CN202558914U - Production device of continuous fiber-reinforced metal-matrix composites - Google Patents
Production device of continuous fiber-reinforced metal-matrix composites Download PDFInfo
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- CN202558914U CN202558914U CN2012201028848U CN201220102884U CN202558914U CN 202558914 U CN202558914 U CN 202558914U CN 2012201028848 U CN2012201028848 U CN 2012201028848U CN 201220102884 U CN201220102884 U CN 201220102884U CN 202558914 U CN202558914 U CN 202558914U
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- plate mill
- bending mechanism
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Abstract
The utility model belongs to the technical field of metal-matrix composites, particularly relates to a production device of continuous fiber-reinforced metal-matrix composites, and mainly solves the technical problems that the existing production device of continuous fiber-reinforced metal-matrix composites is complex, low in production efficiency, high in process cost, hardly available for large-scale production and the like. The production device mainly comprises a heating furnace, a feeding mechanism, a spray cooling gun, a plate rolling mechanism, and a plate coiling mechanism. The heating furnace is used for preserving heat for molten metal, two rollers are mounted in a hearth of the heating furnace while another two rollers are mounted at the top of the heating furnace, the rollers are used for guiding continuous fibers, the plate rolling mechanism is used to roll cooled composite plates with immersed molten metal, and the plate coiling mechanism is used for collecting the rolled composite plates.
Description
Technical field
The utility model belongs to the metal-base composites technical field, is specifically related to a kind of continuous filament reinforced metallic matrix composite and prepares equipment.
Background technology
Metal-base composites has just received widely with its excellent performance since coming out and paying close attention to, and wherein again with the research and development of fiber-reinforced metal matrix composite and application the earliest, mechanical property is best.The light metal-based matrix material of fiber reinforcement be a kind of with continuous fibre as wild phase, the matrix material that light metal (like aluminium, magnesium, titanium etc.) is prepared from for matrix mutually, it has lightweight; Specific tenacity, specific modulus height; Wear resistance is strong, and resistance to elevated temperatures is good, and conduction, thermal conductivity is good; Antifatigue, excellent comprehensive performances such as anti-aging.
At present; Through effort and the exploration of decades, the fiber reinforcement aluminum matrix composite has all had very big progress at aspects such as basic theory, preparation technology, performance levels, in aerospace, aviation and weapons, obtains more application; But the application in civilian industry is also less; Tracing it to its cause mainly is because present fiber-reinforced metal matrix composite cost is too high, and especially manufacturing cost is too high, has so just limited its promotion and application greatly.In order to promote the application of fiber-reinforced metal matrix composite, must make great efforts to be lowered into wood, especially manufacturing cost.
Literature search through to prior art is found; Chinese invention patent " a kind of preparation method of continuous filament reinforced metallic matrix composite " (application number 201010588882.X) has been announced a kind of method for preparing continuous filament reinforced metallic matrix composite with lamination techniques; Promptly under protection of inert gas, the metal of molten state is jetted to the continuous fibre surface repeatedly, and through rolling the manufacturing high performance composite.Chinese invention patent " fiber enhanced intermetallic compound matrix material and prepare the method for moulding " (application number 200810003625.8) has been announced a kind of fiber enhanced intermetallic compound composite material and preparation method thereof; Promptly earlier process precast body with titanium valve and blending in of fibers; Utilize pressure infiltration method that the fused duraluminum is infiltrated up in the precast body gap again, process matrix material.These technological related metal-base composites preparation technologies are complicated, and preparation efficiency is lower, thereby can not solve the high problem of manufacturing cost.
Summary of the invention
The purpose of the utility model is complicated in order to solve existing fiber-reinforced metal matrix composite preparation equipment; Production efficiency is low; The technology cost is high, is difficult to realize technical problems such as large-scale production, provides a kind of continuous filament reinforced metallic matrix composite to prepare equipment.
The utility model is to solve the problems of the technologies described above the technical scheme of taking to be:
A kind of continuous filament reinforced metallic matrix composite prepares equipment, comprising: process furnace, feeding machanism, water spray cooling rifle, plate mill structure and roll bending mechanism; Its shape of described process furnace is rectangular parallelepiped; Furnace bottom and furnace wall interlayer are provided with heating unit, and the top blind flange center has circular metal liquid filling orifice, and both sides have slot; With top blind flange two roller bearings are installed respectively in the process furnace burner hearth, are used for the guiding of continuous fibre; Said feeding machanism is made up of winding reel and coiled strip bearing, and it is positioned at a side of process furnace; Said plate mill structure is made up of the roll and the support thereof of two same diameter, and it is positioned at the process furnace opposite side; Said water spray cooling rifle is between plate mill structure and process furnace, above the composite panel; Said roll bending mechanism and plate mill structure are positioned at the homonymy of process furnace, and the plate mill structure is between process furnace and roll bending mechanism, wherein: roll bending mechanism is made up of reel and bearing.
The utility model compared with prior art has following beneficial effect:
Can realize the continuous production of fiber-reinforced metal matrix composite plate, enhance productivity greatly, thus the production cost of reduction composite panel.
Description of drawings
Fig. 1 is the utility model structural representation;
Fig. 2 is the schematic perspective view of the utility model.
