CN108505081A - Method for manufacturing electrolytic copper foil with approximate villiform copper nodules and circuit board assembly - Google Patents

Method for manufacturing electrolytic copper foil with approximate villiform copper nodules and circuit board assembly Download PDF

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Publication number
CN108505081A
CN108505081A CN201710160563.0A CN201710160563A CN108505081A CN 108505081 A CN108505081 A CN 108505081A CN 201710160563 A CN201710160563 A CN 201710160563A CN 108505081 A CN108505081 A CN 108505081A
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China
Prior art keywords
villiform
copper foil
copper
tumor
manufacturing
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CN201710160563.0A
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Chinese (zh)
Inventor
陈黼泽
邹明仁
林士晴
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Nan Ya Plastics Corp
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Nan Ya Plastics Corp
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Application filed by Nan Ya Plastics Corp filed Critical Nan Ya Plastics Corp
Priority to CN202311672738.8A priority Critical patent/CN117641764A/en
Publication of CN108505081A publication Critical patent/CN108505081A/en
Pending legal-status Critical Current

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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/38Improvement of the adhesion between the insulating substrate and the metal
    • H05K3/382Improvement of the adhesion between the insulating substrate and the metal by special treatment of the metal
    • H05K3/384Improvement of the adhesion between the insulating substrate and the metal by special treatment of the metal by plating
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/0058Laminating printed circuit boards onto other substrates, e.g. metallic substrates
    • H05K3/0064Laminating printed circuit boards onto other substrates, e.g. metallic substrates onto a polymeric substrate

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Electroplating Methods And Accessories (AREA)
  • Electroplating And Plating Baths Therefor (AREA)
  • Manufacturing Of Printed Wiring (AREA)

Abstract

the invention discloses a method for manufacturing an electrolytic copper foil with approximate villiform copper nodules and a circuit board assembly, wherein the method for manufacturing the electrolytic copper foil with the approximate villiform copper nodules comprises the steps of forming a raw foil layer by an electrolytic method, wherein the raw foil layer is provided with a preset surface, then forming a surface treatment layer on the preset surface of the raw foil layer to form the electrolytic copper foil with a villiform structure on the surface layer, wherein the surface treatment layer comprises a plurality of villiform copper nodules, and a villiform containing space is formed between every two adjacent villiform copper nodules.

Description

The manufacturing method of the electrolytic copper foil and circuit board module of the approximate villiform copper tumor of tool
Technical field
The present invention relates to the manufacturing methods of a kind of electrolytic copper foil and circuit board module, have more particularly to a kind of surface layer The manufacturing method of the electrolytic copper foil of fluff structures and a kind of circuit board group using electrolytic copper foil of the surface layer with fluff structures The manufacturing method of part.
Background technology
The existing copper foil applied to printed circuit board can form former foil, using back segment by being electroplated in cathode wheel It handles processing procedure and forms final product.Back segment processing includes executing roughening treatment to the rough surface of former foil, in the thick of former foil Matte forms multiple copper tumors, to increase the Bonding strength between copper foil and circuit board, that is, increase copper foil stripping it is strong Degree.
However, electronic product tends to high-frequency high-speed in recent years, when transmitting high-frequency signal, will produce it is so-called become skin effect It answers (skin effect).In patent document 1 (Japanese Patent Laid the 5116943rd), a kind of high-frequency circuit copper foil is provided And its manufacturing method, illustrate that the shape of copper foil surface has a great impact to transmission loss, the big copper foil of roughness, signal Propagation distance is elongated, the problem of just will produce signal decaying and postpone.In other words, the surface of copper foil the smooth, and signal is being led The loss transmitted in body is smaller.Therefore, the planarization of copper foil surface just plays the part of very important role.If copper foil surface roughness It is higher, then the easier loss when transmitting high-frequency signal.
Referring to FIG. 1, it shows the partial cutaway schematic of copper foil in the prior art.As shown in Figure 1, in the prior art The surface of middle copper foil F1 is formed by multiple copper tumor F10 and is generally spherical, and major part spherical shape copper tumor F10 is in level side To full-size can be more than full-size in vertical direction.In this way, although the roughness of copper foil can be made to maintain one Default value, but copper foil can be caused when being engaged with high frequency substrate, the peel strength of copper foil is insufficient.
But if attempt to reduce high frequency signal transmission loss to reduce the roughness of copper foil surface, and copper foil can be reduced With the peel strength of circuit board pressing.Therefore, how when promoting the peel strength of copper foil, and copper foil surface can be kept simultaneously Planarization be current industry personnel research and development a big project.
Invention content
Technical problem to be solved by the present invention lies in provide a kind of electrolytic copper foil and line in view of the deficiencies of the prior art The manufacturing method of road board group part.
