CN108532302A - 锦纶fdy油剂 - Google Patents
锦纶fdy油剂 Download PDFInfo
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- CN108532302A CN108532302A CN201810093815.7A CN201810093815A CN108532302A CN 108532302 A CN108532302 A CN 108532302A CN 201810093815 A CN201810093815 A CN 201810093815A CN 108532302 A CN108532302 A CN 108532302A
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- polyamide fibre
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- fibre fdy
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- 239000000835 fiber Substances 0.000 title claims abstract description 37
- 239000004952 Polyamide Substances 0.000 title claims abstract description 28
- 229920002647 polyamide Polymers 0.000 title claims abstract description 28
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims abstract description 30
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 claims abstract description 30
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 24
- 229910021389 graphene Inorganic materials 0.000 claims abstract description 23
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 17
- 239000000203 mixture Substances 0.000 claims abstract description 16
- 239000004408 titanium dioxide Substances 0.000 claims abstract description 15
- 239000011787 zinc oxide Substances 0.000 claims abstract description 15
- 239000002270 dispersing agent Substances 0.000 claims abstract description 9
- 239000003995 emulsifying agent Substances 0.000 claims abstract description 7
- 239000004615 ingredient Substances 0.000 claims abstract description 4
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 31
- -1 polyoxy Polymers 0.000 claims description 24
- 239000002245 particle Substances 0.000 claims description 15
- 150000002191 fatty alcohols Chemical class 0.000 claims description 12
- 239000003921 oil Substances 0.000 claims description 12
- 235000019198 oils Nutrition 0.000 claims description 12
- 239000002253 acid Substances 0.000 claims description 11
- 125000001931 aliphatic group Chemical group 0.000 claims description 10
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- 239000000126 substance Substances 0.000 claims description 7
- 239000002199 base oil Substances 0.000 claims description 6
- 235000014113 dietary fatty acids Nutrition 0.000 claims description 6
- 239000000194 fatty acid Substances 0.000 claims description 6
- 229930195729 fatty acid Natural products 0.000 claims description 6
- 229920001451 polypropylene glycol Polymers 0.000 claims description 5
- 235000015112 vegetable and seed oil Nutrition 0.000 claims description 5
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- 125000003342 alkenyl group Chemical group 0.000 claims description 4
