CN207449343U - Compound crystal slab automates laminator - Google Patents

Compound crystal slab automates laminator Download PDF

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Publication number
CN207449343U
CN207449343U CN201721442648.XU CN201721442648U CN207449343U CN 207449343 U CN207449343 U CN 207449343U CN 201721442648 U CN201721442648 U CN 201721442648U CN 207449343 U CN207449343 U CN 207449343U
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CN
China
Prior art keywords
conveyer belt
rack
cylinder
motor
hot pressing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201721442648.XU
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Chinese (zh)
Inventor
沈宗平
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ZHANGZHOU MAIDUN SHOWER EQUIPMENT CO Ltd
Original Assignee
ZHANGZHOU MAIDUN SHOWER EQUIPMENT CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by ZHANGZHOU MAIDUN SHOWER EQUIPMENT CO Ltd filed Critical ZHANGZHOU MAIDUN SHOWER EQUIPMENT CO Ltd
Priority to CN201721442648.XU priority Critical patent/CN207449343U/en
Application granted granted Critical
Publication of CN207449343U publication Critical patent/CN207449343U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model discloses a kind of compound crystal slab automation laminators, including rack, conveyer belt, hot pressing veneer membrane module, driving motor and PLC controller, conveyer belt is arranged in rack, hot pressing veneer membrane module is arranged in the middle part of conveyer belt, driving motor connects conveyer belt, rack is front and rear to be equipped with ejecting plate mechanism and unloader structure, and ejecting plate mechanism and receipts plate include grillage, track and lifting motor, and ejecting plate mechanism is equipped with push plate cylinder;Mobile cutter is equipped on the left of conveyer belt, hot pressing veneer membrane module, driving motor, lifting motor, push plate cylinder and mobile cutter are connected with PLC controller.The utility model automatic push and stacking plate, are precisely cut off film layer, facilitate and handled using fork truck centralization, save manpower;By the way that deflector roll is set to have the records of distance by the log, speed sensor and collection governor, control well puts film and collection speed, and film long prompt completes accurate pad pasting, and production and processing is efficient, and pad pasting quality is good, suitable for mass production.