In order to solve the above technical problems, it is approximate to be to provide a kind of tool for a wherein technical solution of the present invention The manufacturing method of the electrolytic copper foil of villiform copper tumor.The manufacturing method of the electrolytic copper foil of the approximate villiform copper tumor of tool includes passing through electricity Solution method is to form foil layer, and foil layer has a predetermined surface.Then, it is formed at a surface in the predetermined surface of foil layer Layer is managed, there is the electrolytic copper foil of approximate fluff structures to form surface layer.Surface-treated layer includes the villous copper tumor of multiple approximations, And an approximate villous accommodating space is formed between each two adjacent villous copper tumor of approximation.Form surface-treated layer Step still further comprises:It executes a plating roughening treatment for the first time and executes first time plating curing process, wherein the Contain 3 to 40g/L copper in one first electroplate liquid used in primary plating roughening treatment, 100 to 120g/L sulfuric acid, be no more than The arsenic oxide arsenoxide of 20ppm and 5 to 20ppm tungstate ion.
Preferably, when executing the first plating roughening treatment, used current density is 15 to 40A/dm2, and institute It is rough surface or shiny surface to state predetermined surface.
Preferably, the step of forming the surface-treated layer still further comprises:Execute second of plating roughening treatment And second of plating curing process is executed, parameter and the first time plating of second of plating roughening treatment are roughened The parameter of processing is identical, and the parameter phase of curing process is electroplated with the first time for the parameter of second of plating curing process Together.
Preferably, the step of forming the surface-treated layer is sequentially to execute first time plating roughening treatment, described Plating curing process, second of plating roughening treatment and second of plating curing process for the first time.
Preferably, the step of forming the surface-treated layer is sequentially to execute first time plating roughening treatment, described Second of plating roughening treatment, first time plating curing process and second of plating curing process.
Preferably, contain 50 to 70g/ in used one second electroplate liquid when executing the first time plating curing process The copper of L, 70 to 100g/L sulfuric acid and arsenic oxide arsenoxide less than 30ppm, and when executing the first time curing process being electroplated Used current density is 2 to 9A/dm2
Preferably, primary antibody heat treatment is executed, to form a kirsite heat shield on the surface-treated layer, wherein It includes 1 to 4g/L zinc and 0.3 to 2.0g/L nickel to execute used electrolyte composition when the heat resistanceheat resistant processing, and is being held Used current density is 0.4 to 2.5A/dm when the capable heat resistanceheat resistant processing2
Preferably, an anti-oxidant treatment is executed, to form an anti oxidation layer on the surface-treated layer, wherein holding Used electrolyte composition includes 1 to 4g/L chromium oxide and 5 to 20g/L hydroxide when the row anti-oxidant treatment Sodium, and used current density is 0.3 to 3.0A/dm when executing the heat resistanceheat resistant processing2
Preferably, a silane coupling processing is executed, to form a silane coupling agent process layer on the surface-treated layer, Wherein, 0.3 to 1.5% weight silane coupling agent is used when executing the silane coupling processing.
Preferably, multiple villous copper tumors of the approximation have a maximum major diameter and a maximum short axle straight Diameter, maximum major diameter is between 0.5 μm to 1.5 μm, and maximum minor axis diameter is between 0.1 μm to 1.0 μm, and most Ratio between big minor axis diameter and maximum major diameter is 0.2 to 0.7.
Preferably, the distribution density of multiple villous copper tumors of the approximation is often square micron 2 to 5, and each two Spacing between the adjacent villous copper tumor of the approximation is between 0.1 to 0.4 μm.
A wherein technical solution of the present invention is to provide a kind of manufacturing method of circuit board module comprising carries For being formed by the electrolytic copper foil of the approximate villiform copper tumor of tool by the manufacturing method;And the electricity that will have approximate villiform copper tumor Solution copper foil presses face-to-face with a resin substrate, to form a circuit board module, wherein surface-treated layer faces resin substrate.
Preferably, the peel strength of the electrolytic copper foil of the approximate villiform copper tumor of the tool is at least more than 3lb/in.
Preferably, the electrolytic copper foil of the approximate villiform copper tumor of the tool is combined with the resin substrate by an adhesion glue, And a part for the adhesion glue is inserted in the villous accommodating space of approximation.
Preferably, the resin substrate is semi-solid preparation substrate or liquid crystal polymer substrate, and when the approximate villiform of the tool When the electrolytic copper foil of copper tumor is pressed with the resin substrate, a part for the resin substrate inserts the villous appearance of approximation In emptying.
