.2U patent/CN206996960U/en not_active Expired - Fee Related
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109529735A (en) * | 2018-11-22 | 2019-03-29 | 江西宏柏新材料股份有限公司 | The method for producing the microwave all-in-one machine and continuous production aerogel material of aerogel material |
| CN109529735B (en) * | 2018-11-22 | 2021-06-22 | 江西宏柏新材料股份有限公司 | Microwave integrated machine for producing aerogel material and method for continuously producing aerogel material |
| CN110791900A (en) * | 2019-12-04 | 2020-02-14 | 天津朗华科技发展有限公司 | Aerogel heat preservation felt production facility |
| CN112047714A (en) * | 2020-09-10 | 2020-12-08 | 山东新朗华科技有限公司 | Homogenization method and homogenization unit for aerogel heat insulation felt |
| CN112046024A (en) * | 2020-09-10 | 2020-12-08 | 山东新朗华科技有限公司 | Injection molding method and equipment for aerogel heat insulation felt |
| CN112474184A (en) * | 2020-12-11 | 2021-03-12 | 江门兆晖塑料彩印有限公司 | Non-dissoluble plastic film printing coating machine |
| CN112774585A (en) * | 2020-12-31 | 2021-05-11 | 广东埃力生高新科技有限公司 | Fiber reinforcement composite aerogel material and preparation method thereof |
| CN114146871A (en) * | 2021-11-22 | 2022-03-08 | 中凝科技(湖北)有限公司 | Device and process for preparing aerogel felt in sectional manner |
| CN114892389A (en) * | 2022-04-21 | 2022-08-12 | 纳诺科技有限公司 | Aerogel felt coating system and production coating method |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180213 Termination date: 20200616 |
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| CF01 | Termination of patent right due to non-payment of annual fee |