Description

Compound crystal slab automates laminator
Technical field
The utility model is related to compound crystal slab manufacture field, more particularly to a kind of compound crystal slab automation laminator.
Background technology
With the development of society, the compound crystal slabs of PVC are also known as PVC expansion sheet and An Di plates, with waterproof, fire-retardant, acidproof Alkali, mothproof, light, heat preservation, sound insulation, the characteristic of damping, application is more and more extensive, such as car, railway carriage ceiling, babinet core Layer, interior decoration plate, skin plate, interior trim plate, office, house, public place building compartment, commercialization dress Adorn frame, used in dustless room plate, ceiling board, screen printing, computer lettering, advertisement mark, panel, the mark industries such as plate, photograph album plate And chemical anticorrosion engineering, thermoforming part, freezer plate, special prepressing reserving works, environmentally friendly template die, sports equipment, cultivation material, sea The moisture-proof facility in shore, water-resistant material, art designing's material and various light partition plates replace glass ceiling etc..Due to the non-ordinary light of skinning plate surface Sliding, hardness is high, it is not easy to have cut, be usually used in making cabinet, furniture etc., in order to increase beauty, by the compound crystal slabs of PVC Surface paste a tunic, the making of overlay film using laminator, it is necessary to be completed.
Patent CN202556857U discloses a kind of cold and hot laminator, including rack, electric cabinet, input table, output table, also wraps Transmission system and coating system are included, coating system is interlocked by film-sticking paper and transmission system;The transmission system is placed in input table In rack between output table;The coating system is placed in the top of transmission system, is fixed by the bracket in rack;Rack A heating pole is additionally provided with, heating pole connects the heating power supply of electric cabinet.The utility model efficiently solve temperature it is too low when, patch The problem of film viscosity declines, and planar surface pad pasting quality declines, simple in structure, significant effect.But the degree of automation it is not high, it is necessary to Manually plate to be processed is positioned on input table, after completing pad pasting, it is also necessary to carry plate off output table, every block of plate has pasted film layer Afterwards, it is also necessary to manually cut off film, it is necessary to which film process could be completed by being equipped with 2-3 personnel, cost of labor is big.In addition, In pad pasting, the film layer in every block of plate needs continuous monoblock film layer, it is impossible to which seam in pad pasting processing, often occurs one Finally there is the phenomenon that short section in wound membrane, causes the plate that can not use or be cut, leftover pieces occurs, wastes Raw material increases cost.
Utility model content
The technical problem to be solved by the utility model is to provide a kind of automatic receipts ejecting plates, put film, collection speed control Stable automation laminator.
To solve the above problems, the utility model adopts the following technical solution:
Compound crystal slab automates laminator, is controlled including rack, conveyer belt, hot pressing veneer membrane module, driving motor and PLC Device processed, the conveyer belt are arranged in rack, and the hot pressing veneer membrane module is arranged in the middle part of conveyer belt, the driving motor and transmission Band connection, the rack is front and rear to be equipped with ejecting plate mechanism and unloader structure, and ejecting plate mechanism and receipts plate include grillage, track and lifting electricity Machine, the ejecting plate mechanism are additionally provided with push plate cylinder;It is equipped with mobile cutter on the left of the conveyer belt to fix with rack, the hot pressing patch Facial mask component, driving motor, lifting motor, push plate cylinder and mobile cutter are connected with PLC controller.
The hot pressing veneer membrane module includes heating roller, secondary pressure roller cylinder, deflector roll, collecting roller and cylinder, the heating roller Cylinder is connected with being fixed on the cylinder of rack both sides, and the downside that the pair pressure roller cylinder is arranged on conveyer belt is connected with rack, the film Roller and collecting roller are arranged on the right side of cylinder to be connected with rack, and the deflector roll is arranged on the right side of collecting roller in high low setting, the collecting roller Equipped with collection motor, collection motor is connected with governor, and the governor is equipped with adjusting rod, and adjusting rod stretches to collecting roller, and sets There is idler wheel.
The deflector roll is equipped with taximeter, and taximeter is equipped with idler wheel of having the records of distance by the log, and idler wheel of having the records of distance by the log passes through on elastic rod and deflector roll Protective film contacts, and the taximeter is connected with PLC controller.
The pair pressure roller cylinder is double roller structure, up and down side by side.
The mobile cutter is equipped with lead screw motor, track and cutter, and cutter is connected with lead screw motor, and the mobile cutter is oblique To setting on a moving belt.
The beneficial effects of the utility model are:The utility model automatic push plate, and plate is stacked, accurate cutting film Layer is conducive to be handled using fork truck centralization, saves manpower, improves efficiency;By the way that deflector roll is set to have the records of distance by the log, speed sensor and receipts Film and collection speed are put in paper governor, well control, and film long prompt completes accurate pad pasting, avoid pad pasting occurs breaking section.The dress Put it is simple in structure, production and processing it is efficient, pad pasting quality is good, suitable for mass production.
Description of the drawings
Fig. 1 is the structure diagram that the compound crystal slab of the utility model automates laminator.
Fig. 2 is the front view that the compound crystal slab of the utility model automates laminator.
Specific embodiment