The beneficial effects of the present invention are by the above-mentioned manufacture method, can be such that the surface-treated layer of electrolytic copper foil has Multiple villiform copper tumors or approximate villous copper tumor.That is, the width of villiform copper tumor or approximate villous copper tumor The width of spherical shape copper tumor than in the prior art is small.Therefore, when surface layer has the electrolytic copper foil and resin of approximate fluff structures Substrate then when, compared to the prior art in for the electrolytic copper foil with spherical shape copper tumor, surface layer has approximate fluff structures Electrolytic copper foil and resin substrate between with bigger contact area, so as to higher peel strength.
For the enabled feature and technology contents for being further understood that the present invention, please refer to below in connection with the present invention specifically Bright and attached drawing, however the attached drawing provided is only for reference and description, the person of being not intended to limit the present invention.
Description of the drawings
Fig. 1 is the partial cutaway schematic of electrolytic copper foil in the prior art.
Fig. 2 is the flow chart of the manufacturing method of the electrolytic copper foil of the approximate villiform copper tumor of tool of the embodiment of the present invention.
Fig. 3 is the schematic diagram of the system of the manufacturing method of the electrolytic copper foil to execute the approximate villiform copper tumor of the tool of Fig. 2.
Fig. 4 is the partial cutaway schematic of the electrolytic copper foil of the approximate villiform copper tumor of tool of the embodiment of the present invention.
Close-up schematic view of the electrolytic copper foil for the approximate villiform copper tumor of tool that Fig. 5 is Fig. 4 in region V.
Fig. 6 is the electrolytic copper foil of the approximate villiform copper tumor of tool of the embodiment of the present invention at scanning electron microscope (SEM) Photo.
Fig. 7 is photo of the electrolytic copper foil in scanning electron microscope (SEM) of comparative example.
Fig. 8 is focused ion beam (FIB) photo of the electrolytic copper foil of the approximate villiform copper tumor of tool of the embodiment of the present invention.
Fig. 9 is the diagrammatic cross-section of the circuit board module of the embodiment of the present invention.
Partial enlarged view of the circuit board module in region X that Figure 10 is Fig. 9.
Figure 11 is the diagrammatic cross-section of the circuit board module of another embodiment of the present invention.
Specific implementation mode
Be below illustrated by particular specific embodiment it is presently disclosed in relation to the " electricity of the approximate villiform copper tumor of tool The embodiment of the manufacturing method of electrolytic copper foil and circuit board module ".The manufacturing method that the embodiment of the present invention is provided can obtain The electrolytic copper foil that must have approximate villiform copper tumor, with low rugosity and high-peeling strength.In addition, manufactured by manner described above The electrolytic copper foil and resin substrate of the approximate villiform copper tumor of tool, which are interconnected, to be formed by circuit board module and can be applied to high frequency letter Number transmission.Please refer to Fig. 2 and Fig. 3.Fig. 2 shows the manufacturer of the electrolytic copper foil of the approximate villiform copper tumor of the tool of the embodiment of the present invention The flow chart of method, Fig. 3 are the equipment signal of the manufacturing method of the electrolytic copper foil to execute the approximate villiform copper tumor of the tool of Fig. 2 Figure.
First, as shown in Fig. 2, in the step s 100, by an electrolytic method to form all one's life layers of foil, wherein the foil Layer has a predetermined surface.
Referring to FIG. 3, the step of forming foil layer by electrolytic method includes providing a foil device 1, and foil device 1 Including at least an electrolytic cell 10, an anode plate 11, a cathode wheel 12 and a roller 13.
From the above, electrolytic cell 10 is containing electrolyte L0.Anode plate 11 is arranged in electrolytic cell 10, and is electrically connected To the cathode output end of a power supply device 2.Anode plate 11 is to be coated in titanium plate by iridium or its oxide and formed.It is cloudy Pole wheel 12 then corresponds to electrolytic cell 10 and is arranged, and positioned at 11 top of anode plate.In addition, cathode wheel 12 is electrically connected to power supply confession Answer the cathode output end of device 2.In embodiments of the present invention, cathode wheel 12 is titanium roller.
In addition, in the present embodiment, foil device 1 further includes the diversion pipe 14 of one and the fluid communication of electrolytic cell 10.It is aforementioned Electrolyte L0 be by diversion pipe 14 inject electrolytic cell 10 in, flood anode plate 11, and part cathode wheel 12 is made to be immersed in electricity It solves in liquid L0.
Then, as shown in figure 3, power supply device E1 exports direct current to anode plate 11 and cathode wheel 12, to electricity It solves liquid L0 and applies electric current, the copper ion in electrolyte L0 is made to be precipitated in the surface of cathode wheel 12, and form foil layer 30.