- 150000002148 esters Chemical class 0.000 claims description 4
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- ZEMPKEQAKRGZGQ-XOQCFJPHSA-N glycerol triricinoleate Natural products CCCCCC[C@@H](O)CC=CCCCCCCCC(=O)OC[C@@H](COC(=O)CCCCCCCC=CC[C@@H](O)CCCCCC)OC(=O)CCCCCCCC=CC[C@H](O)CCCCCC ZEMPKEQAKRGZGQ-XOQCFJPHSA-N 0.000 claims description 3
- 229920002503 polyoxyethylene-polyoxypropylene Polymers 0.000 claims description 3
- 239000000843 powder Substances 0.000 claims description 3
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- 239000002202 Polyethylene glycol Substances 0.000 claims description 2
- 235000019484 Rapeseed oil Nutrition 0.000 claims description 2
- OBOXTJCIIVUZEN-UHFFFAOYSA-N [C].[O] Chemical group [C].[O] OBOXTJCIIVUZEN-UHFFFAOYSA-N 0.000 claims description 2
- 150000001336 alkenes Chemical class 0.000 claims description 2
- 150000001408 amides Chemical class 0.000 claims description 2
- 150000004665 fatty acids Chemical class 0.000 claims description 2
- 229920001223 polyethylene glycol Polymers 0.000 claims description 2
- 229940068918 polyethylene glycol 400 Drugs 0.000 claims description 2
- 125000002730 succinyl group Chemical group C(CCC(=O)*)(=O)* 0.000 claims description 2
- DNIAPMSPPWPWGF-GSVOUGTGSA-N (R)-(-)-Propylene glycol Chemical group C[C@@H](O)CO DNIAPMSPPWPWGF-GSVOUGTGSA-N 0.000 claims 1
- ZORQXIQZAOLNGE-UHFFFAOYSA-N 1,1-difluorocyclohexane Chemical compound FC1(F)CCCCC1 ZORQXIQZAOLNGE-UHFFFAOYSA-N 0.000 claims 1
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 claims 1
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- 238000007254 oxidation reaction Methods 0.000 claims 1
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- 229920000056 polyoxyethylene ether Polymers 0.000 description 11
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- 239000000654 additive Substances 0.000 description 4
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- 239000002216 antistatic agent Substances 0.000 description 2
- SNCZNSNPXMPCGN-UHFFFAOYSA-N butanediamide Chemical compound NC(=O)CCC(N)=O SNCZNSNPXMPCGN-UHFFFAOYSA-N 0.000 description 2
- 239000008139 complexing agent Substances 0.000 description 2
- 238000004945 emulsification Methods 0.000 description 2
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- FSYKKLYZXJSNPZ-UHFFFAOYSA-N sarcosine Chemical compound C[NH2+]CC([O-])=O FSYKKLYZXJSNPZ-UHFFFAOYSA-N 0.000 description 2
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- OPJWPPVYCOPDCM-UHFFFAOYSA-N 2-ethylhexyl octadecanoate Chemical compound CCCCCCCCCCCCCCCCCC(=O)OCC(CC)CCCC OPJWPPVYCOPDCM-UHFFFAOYSA-N 0.000 description 1
- LQJBNNIYVWPHFW-UHFFFAOYSA-N 20:1omega9c fatty acid Natural products CCCCCCCCCCC=CCCCCCCCC(O)=O LQJBNNIYVWPHFW-UHFFFAOYSA-N 0.000 description 1