Refering to shown in Fig. 1-2, compound crystal slab automates laminator, including rack 1, conveyer belt 2, hot pressing veneer membrane module 3rd, driving motor 4 and PLC controller 5, the conveyer belt 2 are arranged in rack 1, and the hot pressing veneer membrane module 3 is arranged on conveyer belt 2 Middle part, the driving motor 4 are connected with conveyer belt 2, and the rack 1 is front and rear to be equipped with ejecting plate mechanism 6 and unloader structure 7, discharging machine Structure 6 and unloader structure 7 are equipped with grillage 61, track 62 and lifting motor 63, and the ejecting plate mechanism 6 is additionally provided with push plate cylinder 64;Institute It states 2 left side of conveyer belt to fix with rack 1 equipped with mobile cutter 8, the hot pressing veneer membrane module 3, driving motor 4, lifting motor 63rd, push plate cylinder 64 and mobile cutter 8 are connected with PLC controller 5.
The hot pressing veneer membrane module 3 includes heating roller, secondary pressure roller cylinder, deflector roll, collecting roller and cylinder, the heating roller Cylinder is connected with being fixed on the cylinder of 1 both sides of rack, and the downside that the pair pressure roller cylinder is arranged on conveyer belt 2 is connected with rack 1, described Deflector roll and collecting roller are arranged on the right side of cylinder to be connected with rack 1, and the deflector roll is arranged on the right side of collecting roller in high low setting, the collection Roller is equipped with collection motor, and collection motor is connected with governor, and the governor is equipped with adjusting rod, and adjusting rod stretches to collecting roller, and Equipped with idler wheel.
The deflector roll, which is equipped with, puts film motor 31, taximeter 32, and taximeter 32 is equipped with idler wheel 33 of having the records of distance by the log, and idler wheel 33 of having the records of distance by the log is logical Elastic rod 34 is crossed to contact with the protective film in deflector roll, it is described put film motor 31, taximeter 32 is connected with PLC controller 5.
The pair pressure roller cylinder is double roller structure, up and down side by side.
The mobile cutter 8 is equipped with lead screw motor 81, track 82 and cutter, and cutter is connected with lead screw motor 81, the shifting Dynamic cutter 8 is angularly disposed on conveyor belt 2.
For a further understanding of the innovative characteristics of the utility model, it is further explained below:
Before processing, driving motor 4, the rotating speed for putting film motor 31, collection motor, the length of tablet are set in PLC controller 5 Degree, according to the collapsing length of thickness of slab setting push plate cylinder 64 and time interval and ejecting plate mechanism 6, the lifting motor of unloader structure 7 63 height for rising and declining every time, the heating temperature of setting heating roller;It will treat that pad pasting is put into deflector roll, and be controlled in PLC The length (used, to input residue length) of entire volume film is inputted in device 5.Setting is completed, and will scribble the pad pasting treated of adhesive Plate forklift transport regulates height, top layer plate bottom surface is slightly above on the grillage 61 of ejecting plate mechanism 6 by PLC controller 5 Rack 1 can smoothly be pushed on conveyer belt 2;The height of unloader structure 7 is adjusted, it is made to be slightly below rack 1, compound crystal Plate is smoothly put into unloader structure 7.Equipment is opened, push rod cylinder 64 acts, and pushes top layer plate to conveyer belt 2, in conveyer belt 2 Drive lower plate travel forward, when the first block of plate of starting shooting is close to heating roller, suspends conveyer belt 2, tear the protection sheet on film, It is fixed on collecting roller, film is affixed on plate, is then turned on conveyer belt 2, heating roller and secondary pressure roller cylinder are to film and plate heating, pressing; After top layer plate leaves ejecting plate mechanism 6, lifting motor 63 acts, and promotes the height of one piece of thickness of slab so that top layer plate, which is located at, to be pushed away 64 position of plate cylinder, after the plate on conveyer belt 2 runs one end distance, push plate cylinder 64 acts after separated in time, by plate It releases and is connected with lastblock plate head and the tail, the plate on grillage 61 has pushed, and lifting motor 63 resets to minimum point, and fork truck is placed new Treat pasting board.Film layer at the uniform velocity puts film in the case where putting film motor 31 and acting on, and the idler wheel 33 that will have the records of distance by the log of elastic rod 34 is pressed in film layer so that meter Journey idler wheel 33 rolls, record film length as film layer moves, and is transferred in PLC controller 5, changes into remaining film length Data, when remaining film length for one block of plate length when, equipment sends alarm, and staff can be by observing pasting board feelings Condition if plate pad pasting length is more than or equal to 0 at this time, can complete the pad pasting work of the block plate, be pushed away by the stopping of PLC controller 5 Plate cylinder 64 acts, and more renews film after completing last block plate pad pasting.When posting the plate end movement of film layer to mobile cutter 8 When putting, lead screw motor 81 starts, and is moved along track 82, and cutter cuts off film, the resultant motion side of lead screw motor 81 and conveyer belt 2 To the vertical cutting just formed to film layer.The plate completed is cut, under the promotion of successive plates, is entered in unloader structure 7, is put down It sliding into and receives on plate grillage 61, receive plate and complete, lifting motor 63 declines the height of a thickness of slab, convenient for the storage of successive plates, When lifting motor 63 drops to lowest order, after 61 heap of receipts plate grillage is piled, the plate for completing pad pasting is transported to appointed place by fork truck, Lifting motor 63 resets to highest order;So Xun Huan realizes automation pad pasting processing.It machines, if the wound membrane is not run out, needs The remaining film length shown in PLC controller 5 is recorded in the wound membrane, is inputted when being used convenient for next time.
The beneficial effects of the utility model are:The utility model automatic push plate, and plate is stacked, accurate cutting film Layer is conducive to be handled using fork truck centralization, saves manpower, improves efficiency;By the way that deflector roll is set to have the records of distance by the log, speed sensor and receipts Film and collection speed are put in paper governor, well control, and film long prompt completes accurate pad pasting, avoid pad pasting occurs breaking section, generation Substandard products.The apparatus structure is simple, and production and processing is efficient, and pad pasting quality is good, suitable for mass production.
The above is only specific embodiment of the present utility model, but the scope of protection of the utility model is not limited to In this, any change or replacement expected without creative work should all be covered subject to scope of protection of the utility model.