In addition, when electrolyte L0 forms foil layer 30, can continue in supply electrolyte L0 to electrolytic cell 10.Specifically For, electrolyte L0 can be flowed by diversion pipe 14 in electrolytic cell 10, with maintain the copper of the electrolyte L0 in electrolytic cell 10 from Sub- concentration.Referring again to Fig. 3, the foil layer 30 for being formed in 12 surface of cathode wheel can be by the sur-face peeling of cathode wheel 12, and passes through Roller 13, to carry out follow-up process.
More specifically, foil layer 30 has a rough surface 30a and shiny surface 30b opposite with aforementioned rough surface 30a, Wherein shiny surface 30b is the surface of foil layer 30 and the contact of cathode wheel 12 in electrolytic process, therefore shiny surface 30b's is coarse It spends relatively fixed.Rough surface 30a is then the surface for contacting electrolyte L0.The rough surface 30a or shiny surface 30b of foil layer 30 are usual There can be multiple graininess protrusions.In one embodiment, 10 mean roughness of the rough surface 30a of foil layer 30 are no more than 2 μ M, such as between 0.9 μm to 1.9 μm.
Then, referring again to Fig. 2, in step s 200, a surface-treated layer is formed in the predetermined surface of foil layer, with Forming a surface layer has the electrolytic copper foil of approximate fluff structures, wherein and surface-treated layer includes the villous copper tumor of multiple approximations, And an approximate villous accommodating space is formed between each two adjacent copper tumor.
From the above, formed surface-treated layer step S200 still further comprise execution roughening treatment is electroplated at least once With curing process is electroplated at least once.In embodiments of the present invention, foil layer can pass through is electroplated roughening treatment and twice electricity twice Plate curing process, with the predetermined surface of foil layer formed surface-treated layer, wherein predetermined surface can refer to rough surface or One at least in shiny surface.
Specifically, it is sequentially to execute electricity for the first time after step sloo as shown in Fig. 2, in a wherein embodiment Plate roughening treatment (step S201), for the first time plating curing process (step S203), second of plating roughening treatment (step S202) and second is electroplated curing process (step S204).
In another embodiment, after step sloo, it is sequentially to execute plating roughening treatment (step for the first time S201), second of plating roughening treatment (step S202), first time plating curing process (step S203) and second are electroplated Curing process (step S204).
More specifically, as plating roughening treatment and the number of plating curing process are more, cathode copper can be increased The Bonding strength of foil and resin substrate, but the surface roughness of electrolytic copper foil can also increased, and be unfavorable for applying and believe in high frequency Number transmission.Therefore, plating roughening treatment and number and tune that curing process is electroplated can be increased and decreased according to the needs of practical processing procedure Whole sequence.
Please refer to Fig. 3.Sequentially to execute plating roughening treatment for the first time, first time plating curing process, be electroplated for second It is illustrated for roughening treatment and second of plating curing process.
As shown in figure 3, the surface processing device 2 for executing step S201~S204 includes that configuration is online in a production Multiple transmission units 20, at least one roughening unit 21 (two are painted in Fig. 3), at least one solidified cell 22 (are painted in Fig. 3 Two) and multiple rinse baths 23, wherein the quantity of roughening unit 21, solidified cell 22 and rinse bath 23 according to actual demand and Setting.Multiple transmission units 20 according to acquiescence processing flow by foil layer 30 be sent to roughening unit 21, rinse bath 23 and Solidified cell 22 is handled.
Roughening unit 21 includes carrying the roughening slot 210 of the first electroplate liquid L1 and being set in roughening slot 210 One group of roughening anode plate 211.As shown in figure 3, when executing plating roughening treatment for the first time, foil layer 30 can be put into and load In the roughening slot 210 of first electroplate liquid L1.First electroplate liquid L1 used in the embodiment of the present invention contain 3 to 40g/L copper, 100 To 120g/L sulfuric acid, it is no more than the arsenic oxide arsenoxide (As of 20ppm2O3) and 5 to 20ppm tungstate ion (WO4 2-)。
When executing plating roughening treatment for the first time, roughening anode plate 211 is applied in a positive voltage respectively with foil layer 30 With a negative voltage, so that the copper ion in the first electroplate liquid L1 restores, and multiple wartys are formed in the rough surface 30a of foil layer 30 Copper particle.
It should be noted that the first electroplate liquid L1 used in the embodiment of the present invention has special composition, that is, contain The copper of low concentration can limit the crystalline growth direction of warty copper particle.In addition, arsenic oxide arsenoxide concentration and tungstate ion it is dense Degree is no more than 20ppm.If the excessive concentration of arsenic oxide arsenoxide, size spheroidal copper tumor bigger than normal may be formed, and relatively is difficult to be formed Approximate villiform or villous copper tumor.
