CN108527957A - 一种改性环保复合材料 - Google Patents

一种改性环保复合材料 Download PDF

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CN108527957A
CN108527957A CN201710118965.4A CN201710118965A CN108527957A CN 108527957 A CN108527957 A CN 108527957A CN 201710118965 A CN201710118965 A CN 201710118965A CN 108527957 A CN108527957 A CN 108527957A
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parts
porous material
insulating layer
material layer
composite heat
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王丹江
魏保雷
王巧玲
高海芹
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B33/00—Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
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    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/245—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it being a foam layer
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    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
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    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04—Interconnection of layers
    • B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L101/00—Compositions of unspecified macromolecular compounds
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/10—Inorganic fibres
    • B32B2262/101—Glass fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2264/00—Composition or properties of particles which form a particulate layer or are present as additives
    • B32B2264/02—Synthetic macromolecular particles
    • B32B2264/0214—Particles made of materials belonging to B32B27/00
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2266/00—Composition of foam
    • B32B2266/04—Inorganic
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/30—Properties of the layers or laminate having particular thermal properties
    • B32B2307/304—Insulating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/30—Properties of the layers or laminate having particular thermal properties
    • B32B2307/31—Heat sealable
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/724—Permeability to gases, adsorption
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/726—Permeability to liquids, absorption
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00—Polymer mixtures characterised by other features
    • C08L2205/03—Polymer mixtures characterised by other features containing three or more polymers in a blend

Abstract

本发明涉及一种改性环保复合材料，包括复合保温层和多孔材料层，复合保温层由泡沫塑料颗粒、线性低密度聚乙烯、硅酸铝保温材料和白油和玻璃纤维制成，多孔材料层由玻璃碎片、纳米硫酸钙、开孔膨胀珍珠岩、纳米银、硅藻土和高岭土制成，复合保温层两面包裹有多孔材料层，复合保温层与多孔材料层通过粘合剂连接。本发明的有益效果是：采用本技术方案制成的材料孔密度高和韧性越好，提高了吸附性和离子交换能力，并具有保温隔热的作用，可用于建筑轻量框架材料、土木地盘材料、水质净化材料，可以储存水分和氧气，具有很好的透水性、保水性和通气性，并具有很好的承力性。