- QSBYPNXLFMSGKH-UHFFFAOYSA-N 9-Heptadecensaeure Natural products CCCCCCCC=CCCCCCCCC(O)=O QSBYPNXLFMSGKH-UHFFFAOYSA-N 0.000 description 1
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- FBPFZTCFMRRESA-FSIIMWSLSA-N D-Glucitol Natural products OC[C@H](O)[C@H](O)[C@@H](O)[C@H](O)CO FBPFZTCFMRRESA-FSIIMWSLSA-N 0.000 description 1
- 241000196324 Embryophyta Species 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- 241001465754 Metazoa Species 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- 239000005642 Oleic acid Substances 0.000 description 1
- ZQPPMHVWECSIRJ-UHFFFAOYSA-N Oleic acid Natural products CCCCCCCCC=CCCCCCCCC(O)=O ZQPPMHVWECSIRJ-UHFFFAOYSA-N 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- RVGRUAULSDPKGF-UHFFFAOYSA-N Poloxamer Chemical compound C1CO1.CC1CO1 RVGRUAULSDPKGF-UHFFFAOYSA-N 0.000 description 1
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 1
- 108010077895 Sarcosine Proteins 0.000 description 1
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- 238000009825 accumulation Methods 0.000 description 1
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- 125000000217 alkyl group Polymers 0.000 description 1
- 150000008051 alkyl sulfates Chemical class 0.000 description 1
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- 125000000129 anionic group Chemical group 0.000 description 1
- 230000002421 anti-septic effect Effects 0.000 description 1
- 238000003491 array Methods 0.000 description 1
- 125000004429 atom Chemical group 0.000 description 1
- 210000000481 breast Anatomy 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 150000001721 carbon Chemical group 0.000 description 1
- 150000007942 carboxylates Chemical class 0.000 description 1
- 238000006555 catalytic reaction Methods 0.000 description 1
- 125000002091 cationic group Chemical group 0.000 description 1
- 230000001413 cellular effect Effects 0.000 description 1
- 238000001311 chemical methods and process Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 235000019864 coconut oil Nutrition 0.000 description 1
- 239000003240 coconut oil Substances 0.000 description 1
- 238000004939 coking Methods 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- ZBCBWPMODOFKDW-UHFFFAOYSA-N diethanolamine Chemical compound OCCNCCO ZBCBWPMODOFKDW-UHFFFAOYSA-N 0.000 description 1
- 229940043237 diethanolamine Drugs 0.000 description 1
- 238000004146 energy storage Methods 0.000 description 1
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- 238000010035 extrusion spinning Methods 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 238000009499 grossing Methods 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 150000002466 imines Chemical class 0.000 description 1