Furthermore, when executing plating roughening treatment for the first time, since the copper concentration in the first electroplate liquid L1 is relatively low, Copper atom can only be limited in compared with the crystallization direction of preference (i.e. longitudinal) storehouse.In other words, warty copper particle compared with preference towards one It is approximately perpendicular to the direction growth of the rough surface 30a of foil layer 30, and is less easily roughly parallel to the thick of foil layer 30 towards one Grow up in the direction of matte 30a.Therefore, it after roughening treatment being electroplated by first time, is formed on the rough surface 30a of foil layer 30 Most of warty copper particle size in the horizontal direction can be less than the size in longitudinal direction, can also make each two adjacent warty Spacing between copper particle is wider.
In addition, in one embodiment, when executing plating roughening treatment for the first time, the current density of foil layer 30 be between 15 to 40A/dm2, the smaller warty copper particle of size can be formed.Current density is less than 15A/dm2, electrolytic copper foil may be caused Peel strength it is insufficient, current density is higher than 40A/dm2, it is possible to create fall copper powder.In addition, executing at plating roughening for the first time When reason, the temperature of the first electroplate liquid substantially maintains 20 to 40 degree Celsius.
After completing plating roughening treatment for the first time, plating curing process for the first time is executed, to form a covering warty copper The copper protective layer of particle so that warty copper particle is tightly fastened rough surface 30a or shiny surface 30b in foil layer 30, and is prevented Only " lose powder " phenomenon.
As shown in figure 3, plating curing process is executed by solidified cell 22 for the first time.Solidified cell 22 includes a use To carry the solidification slot 220 of the second electroplate liquid L2 and be set to one group of solidification anode plate 221 of solidification slot 220.
In the present embodiment, foil layer 30 first passes through transmission unit after roughening slot 210 completes plating roughening treatment for the first time After 20 are transferred into the cleaning of rinse bath 23, it is resent to solidification slot 220, to execute plating curing process for the first time.
When executing plating curing process for the first time, solidification anode plate 221 is applied in a positive voltage respectively with foil layer 30 With a negative voltage, so that the copper ion in the second electroplate liquid L2 restores, and covering warty copper particle is formed on foil layer 30 Copper protective layer.
When executing plating curing process for the first time, used second electroplate liquid L2 contains 50 to 70g/L copper, 70 to The sulfuric acid of 100g/L, and the arsenic oxide arsenoxide less than 30ppm, and the temperature of the second electroplate liquid L2 substantially maintains Celsius 50 to 70 Degree.
It should be noted that the height of the warty copper particle formed in first time plating roughening treatment is not high.If For the first time when plating curing process, although the probability that picking phenomenon occurs can be reduced by forming thicker copper protective layer, and reduce The roughness of electrolytic copper foil surface, being but possible to reduction electrolytic copper foil can shell with the surface area of resin substrate then to reduce From intensity.Therefore, when executing plating curing process for the first time, the more existing used current density of current density is relatively low, with Form the relatively thin and deep plating preferable copper protective layer of effect.Accordingly, can be in the case where preventing picking, and be not to reduce cathode copper Foil can be with the surface area of resin substrate then.In one embodiment, in executing plating curing process for the first time, current density is 2 to 9A/dm2
In one embodiment, after executing plating roughening treatment for the first time and plating curing process for the first time, you can shape There is the electrolytic copper foil of approximate fluff structures at surface layer.Detailed construction about surface-treated layer will be in hereinafter furtherly It is bright.
Then, by transmission unit 20, the foil layer 30 for having been subjected to the first plating curing process is first passed by solidification slot 220 It send to rinse bath 23 after cleaning, is resent in next roughening slot 210, to carry out second of plating roughening treatment.
In the present embodiment, the parameter phase of roughening treatment is substantially electroplated in the parameter of second of plating roughening treatment with first time Together.In second of plating roughening treatment, it can make to have been formed over multiple wartys on the rough surface 30a of foil layer 30 originally Copper particle continues to grow up.In addition, being that roughening treatment identical first is electroplated using with first time when second of plating roughening treatment Electroplate liquid L1.Therefore, the growth direction of warty copper particle still can be limited in the rough surface 30a for being approximately perpendicular to foil layer 30 Direction on.In this way, the bonding area of final electrolytic copper foil and resin substrate can be further increased.
Then, it by transmission unit 20, will be transmitted by roughening slot 210 by the foil layer 30 of second of plating roughening treatment It after being cleaned to another rinse bath 23, is resent in another solidification slot 220, to carry out second of plating curing process.Second The composition of the second electroplate liquid L2 in curing process is electroplated, it can be with the group of the second electroplate liquid L2 of first time plating curing process At identical.In addition, the current density for executing second of plating curing process can also be with electricity when first time plating curing process Current density is close, ranges approximately from 2 to 9A/dm2.By executing second of plating curing process, copper protection can be further provided Layer, in order to avoid cause to lose powder.