Description

一种改性环保复合材料
技术领域
本发明属于环保材料领域，尤其是涉及一种改性环保复合材料。
背景技术
建筑材料，在建筑物中使用的材料统称为建筑材料。新型的建筑材料包括的范围很广，有保温材料、隔热材料、高强度材料、会呼吸的材料等都属于新型材料。建筑材料是土木工程和建筑工程中使用的材料的统称。结构材料包括木材、竹材、石材、水泥、混凝土、金属、砖瓦、陶瓷、玻璃、工程塑料、复合材料等；装饰材料包括各种涂料、油漆、镀层、贴面、各色瓷砖、具有特殊效果的玻璃等。但是现有的建筑材料由于重量较重，在施工过程中大大降低了工作效率，同时增加了制造成本
发明内容
为解决上述技术问题，本发明提供一种改性环保复合材料。
本发明采用的技术方案是：一种改性环保复合材料，包括复合保温层和多孔材料层，复合保温层由泡沫塑料颗粒、线性低密度聚乙烯、硅酸铝保温材料和白油和玻璃纤维制成，多孔材料层由玻璃碎片、纳米硫酸钙、开孔膨胀珍珠岩、纳米银、硅藻土和高岭土制成，复合保温层两面包裹有多孔材料层，复合保温层与多孔材料层通过粘合剂连接。
优选的，复合保温层各成分重量份数为：泡沫塑料颗粒18-23份；硅酸铝保温材料10-15份；线性低密度聚乙烯2-5份；白油5-8份；玻璃纤维8-10份；多孔材料层各成分重量份数为：玻璃碎片20-30份；纳米硫酸钙1-2份；开孔膨胀珍珠岩5-8份；纳米银0.5-1.2份；硅藻土12-14份，高岭土4-6份。
优选的，复合保温层制备方法如下：
步骤一：将泡沫塑料颗粒、硅酸铝保温材料和线性低密度聚乙烯粉碎后均匀混合，加入玻璃纤维并混匀。
步骤二：加入白油后用平辊轧成板状，形成复合保温层。
优选的，复合保温板厚度为15-25mm。
优选的，多孔材料层制备方法如下：
步骤1：将玻璃碎片和开孔膨胀珍珠岩研磨成粉，再加入纳米硫酸钙、纳米银，混合均匀形成初混合物。
步骤2：将硅藻土和高岭土充分破碎研磨后，经筛分取粉末状产物与初混合物混匀形成终混合物。
步骤3：将终混合粉末加入到烧结炉中，在高温条件下加热、软化、烧成、发泡，最终压轧成板状多孔材料层。
优选的，步骤2中筛分标准为80-100目。
优选的，步骤3中高温条件为500-1000℃。
优选的，多孔材料层厚度为20-30mm。
优选的，粘合剂为环氧树脂、丁苯胶、聚氨酯、硝酸纤维素、聚醋酸乙烯中的一种。
本发明具有的优点和积极效果是：采用本技术方案制成的材料孔密度高和韧性越好，提高了吸附性和离子交换能力，并具有保温隔热的作用，可用于建筑轻量框架材料、土木地盘材料、水质净化材料，可以储存水分和氧气，具有很好的透水性、保水性和通气性，并具有很好的承力性。
附图说明
图1是本发明的结构示意图。
图中：
1、复合保温层 2、多孔材料层
具体实施方式
下面结合附图对本发明的一个实施例做出说明。
如图1所示，本发明涉及一种改性环保复合材料，包括复合保温层1和多孔材料层2，复合保温层1由泡沫塑料颗粒、线性低密度聚乙烯、硅酸铝保温材料和白油和玻璃纤维制成，多孔材料层2由玻璃碎片、纳米硫酸钙、开孔膨胀珍珠岩、纳米银、硅藻土和高岭土制成，复合保温层两面包裹有多孔材料层，复合保温层1与多孔材料层2通过粘合剂连接，粘合剂为环氧树脂、丁苯胶、聚氨酯、硝酸纤维素、聚醋酸乙烯中的一种。
复合保温层各成分重量份数为：泡沫塑料颗粒18-23份；硅酸铝保温材料10-15份；线性低密度聚乙烯2-5份；白油5-8份；玻璃纤维8-10份；复合保温层制备方法如下：
步骤一：将泡沫塑料颗粒、硅酸铝保温材料和线性低密度聚乙烯分别粉碎，粉碎后的各成分直径相近，使形成的材料质地均匀，将粉碎后的各材料均匀混合，再加入玻璃纤维并充分混匀。
步骤二：将白油加入到保温混合物中，用平辊轧成板状，形成复合保温层，复合保温板厚度为15-25mm。
多孔材料层各成分重量份数为：玻璃碎片20-30份；纳米硫酸钙1-2份；开孔膨胀珍珠岩5-8份；纳米银0.5-1.2份；硅藻土12-14份，高岭土4-6份；多孔材料层制备方法如下：
步骤1：将玻璃碎片和开孔膨胀珍珠岩研磨成粉，再加入纳米硫酸钙、纳米银，混合均匀形成初混合物。
步骤2：将硅藻土和高岭土充分破碎研磨后，经筛分取80-100目粉末状产物与初混合物混匀形成终混合物。