- QXJSBBXBKPUZAA-UHFFFAOYSA-N isooleic acid Natural products CCCCCCCC=CCCCCCCCCC(O)=O QXJSBBXBKPUZAA-UHFFFAOYSA-N 0.000 description 1
- 239000010410 layer Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 229920002521 macromolecule Polymers 0.000 description 1
- 239000000463 material Substances 0.000 description 1
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- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000002086 nanomaterial Substances 0.000 description 1
- 229920001206 natural gum Polymers 0.000 description 1
- 239000002736 nonionic surfactant Substances 0.000 description 1
- 231100000956 nontoxicity Toxicity 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 230000009965 odorless effect Effects 0.000 description 1
- ZQPPMHVWECSIRJ-KTKRTIGZSA-N oleic acid Chemical compound CCCCCCCC\C=C/CCCCCCCC(O)=O ZQPPMHVWECSIRJ-KTKRTIGZSA-N 0.000 description 1
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 1
- ACVYVLVWPXVTIT-UHFFFAOYSA-N phosphinic acid Chemical compound O[PH2]=O ACVYVLVWPXVTIT-UHFFFAOYSA-N 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000010773 plant oil Substances 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 229920005862 polyol Polymers 0.000 description 1
- 150000003109 potassium Chemical class 0.000 description 1
- 229910001950 potassium oxide Inorganic materials 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 230000004224 protection Effects 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
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- 239000002356 single layer Substances 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 239000000600 sorbitol Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
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- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/53—Polyethers
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- D06M11/36—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond with oxides, hydroxides or mixed oxides; with salts derived from anions with an amphoteric element-oxygen bond
- D06M11/44—Oxides or hydroxides of elements of Groups 2 or 12 of the Periodic Table; Zincates; Cadmates
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- D06M11/32—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with oxygen, ozone, ozonides, oxides, hydroxides or percompounds; Salts derived from anions with an amphoteric element-oxygen bond
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Abstract
本发明提供一种锦纶FDY油剂，其有效成份有以下组份和含量组成，所述的含量按重量份数计算：乳化剂30～50份，平滑剂10～30份，集束剂10～35份，水分9～11份，氧化石墨烯1‑1.5份，氧化锌5‑10份，二氧化钛3‑5份，高效复合分散剂1‑3份。本发明油剂具有良好的耐热性、平滑性和抗静电性，能够增强丝束与丝束之间的抱和力，降低摩擦系数，减少毛丝的产生，生产过程中断丝率低，产品物理指标达到国家标准，条干均匀度好，是一种良好的锦纶FDY高速纺丝用油剂；所述锦纶FDY油剂的制备方法操作简单、产品性能稳定、并且通过测试PH值使制得的产品的合格率高。