Please refer to Fig. 4 and Fig. 5.Fig. 4 is the partial cutaway schematic of the electrolytic copper foil of the embodiment of the present invention.Fig. 5 is Fig. 4's Close-up schematic view of the electrolytic copper foil in region V.
3 surface layer of electrolytic copper foil manufactured by manufacturing method via above-mentioned electrolytic copper foil has down-like structure, and can increase Sum it up the area of resin substrate then.Specifically, the electrolytic copper foil 3 of the embodiment of the present invention includes all one's life layers of foil 30 and is located at Surface-treated layer 31 on foil layer 30.
Surface-treated layer 31 is located on the rough surface 30a or shiny surface 30b of foil layer 30.In one embodiment, cathode copper The overall thickness T of foil 3 is determined depending on practical application request between 6 to 400 μm.
As shown in figure 5, in embodiments of the present invention, surface-treated layer 31 includes multiple villiforms or approximate villous copper Tumor 310, and each villiform or approximate villous copper tumor 310 are along not parallel with rough surface 30a or shiny surface 30b Long axis direction extends.
In addition, each villiform or approximate villous copper tumor 310 have a maximum major diameter D1 and one most Big minor axis diameter D2.In one embodiment, maximum major diameter D1 is described maximum short between 0.5 μm to 1.5 μm Shaft diameter D2 is between 0.1 μm to 1.0 μm.In addition, forming an approximate villous appearance between each two adjacent copper tumor 310 Empty a S1.
It please compare Fig. 1 and Fig. 5, size of the spherical shape copper tumor in the prior art on short-axis direction can be more than long axis side Upward size, and it is distributed comparatively dense.In comparison, multiple villiforms of the electrolytic copper foil 3 of the embodiment of the present invention or approximate suede The copper tumor 310 of hairy is on short-axis direction (direction for being namely parallel to the rough surface 30a or shiny surface 30b of foil layer 30) Diameter can be also smaller than the diameter on long axis direction.In a preferred embodiment, the maximum minor axis diameter of villiform copper tumor 310 The ratio of D2 and maximum major diameter D1 are between 0.2 to 0.7.
In the embodiment of the present invention, there is no big by the maximum major diameter D1 of villiform or approximate villous copper tumor 310 In the diameter of existing spherical shape copper tumor.Therefore, the surface roughness of the electrolytic copper foil 3 in the embodiment of the present invention there is no because The shape of copper tumor changes and is significantly increased.In one embodiment, the thickness t of surface-treated layer 31 be about between 0.1 to 4 μm it Between, and 10 average surface roughness (Rz) of surface-treated layer 31 are about between 1 to 4 μm.Accordingly, the present invention is implemented The electrolytic copper foil 3 of example is still applicable to cooperation high frequency substrate, to transmit high-frequency signal.
On the other hand, in the electrolytic copper foil of the embodiment of the present invention 3, each two adjacent villiform or approximate villous Spacing P1 between copper tumor 310 is also wider.In other words, the villiform of the embodiment of the present invention or approximate villous copper tumor 310 Also there is lower density.In one embodiment, between each two adjacent villiform or approximate villous copper tumor 310 It is between 0.1 to 0.4 μm away from P1, and the distribution density of these villiforms or approximate villous copper tumor 310 is every square Micron 2 to 5.
Please refer to Fig. 6 and Fig. 7.Scanning electron microscope captured by electrolytic copper foils of the Fig. 6 to the embodiment of the present invention (SEM) photo, Fig. 7 show the scanning electron microscope photo captured by the electrolytic copper foil to a comparative example.
First illustrate, in the electrolytic copper foil of comparison example, is executing parameter and Ben Fa when roughening treatment is electroplated Bright embodiment is roughly the same, but execute roughening treatment is electroplated when used electroplate liquid composition in containing concentration be more than 40g/ The copper of L.
Compare the photo of Fig. 6 and Fig. 7 it can be found that the embodiment of the present invention by adjusting the first electroplate liquid composition, it is made The copper tumor particle size for the electrolytic copper foil produced is smaller, and shape is more elongated.The copper tumor shape of the comparative example electrolytic copper foil of Fig. 7 is in Spherical shape, and it is coarseer.
Fig. 8 is please referred to, display is electrolysed by focused ion beam and the embodiment of the present invention captured by electron beam microscopic system The photo of the focused ion beam (FIB) of copper foil.Fig. 8 and show the embodiment of the present invention electrolytic copper foil partial cross-section (cross Section it) shows up.