步骤3：将终混合粉末加入到烧结炉中，在500-1000℃高温条件下加热、软化、烧成、发泡，最终压轧成板状多孔材料层，多孔材料层厚度为20-30mm。
将由上述方法制成的复合保温层1和多孔材料层2通过粘合剂粘连在一起，形成这种改性环保复合材料。
实施例1：
一种改性环保复合材料，包括复合保温层和多孔材料层，复合保温层由泡沫塑料颗粒、线性低密度聚乙烯、硅酸铝保温材料和白油和玻璃纤维制成，多孔材料层由玻璃碎片、纳米硫酸钙、开孔膨胀珍珠岩、纳米银、硅藻土和高岭土制成，复合保温层和多孔材料层相互贴合，复合保温层与多孔材料层通过环氧树脂连接。
复合保温层各成分重量份数为：泡沫塑料颗粒18份；硅酸铝保温材料10份；线性低密度聚乙烯2份；白油5份；玻璃纤维8份；复合保温层制备方法如下：
步骤一：将泡沫塑料颗粒、硅酸铝保温材料和线性低密度聚乙烯粉碎后均匀混合，加入玻璃纤维并混匀。
步骤二：加入白油后用平辊轧成板状，形成复合保温层，复合保温板厚度为15mm。
多孔材料层各成分重量份数为：玻璃碎片20份；纳米硫酸钙1份；开孔膨胀珍珠岩5份；纳米银0.5份；硅藻土12份，高岭土4份；多孔材料层制备方法如下：
步骤1：将玻璃碎片和开孔膨胀珍珠岩研磨成粉，再加入纳米硫酸钙、纳米银，混合均匀形成初混合物。
步骤2：将硅藻土和高岭土充分破碎研磨后，经筛分取80目粉末状产物与初混合物混匀形成终混合物。
步骤3：将终混合粉末加入到烧结炉中，在500℃高温条件下加热、软化、烧成、发泡，最终压轧成板状多孔材料层，多孔材料层厚度为20mm。
实施例2：
一种改性环保复合材料，包括复合保温层和多孔材料层，复合保温层由泡沫塑料颗粒、线性低密度聚乙烯、硅酸铝保温材料和白油和玻璃纤维制成，多孔材料层由玻璃碎片、纳米硫酸钙、开孔膨胀珍珠岩、纳米银、硅藻土和高岭土制成，复合保温层两面包裹有多孔材料层，复合保温层与多孔材料层通过丁苯胶连接。
复合保温层各成分重量份数为：泡沫塑料颗粒23份；硅酸铝保温材料15份；线性低密度聚乙烯5份；白油8份；玻璃纤维10份；复合保温层制备方法如下：
步骤一：将泡沫塑料颗粒、硅酸铝保温材料和线性低密度聚乙烯粉碎后均匀混合，加入玻璃纤维并混匀。
步骤二：加入白油后用平辊轧成板状，形成复合保温层，复合保温板厚度为25mm。
多孔材料层各成分重量份数为：玻璃碎片30份；纳米硫酸钙2份；开孔膨胀珍珠岩8份；纳米银1.2份；硅藻土14份，高岭土6份；多孔材料层制备方法如下：
步骤1：将玻璃碎片和开孔膨胀珍珠岩研磨成粉，再加入纳米硫酸钙、纳米银，混合均匀形成初混合物。
步骤2：将硅藻土和高岭土充分破碎研磨后，经筛分取100目粉末状产物与初混合物混匀形成终混合物。
步骤3：将终混合粉末加入到烧结炉中，在1000℃高温条件下加热、软化、烧成、发泡，最终压轧成板状多孔材料层，多孔材料层厚度为30mm。
实施例3：
一种改性环保复合材料，包括复合保温层和多孔材料层，复合保温层由泡沫塑料颗粒、线性低密度聚乙烯、硅酸铝保温材料和白油和玻璃纤维制成，多孔材料层由玻璃碎片、纳米硫酸钙、开孔膨胀珍珠岩、纳米银、硅藻土和高岭土制成，复合保温层两面包裹有多孔材料层，复合保温层与多孔材料层通过聚醋酸乙烯连接。
复合保温层各成分重量份数为：泡沫塑料颗粒20份；硅酸铝保温材料12份；线性低密度聚乙烯4份；白油6份；玻璃纤维9份；复合保温层制备方法如下：
步骤一：将泡沫塑料颗粒、硅酸铝保温材料和线性低密度聚乙烯粉碎后均匀混合，加入玻璃纤维并混匀。
步骤二：加入白油后用平辊轧成板状，形成复合保温层，复合保温板厚度为20mm。
多孔材料层各成分重量份数为：玻璃碎片18份；纳米硫酸钙1.5份；开孔膨胀珍珠岩7份；纳米银1份；硅藻土13份，高岭土5份；多孔材料层制备方法如下：
步骤1：将玻璃碎片和开孔膨胀珍珠岩研磨成粉，再加入纳米硫酸钙、纳米银，混合均匀形成初混合物。
步骤2：将硅藻土和高岭土充分破碎研磨后，经筛分取90目粉末状产物与初混合物混匀形成终混合物。
步骤3：将终混合粉末加入到烧结炉中，在700℃高温条件下加热、软化、烧成、发泡，最终压轧成板状多孔材料层，多孔材料层厚度为25mm。
以上对本发明的一个实施例进行了详细说明，但所述内容仅为本发明的较佳实施例，不能被认为用于限定本发明的实施范围。凡依本发明申请范围所作的均等变化与改进等，均应仍归属于本发明的专利涵盖范围之内。