Description
技术领域
本发明涉及合成纤维加工技术中的助剂技术领域，尤其涉及一种锦纶FDY 油剂。
背景技术
合成纤维不具备天然纤维所具有的那种天然胶质和油膜，吸湿性差，不导电，因此在纺丝过程中因不断摩擦而产生静电，必须使用助剂以防止或消除静电积累，同时赋于纤维以柔软、平滑等特性，使其顺利通过后道工序，这种助剂统称为纤维纺丝油剂。纤维纺丝油剂应具备以下的特性：平滑、抗静电、有集束或抱合等作用；热稳定性好，挥发性低；对金属无腐蚀作用；可洗性好，不影响纤维色泽；无臭无刺激性，在规定的贮藏条件下不分层、不腐败变质；调配与使用方便，原料易得，成本适宜。
合成纤维油剂所用的原料，一般是润滑油和表面活性剂。润滑油有矿物油、植物油、合成脂等；表面活性剂又分为阳离子型、阴离子型、两性型和非离子型四类，都是用天然的动植物脂或合成脂肪醇、脂肪酸、脂肪酸酯及其衍生物经化学加工制得。合成纤维油剂依其组成和用途分为：①平滑剂：起平滑作用，如各种粘度的白油、二羧酸酯、高级脂肪醇和高级脂肪酸酯、多元醇酯、高分子聚醚等。②乳化剂：起乳化、抗静电、平滑、集束、润湿、可洗等作用，如脂肪酸聚氧乙烯酯、脂肪醇聚氧乙烯醚、蓖蔴油聚氧乙烯醚、烷基酚聚氧乙烯醚、失水山梨醇脂肪酸酯、失水山梨醇脂肪酸酯聚氧乙烯醚、高分子聚醚等。③抗静电剂：起消除静电的作用，如烷基磷酸酯、烷基硫酸酯、季胺盐等。④调整剂：起调节乳化平衡作用，如高级脂肪醇、高级脂肪酸等。
作为合成纤维生产过程中必不可少的化学助剂——纺丝油剂应适应于合成纤维的纺丝工艺。目前，其锦纶FDY高速纺丝速度已达到4500米/分以上。在这样高速运转下，高剪切力、高摩擦力的作用必然会加大损伤合成纤维聚合物，进而产生热量，形成结焦。现在国内的高速纺丝油剂的热稳定性、动摩擦系数等大多数都达不到高速纺丝的要求。
石墨烯作为一种新型的二维纳米材料，是目前发现的唯一存在的二维自由态原子晶体，石墨烯是由sp2杂化的碳原子蜂窝状六角结构紧密排列而成的二维单原子层片状晶体材料，具有大π共轭体系和最薄单层原子厚度的结构，这使得其拥有独特的光、电、磁、机械等物理性能和化学性质。自2004年发现以来，石墨烯不仅在理论科学上受到了极大关注，在电子学、光学、磁学、生物医学、催化、储能和传感器等诸多领域具体实际应用中也有很高的开发潜力和应用价值。
经对现有技术的检索，中国发明专利201010284459.0(公开日2011年1月 19日)披露了一种锦纶FDY油剂及制备方法，其中油剂由以下成分组成：硬脂酸异辛酯，精练剂，油酸，椰子油二乙醇胺，氢化蓖麻油聚氧乙烯醚，脂肪醇聚氧乙烯醚，油酸肌氨酸，次磷酸，氢氧化钾，湿润剂。这种油剂热稳定性好、挥发少、不结焦。但是由于加入了很多植物油以及矿物质油，在使用过程中，这些油脂很容易变质，产生细菌，会导致油剂腐败，影响油剂的使用性能。
中国发明专利201210237550.6(公开日：2012年11月14日)披露了一种非乳液型锦纶6长丝高速纺丝纯油剂，其中平滑剂由三种聚醚型非离子表面活性剂组成，分别是脂肪醇环氧乙烷环氧丙烷共聚醚、脂肪醇聚氧乙烯醚、聚氧乙烯烷基酚醚。集束剂是非离子表面活性剂脂肪酸聚氧乙烯醚酯，防静电剂是脂肪醇聚氧乙烯醚磷酸盐、烷基磷酸酯胺(钾)盐，粘结添加剂是Ac，调整剂是水。这种油剂发烟小、不凝胶、不集结、不沉淀、热稳定性和化学性能好，但是此油剂只具有普通油剂的平滑性以及防静电性，并没有赋予化纤一些功能性质，组分比较单一。
因此，研究开发一种应用于锦纶纺丝，具有较好的耐热性、平滑性和抗静电性，且耐酸的多功能锦纶FDY油剂具有重要意义，也符合目前市场需求。
发明内容
技术问题：本发明提供一种热稳定性好、挥发少、锦纶FDY油剂，该产品制造工艺简便，可赋予锦纶FDY丝良好的成型，耐热性、平滑性和超强的抗静电性。
技术方案：本发明是通过下述技术方案实现的：
本发明提供的一种锦纶FDY油剂，其有效成份有以下组份和含量组成，所述的含量按重量份数计算：
乳化剂 30～50份，
平滑剂 10～30份，
集束剂 10～35份，
水分 9～11份，
氧化石墨烯 1-1.5份，
氧化锌 5-10份，
二氧化钛 3-5份，
高效复合分散剂 1-3份；
优选地，所述的高效复合分散剂为清净分散剂，包括单烯基丁二酰亚胺 (T151)、聚异丁烯双丁二酰亚胺(T154)、聚异丁烯基丁二酰亚胺(T155)和高分子量聚异丁烯丁二酰亚胺(T161)中的一种或几种。
优选地，所述的集束剂为高分子量聚氧丙烯醚与聚乙二醇400双油酸酯、聚乙二醇或聚丙二醇的烷基磷酸酯、聚失水山梨醇脂肪酸酯中的一种或二种的混合物，所述高分子量聚氧丙烯醚的分子量为1500～2000。
优选地，所述的乳化剂为脂肪醇聚氧乙烯醚、脂肪酸二乙醇酰胺、失水山梨醇单油酸酯中的一种以上物质和高分子量无规聚醚组成的混合物，所述的高分子量无规聚醚为脂肪醇无规聚氧丙烯聚氧乙烯醚，其PO/EO＝0.8～1.2，分子量为 300～1000。
优选地，所述的平滑剂是基础油、植物油、脂肪酸酯或脂肪酸聚氧乙烯醚中的至少一种。
优选地，所述基础油是60N～250N基础油，植物油是菜籽油、蓖麻油或卫生油中的至少一种；脂肪酸酯是C8～C18脂肪酸酯，脂肪酸聚氧乙烯醚是C8～C12 脂肪酸聚氧乙烯醚。
优选地，所述氧化锌粒径大小为10-100nm；所述二氧化钛的粒径大小为 50-100nm；所述氧化石墨烯的粒径大小为5-150μm。
优选地，所述氧化石墨烯为双亲性的氧化石墨烯，氧化石墨烯中碳氧原子比例为2:1-6:1。
有益效果：与现有技术相比，本发明具有如下的有益效果：
(1)本发明中，所述油剂具有良好的耐热性、平滑性和抗静电性，能够增强丝束与丝束之间的抱和力，降低摩擦系数，减少毛丝的产生，生产过程中断丝率低，产品物理指标达到国家标准，条干均匀度好，是一种良好的锦纶FDY高速纺丝用油剂；所述锦纶FDY油剂的制备方法操作简单、产品性能稳定、并且通过测试PH值使制得的产品的合格率高。
(2)本发明解决了锦纶油剂功能较为单一的问题，本发明油剂具有良好的分散性，增加了油剂的防菌性，防紫外和阻燃等性能。
(3)本发明油剂的表面张力低，渗透性好，能均匀地上油，易控制上油率；集束性好；平滑性好，油膜强度高，能减少纤维与接触部位的摩擦，有效防止纤维在加工过程中产生毛丝和断头，有利于纤维后道加工；抗静电性能优良、乳化性好；油剂挥发性小，防腐性能好，抗氧化性能好，在室内保存不容易发生黄变，不易分层，有利于成品丝较长时间储存，对环境无污染、无毒性。