By the photo of Fig. 6 and Fig. 8 it can be proved that the electrolytic copper foil of the embodiment of the present invention is after passing through surface treatment, meeting Form multiple villiform copper tumors rather than spherical shape copper tumor.In addition, by focused ion beam and electron beam microscopic system to the present invention The electrolytic copper foil 3 of embodiment is analyzed, the copper crystalline particle of electrolytic copper foil long axis direction size be between 2.5 to 6.0 μm, It is between 0.2 to 2.0 μm in short-axis direction size.
Then, referring again to Fig. 2, in embodiments of the present invention, in step S300, a surface treatment is executed.It is above-mentioned Surface treatment can be heat resistanceheat resistant processing, anti-oxidant treatment, silane coupling agent processing at least one of.
It is to form a kirsite heat resistanceheat resistant on surface-treated layer by electrolytic method when surface treatment is heat resistanceheat resistant processing Layer, and increase the heat resistance of electrolytic copper foil.In one embodiment, used electrolyte composition includes when executing heat resistanceheat resistant processing 1 to 4g/L zinc and 0.3 to 2.0g/L nickel, and execute heat resistanceheat resistant processing when used current density be 0.4 to 2.5A/dm2
It is to form an anti oxidation layer on surface-treated layer by electrolytic method when surface treatment is anti-oxidant treatment, To increase the inoxidizability of electrolytic copper foil.When executing anti-oxidant treatment, used electrolyte composition includes 1 to 4g/L oxygen Change chromium and 5 to 20g/L sodium hydroxide, and used current density is 0.3 to 3.0A/dm when executing heat resistanceheat resistant processing2
When surface treatment is silane coupling processing, a silane coupling agent process layer can be formed on surface-treated layer, In, 0.3 to 1.5% weight silane coupling agent is used when executing in silane coupling processing.
Please refer to Fig. 9 and Figure 10.Fig. 9 shows that the diagrammatic cross-section of the circuit board module of the embodiment of the present invention, Figure 10 are shown Partial enlarged view of the circuit board module of Fig. 9 in region X.The electrolytic copper foil of the embodiment of the present invention can be applied to different wiring boards Component, such as rigid printed circuit board (PCB), flexible printed wiring board (FPC) and its homologue.
In the embodiment in fig. 9, circuit board module M1 faces face pressure by a resin substrate 4 and above-mentioned electrolytic copper foil 3 It closes and is formed, and the surface-treated layer 31 of electrolytic copper foil 3 can face resin substrate 4.
Resin substrate 4 can be high frequency substrate, such as:Epoxy resin base plate, polyoxy xylene resin substrate (PPO) or fluorine system Resin substrate, or by polyimides, ethylene terephthalate, makrolon, liquid crystal polymer or polytetrafluoroethylene (PTFE) etc. The substrate that material is constituted.
In the embodiment of Fig. 9 and Figure 10, resin substrate 4 is semi-solid preparation substrate or liquid crystal polymer substrate.It can by Figure 10 To find out, since the spacing between the villiform copper tumor 310 of the embodiment of the present invention is wider, pressed in electrolytic copper foil 3 and resin substrate 4 When conjunction, resin substrate 4 can coat and contact the most surfaces of villiform or approximate villous copper tumor 310, and can be deeply close Like in villous accommodating space S1.In this way, the Bonding strength between electrolytic copper foil 3 and resin substrate 4 is made to enhance.
Figure 11 is please referred to, shows the diagrammatic cross-section of the circuit board module of another embodiment of the present invention.In the present embodiment, Resin substrate 4 with electrolytic copper foil 3 be combined by adhesion glue 5, and a part for adhesion glue 5 can insert it is approximate villous accommodating In space.
The electrolytic copper foil 3 of the embodiment of the present invention is tested after being pressed with resin substrate 4, and peel strength can all be more than 3lb/ in.Specifically, in an experimental example, resin substrate 4 is glass mat (FR4), and by glass mat (FR4) and this hair The electrolytic copper foil of bright embodiment is pressed, and laminated plates test film is formed.Then, it is measured using peel strength puller system. Test result shows the peel strength of electrolytic copper foil at least more than 3.5lb/in.
In addition, the manufacturing method of the circuit board module of the embodiment of the present invention can also further comprise in pressing electrolytic copper foil 3 After resin substrate 4, electrolytic copper foil 3 is patterned by etching mode, and forms a line layer.
In conclusion the beneficial effects of the present invention are in the manufacturing method of the electrolytic copper foil using the embodiment of the present invention The concentration of copper can be made to reduce and make arsenic oxide arsenoxide and tungstate radicle by adjusting the composition of the first electroplate liquid L1 in plating roughening treatment The content of ion be no more than 20ppm, therefore can limit copper tumor crystallization direction and growth direction, to form villiform or approximation Villous copper tumor 310.