Embodiment
As depicted in figs. 1 and 2, a kind of continuous filament reinforced metallic matrix composite prepares equipment, comprising: process furnace 15, feeding machanism, water spray cooling rifle 5, plate mill structure and roll bending mechanism; Described process furnace 15 its shapes are rectangular parallelepiped; Furnace bottom and furnace wall interlayer are provided with heating unit, and top blind flange 7 centers have circular metal liquid filling orifice 8, and the input and output material gap is left on both sides; Process furnace 15 burner hearth bottom two ends and two ends, top are separately installed with roller bearing, are used for the guiding of continuous fibre; Said feeding machanism is made up of winding reel 11 and coiled strip bearing 12, and it is positioned at a side of process furnace 15; Said plate mill structure is made up of the roll 3 and the support 17 thereof of two same diameter, and it is positioned at process furnace 15 opposite sides; Said water spray cools off rifle 5 between plate mill structure and process furnace 15, composite panel 4 tops; Said roll bending mechanism and plate mill structure are positioned at the homonymy of process furnace 15, and the plate mill structure is between process furnace 15 and roll bending mechanism, wherein: roll bending mechanism is made up of reel 1 and bearing 18.
The method of use of the utility model:
A kind of enhancing metal-base composites prepares equipment, and operation steps is following:
1) material loading: will put in order volume continuous fibre cloth 10 and be placed on the feeding machanism; Involve the fiber leftover of bolt of cloth then and walk around four roller bearings 9,13,16 and 6 of process furnace 15 tops and burner hearth bottom successively; And pass from 3 on two rolls of plate mill structure, be fixed on the reel 1 of roll bending mechanism;
2) temperature adjustment: light metal is melted in smelting furnace, simultaneously process furnace 15 is heated to specified temp, the molten metal that melts is poured in the process furnace 15, and constant in specified temp; When continuous fibre 10 employing T300 carbon cloths, when strengthening metal-based employing AA1200 duraluminum, said specified temp is 720 ℃;
3) cold rolling: 3 distances of two rolls are adjusted to special value; Start water spray cooling rifle 5, rolling mechanism and roll bending mechanism simultaneously; Water spray cooling rifle 5 ejection water smokes cool off the composite panel 4 that soaked molten metal; 3 pairs of composite panels that solidify basically 4 of roll are rolled, flatten, and the roll bending mechanism sheet material 2 of roll forming twists on the reel 1; When continuous fibre employing T300 carbon cloth, when strengthening metal-based employing AA1200 duraluminum, said special value is got 1 mm;
4) reload: when a volume cloth used up, Break-Up System was placed on the second volume cloth on the feeding machanism, connected the tail of first roll cloth and the head of the second volume cloth, connected back start-up system ordinary production; When roll bending mechanism reel was completely rolled up, Break-Up System was cut off the sheet material of 1 on roll 3 and reel, takes full volume reel away, puts the blank coil tube, and sheet material is fixed on the blank coil tube, and start-up system continues to produce; When process furnace inner metal liquid 14 is lower than certain position, in process furnace, inject melt metal liquid.
Claims (1)
1. a continuous filament reinforced metallic matrix composite prepares equipment, it is characterized in that: comprise process furnace (15), feeding machanism, water spray cooling rifle (5), plate mill structure and roll bending mechanism; Its shape of described process furnace (15) is rectangular parallelepiped; Furnace bottom and furnace wall interlayer are provided with heating unit; Top blind flange (7) center has circular metal liquid filling orifice (8); The input and output material gap is left on both sides, and process furnace (15) burner hearth bottom two ends and two ends, top are separately installed with roller bearing, are used for the guiding of continuous fibre; Said feeding machanism is made up of winding reel (11) and coiled strip bearing (12), and it is positioned at a side of process furnace (15); Said plate mill structure is made up of the roll (3) and the support (17) thereof of two same diameter, and it is positioned at process furnace (15) opposite side; Said water spray cooling rifle (5) is positioned between plate mill structure and the process furnace (15), composite panel (4) top; Said roll bending mechanism and plate mill structure are positioned at the homonymy of process furnace (15), and the plate mill structure is positioned between process furnace (15) and the roll bending mechanism, wherein: roll bending mechanism is made up of reel (1) and bearing (18).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012201028848U CN202558914U (en) | 2012-03-19 | 2012-03-19 | Production device of continuous fiber-reinforced metal-matrix composites |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012201028848U CN202558914U (en) | 2012-03-19 | 2012-03-19 | Production device of continuous fiber-reinforced metal-matrix composites |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202558914U true CN202558914U (en) | 2012-11-28 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012201028848U Expired - Fee Related CN202558914U (en) | 2012-03-19 | 2012-03-19 | Production device of continuous fiber-reinforced metal-matrix composites |
Country Status (1)
| Country | Link |
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| CN (1) | CN202558914U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103160760A (en) * | 2013-03-12 | 2013-06-19 | 太原科技大学 | Technology and device for cast-rolling molding of continuous fiber-reinforced metal-based composite material plate/strip |
| CN106399879A (en) * | 2016-08-26 | 2017-02-15 | 蔡磊 | Novel mineral fiber and aluminum-base alloy composite panel and production method |
-
2012
- 2012-03-19 CN CN2012201028848U patent/CN202558914U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103160760A (en) * | 2013-03-12 | 2013-06-19 | 太原科技大学 | Technology and device for cast-rolling molding of continuous fiber-reinforced metal-based composite material plate/strip |
| CN106399879A (en) * | 2016-08-26 | 2017-02-15 | 蔡磊 | Novel mineral fiber and aluminum-base alloy composite panel and production method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20121128 Termination date: 20140319 |