(4)本发明的关键在于油剂制备过程中只加了9～11份的水，形成了介于 O/W和W/O之间的稳定的双连续相结构的乳液。油剂配方中使用了氧化石墨烯、氧化锌、二氧化钛、高效复合分散剂，从而提高了油剂的耐热、耐酸、导电性能，耐热残留质量分数比现有技术提高35％以上，取得了较好的技术效果。
(5)本发明将金属氧化物通过超声分散的方法加入油剂中，通过降低金属氧化物的沉降和团聚问题，发挥金属氧化物在油剂中的减摩抗磨性能。
具体实施方式
下面结合实施例对本发明作进一步的详述：
实施例一：
作为本发明所述锦纶FDY油剂的实施例，其有效成份有以下组份和含量组成，所述的含量按重量份数计算：
脂肪醇聚氧乙烯醚 30份，
C8～C18脂肪酸酯 30份，
高分子量聚氧丙烯醚 10份，
水分 9份，
氧化石墨烯 1份，
氧化锌 5份，
二氧化钛 3份，
单烯基丁二酰亚胺(T151) 1份。
其中，氧化锌粒径大小为10nm；所述二氧化钛的粒径大小为50nm；所述氧化石墨烯的粒径大小为5μm。
上述实施例所述的锦纶FDY油剂的制备包括以下步骤：
步骤一，将氧化石墨烯1份，氧化锌5份，二氧化钛3份加入球磨机，球磨机的转速为100-200转/min，研磨6h，得到干粉A；
步骤二，将上述干粉A加入1份单烯基丁二酰亚胺(T151)的比例混合，将此混合物加入超声波中进行超声分散剥分3h，得到复合剂B；
步骤三，配置复合油剂，将脂肪醇聚氧乙烯醚30份，C8～C18脂肪酸酯30 份，高分子量聚氧丙烯醚10份混合，加入9份水分中，一边加入一边搅拌，得到复合油剂；将步骤二所得复合剂B加入复合油剂中，在功率为800-1200W，发射频率为20-35kHz条件下，水浴超声振荡2小时，得到锦纶FDY油剂。
实施例二：
本实施例提供了一种锦纶FDY油剂，制备方法参照实施例1，该添加剂的组成按照重量份数表示为：
乳化剂 50份，
平滑剂 10份，
集束剂 35份，
水分 11份，
氧化石墨烯 1.5份，
氧化锌 10份，
二氧化钛 5份，
聚异丁烯基丁二酰亚胺(T155)3份；
其中，氧化锌粒径大小为100nm；所述二氧化钛的粒径大小为100nm；所述氧化石墨烯的粒径大小为150μm。
实施例三：
本实施例提供了一种锦纶FDY油剂，制备方法参照实施例1，该添加剂的组成按照重量份数表示为：
脂肪醇无规聚氧丙烯聚氧乙烯醚 45份，
脂肪酸酯 15份，
聚失水山梨醇脂肪酸酯 20份，
水分 10份，
氧化石墨烯 1.5份，
氧化锌 8份，
二氧化钛 4份，
聚异丁烯双丁二酰亚胺(T154) 2.5份；
其中，氧化锌粒径大小为70nm；所述二氧化钛的粒径大小为80nm；所述氧化石墨烯的粒径大小为80μm。
本发明所述的锦纶FDY油剂可以达到以下质量指标：
表1物化性能指标测试对比
从表1看出，本发明的乳液稳定性能及导电率要明显优于其余两个公司的产品，乳液稳定性好易于后道加工中油剂的清洗。
表2应用性能指标对比
从表2可以看出从动摩擦系数和抗静电性及抗氧化性能等方面都明显好于其他两个样品,本发明的关键在于油剂制备过程中只加了9～11份的水，形成了介于O/W和W/O之间的稳定的双连续相结构的乳液。油剂配方中使用了氧化石墨烯、氧化锌、二氧化钛、高效复合分散剂，在高效复合分散剂的作用下，氧化石墨烯、氧化锌、二氧化钛与油剂发生协同作用，从而提高了油剂的耐热、耐酸、导电性能，耐热残留质量分数比现有技术提高35％以上，取得了较好的技术效果。
以上所述，仅是本发明的较佳实施例而已，并非对本发明的技术方案作任何形式上的限制。凡是依据本发明的技术实质对以上实施例所作的任何简单修改，等同变化与修饰，均落入本发明的保护范围内。
Claims (8)
1.一种锦纶FDY油剂，其特征在于，其有效成份由以下组份和含量组成，所述的含量按重量份数计算：
乳化剂30～50份，
平滑剂10～30份，
集束剂10～35份，
水分9～11份，
氧化石墨烯1-1.5份，
氧化锌5-10份，
二氧化钛3-5份，
高效复合分散剂1-3份。
2.根据权利要求1所述的锦纶FDY油剂，其特征在于，所述的高效复合分散剂为清净分散剂，包括单烯基丁二酰亚胺（T151）、聚异丁烯双丁二酰亚胺（T154）、聚异丁烯基丁二酰亚胺（T155）和高分子量聚异丁烯丁二酰亚胺（T161）中的一种或几种。
3.根据权利要求1所述的锦纶FDY油剂，其特征在于，所述的集束剂为高分子量聚氧丙烯醚与聚乙二醇400双油酸酯、聚乙二醇或聚丙二醇的烷基磷酸酯、聚失水山梨醇脂肪酸酯中的一种或二种的混合物，所述高分子量聚氧丙烯醚的分子量为1500～2000。
4.根据权利要求1所述的锦纶FDY油剂，其特征在于，所述的乳化剂为脂肪醇聚氧乙烯醚、脂肪酸二乙醇酰胺、失水山梨醇单油酸酯中的一种以上物质和高分子量无规聚醚组成的混合物，所述的高分子量无规聚醚为脂肪醇无规聚氧丙烯聚氧乙烯醚，其PO/EO=0.8～1.2，分子量为300～1000。
5.根据权利要求1所述的锦纶FDY油剂，其特征在于，所述的平滑剂是基础油、植物油、脂肪酸酯或脂肪酸聚氧乙烯醚中的至少一种。
6.根据权利要求6所述的锦纶FDY油剂，其特征在于，所述基础油是60N～250N基础油，植物油是菜籽油、蓖麻油或卫生油中的至少一种；脂肪酸酯是C8～C18脂肪酸酯，脂肪酸聚氧乙烯醚是C8～C12脂肪酸聚氧乙烯醚。
7.根据权利要求1所述的锦纶FDY油剂，其特征在于，所述氧化锌粒径大小为10-100nm；所述二氧化钛的粒径大小为50-100nm；所述氧化石墨烯的粒径大小为5-150μm。
8.根据权利要求1所述的锦纶FDY油剂，其特征在于，所述氧化石墨烯为双亲性的氧化石墨烯，氧化石墨烯中碳氧原子比例为2:1-6:1。
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| CN114592342A (zh) * | 2021-04-30 | 2022-06-07 | 江苏锵尼玛新材料股份有限公司 | 一种多功能的纺织柔顺组合物及其制备方法 |
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| CN116556056B (zh) * | 2023-01-18 | 2024-04-26 | 浙江恒翔新材料有限公司 | 一种涤纶poy油剂及其制备方法 |
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