Claims (9)

1.一种改性环保复合材料，其特征在于：包括复合保温层和多孔材料层，所述复合保温层由泡沫塑料颗粒、线性低密度聚乙烯、硅酸铝保温材料和白油和玻璃纤维制成，所述多孔材料层由玻璃碎片、纳米硫酸钙、开孔膨胀珍珠岩、纳米银、硅藻土和高岭土制成，复合保温层两面包裹有多孔材料层，复合保温层与多孔材料层通过粘合剂连接。
2.根据权利要求1所述的一种改性环保复合材料，其特征在于：复合保温层各成分重量份数为：泡沫塑料颗粒18-23份；硅酸铝保温材料10-15份；线性低密度聚乙烯2-5份；白油5-8份；玻璃纤维8-10份；多孔材料层各成分重量份数为：玻璃碎片20-30份；纳米硫酸钙1-2份；开孔膨胀珍珠岩5-8份；纳米银0.5-1.2份；硅藻土12-14份，高岭土4-6份。
3.根据权利要求1或2所述的一种改性环保复合材料，其特征在于：所述复合保温层制备方法如下：
步骤一：将泡沫塑料颗粒、硅酸铝保温材料和线性低密度聚乙烯粉碎后均匀混合，加入玻璃纤维并混匀。
步骤二：加入白油后用平辊轧成板状，形成复合保温层。
4.根据权利要求3所述的一种改性环保复合材料，其特征在于：所述复合保温板厚度为15-25mm。
5.根据权利要求1或2所述的一种改性环保复合材料，其特征在于：所述多孔材料层制备方法如下：
步骤1：将玻璃碎片和开孔膨胀珍珠岩研磨成粉，再加入纳米硫酸钙、纳米银，混合均匀形成初混合物。
步骤2：将硅藻土和高岭土充分破碎研磨后，经筛分取粉末状产物与所述初混合物混匀形成终混合物。
步骤3：将终混合粉末加入到烧结炉中，在高温条件下加热、软化、烧成、发泡，最终压轧成板状多孔材料层。
6.根据权利要求5所述的一种改性环保复合材料，其特征在于：所述步骤2中筛分标准为80-100目。
7.根据权利要求5所述的一种改性环保复合材料，其特征在于：所述步骤3中高温条件为500-1000℃。
8.根据权利要求5所述的一种改性环保复合材料，其特征在于：所述多孔材料层厚度为20-30mm。
9.根据权利要求1所述的一种改性环保复合材料，其特征在于：所述粘合剂为环氧树脂、丁苯胶、聚氨酯、硝酸纤维素、聚醋酸乙烯中的一种。
CN201710118965.4A 2017-03-01 2017-03-01 一种改性环保复合材料 Pending CN108527957A (zh)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2410349Y (zh) * 2000-01-05 2000-12-13 吕世友 一种复合保温板
CN105601312A (zh) * 2014-11-24 2016-05-25 天和自动化科技（苏州）股份有限公司 多孔性环保材料
CN106220225A (zh) * 2016-08-08 2016-12-14 凡音环保科技（苏州）有限公司 一种轻质建筑环保材料

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2410349Y (zh) * 2000-01-05 2000-12-13 吕世友 一种复合保温板
CN105601312A (zh) * 2014-11-24 2016-05-25 天和自动化科技（苏州）股份有限公司 多孔性环保材料
CN106220225A (zh) * 2016-08-08 2016-12-14 凡音环保科技（苏州）有限公司 一种轻质建筑环保材料

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