Claims (5)

1. compound crystal slab automates laminator, controlled including rack, conveyer belt, hot pressing veneer membrane module, driving motor and PLC Device, the conveyer belt are arranged in rack, and the hot pressing veneer membrane module is arranged in the middle part of conveyer belt, the driving motor and conveyer belt Connection, it is characterised in that:The rack is front and rear to be equipped with ejecting plate mechanism and unloader structure, and ejecting plate mechanism and receipts plate include grillage, rail Road and lifting motor, the ejecting plate mechanism are additionally provided with push plate cylinder;Mobile cutter is equipped on the left of the conveyer belt to fix with rack, The hot pressing veneer membrane module, driving motor, lifting motor, push plate cylinder and mobile cutter are connected with PLC controller.
2. compound crystal slab automation laminator according to claim 1, it is characterised in that:The hot pressing veneer membrane module Including heating roller, secondary pressure roller cylinder, deflector roll, collecting roller and cylinder, the heating roller and the cylinder company for being fixed on rack both sides It connects, the downside that the pair pressure roller cylinder is arranged on conveyer belt is connected with rack, and the deflector roll and collecting roller are arranged on cylinder right side and machine Frame connects, and the deflector roll is arranged on the right side of collecting roller in high low setting, and the collecting roller is equipped with collection motor, and collection motor is connected with Governor, the governor are equipped with adjusting rod, and adjusting rod stretches to collecting roller, and equipped with idler wheel.
3. compound crystal slab automation laminator according to claim 2, it is characterised in that:The deflector roll is equipped with and has the records of distance by the log Device, taximeter are equipped with idler wheel of having the records of distance by the log, and idler wheel of having the records of distance by the log is contacted by elastic rod with the protective film in deflector roll, the taximeter and PLC Controller connects.
4. compound crystal slab automation laminator according to claim 2, it is characterised in that:The pair pressure roller cylinder is double roller Structure, up and down side by side.
5. compound crystal slab automation laminator according to claim 1, it is characterised in that:The mobile cutter is equipped with silk Bar motor, track and cutter, cutter are connected with lead screw motor, and the mobile cutter is angularly disposed on a moving belt.
CN201721442648.XU 2017-11-02 2017-11-02 Compound crystal slab automates laminator Expired - Fee Related CN207449343U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201721442648.XU CN207449343U (en) 2017-11-02 2017-11-02 Compound crystal slab automates laminator

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201721442648.XU CN207449343U (en) 2017-11-02 2017-11-02 Compound crystal slab automates laminator

Publications (1)

Publication Number Publication Date
CN207449343U true CN207449343U (en) 2018-06-05

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201721442648.XU Expired - Fee Related CN207449343U (en) 2017-11-02 2017-11-02 Compound crystal slab automates laminator

Country Status (1)

Country Link
CN (1) CN207449343U (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108759753A (en) * 2018-06-29 2018-11-06 广东思沃精密机械有限公司 Blowing length detection formula dry film frame
CN108891656A (en) * 2018-08-03 2018-11-27 陆卫琴 A kind of Furniture panel assembly line laminator
CN114148809A (en) * 2021-11-02 2022-03-08 彩虹(合肥)液晶玻璃有限公司 Spacing paper laying mechanism for TFT-LCD glass substrate

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108759753A (en) * 2018-06-29 2018-11-06 广东思沃精密机械有限公司 Blowing length detection formula dry film frame
CN108759753B (en) * 2018-06-29 2024-04-09 广东思沃先进装备有限公司 Discharging length detection type dry film frame
CN108891656A (en) * 2018-08-03 2018-11-27 陆卫琴 A kind of Furniture panel assembly line laminator
CN114148809A (en) * 2021-11-02 2022-03-08 彩虹(合肥)液晶玻璃有限公司 Spacing paper laying mechanism for TFT-LCD glass substrate

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GR01 Patent grant
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20180605

Termination date: 20211102

CF01 Termination of patent right due to non-payment of annual fee