The lateral dimension of spherical shape copper tumor F10 in compared to the prior art, villiform or approximate villous copper tumor 310 It is smaller, the then surface area between electrolytic copper foil 3 and resin substrate 4 can be increased.In addition, two adjacent villiforms or approximate suede There is relatively wide distance between the copper tumor 310 of hairy, when resin substrate 4 and electrolytic copper foil 3 then when, resin substrate 4 can wrap The surface of entire copper tumor is covered, and gos deep into the space between two villiforms or approximate villous copper tumor 310, to increase electrolysis Degree of sticking together between copper foil 3 and resin substrate 4 or adhesion layer 5.
Due to the electrolytic copper foil 3 of the embodiment of the present invention villiform or approximate villous copper tumor 310 in vertical direction Size be not greater than the sizes of spherical shape copper tumor F10 in the prior art in vertical direction, therefore, the table of electrolytic copper foil 3 Surface roughness is lower compared to the surface roughness of existing copper foil.But the peel strength of the electrolytic copper foil 3 of the embodiment of the present invention It does not decline to a great extent because surface roughness reduces, and meets the demand of practical application.
The following table 1 is please referred to, shows surface roughness (Roughness), the peel strength of the embodiment of the present invention and comparative example The ratio (P/R ratio) of (Peel Strength) and peel strength and surface roughness, wherein surface roughness are 10 points Mean roughness (Rz).Embodiment is the electrolytic copper foil for having villiform or approximate villiform copper tumor, and comparative example is that have circle The electrolytic copper foil of spherical copper tumor.
Table 1
Comparative example Embodiment
Surface roughness (μm) 3.42 1.16
Peel strength (lb/in) 4.99 3.94
Peel strength/surface roughness 1.46 3.40
As can be seen from Table 1, the surface roughness of the electrolytic copper foil of the embodiment of the present invention (has ruler compared to comparative example Very little larger spherical shape copper tumor) surface roughness it is lower, therefore the electrolytic copper foil of the embodiment of the present invention is kept pouring in applied to height When defeated, the loss of signal can be further decreased.
In addition it is noted that the ratio of peel strength and surface roughness is bigger, the peel strength of copper foil is thick by surface The influence of rugosity is smaller, and the performance capabilities of peel strength is better.Compared to comparative example it can be seen from upper table, the present invention is real Apply the peel strength of the electrolytic copper foil of example and the ratio bigger of surface roughness.Therefore, the electrolytic copper foil of the embodiment of the present invention There is no the losses excessive because of low surface roughness for peel strength.
The foregoing is merely the preferable possible embodiments of the present invention, the protection model of non-therefore the limitation present invention claim The equivalence techniques variation enclosed, therefore description of the invention and accompanying drawing content is used to be done such as, the right for being both contained in the present invention are wanted In the protection domain asked.

Claims (15)

1. a kind of manufacturing method of the electrolytic copper foil of tool approximation villiform copper tumor, which is characterized in that the approximate villiform copper of the tool The manufacturing method of the electrolytic copper foil of tumor includes:
By an electrolytic method to form all one's life layers of foil, wherein the foil layer has a predetermined surface;And
A surface-treated layer is formed in the predetermined surface of the foil layer, there are approximate fluff structures to form a surface layer Electrolytic copper foil, wherein the surface-treated layer includes the villous copper tumor of multiple approximations, and each two adjacent approximate suede An approximate villous accommodating space is formed between the copper tumor of hairy;
Wherein, the step of forming the surface-treated layer still further comprises:It executes a plating roughening treatment for the first time and holds Curing process is electroplated in row one for the first time, wherein in one first electroplate liquid used in first time plating roughening treatment containing 3 to The copper of 40g/L, 100 to 120g/L sulfuric acid, the arsenic oxide arsenoxide no more than 20ppm and 5 to 20ppm tungstate ion.
2. the manufacturing method of the electrolytic copper foil of tool approximation villiform copper tumor as described in claim 1, which is characterized in that executing Used current density is 15 to 40A/dm when the first plating roughening treatment2, and the predetermined surface be rough surface or Person's shiny surface.
3. the manufacturing method of the electrolytic copper foil of tool approximation villiform copper tumor as claimed in claim 2, which is characterized in that form institute The step of stating surface-treated layer still further comprises:It executes second of plating roughening treatment and executes second of plating admittedly Change is handled, and the parameter and the first time plating parameter of roughening treatment of second of plating roughening treatment are identical and described The parameter of second of plating curing process is identical as the first time plating parameter of curing process.
4. the manufacturing method of the electrolytic copper foil of tool approximation villiform copper tumor as claimed in claim 3, which is characterized in that form institute The step of stating surface-treated layer is sequentially to execute the first time plating roughening treatment, first time plating curing process, institute State second of plating roughening treatment and second of plating curing process.
5. the manufacturing method of the electrolytic copper foil of tool approximation villiform copper tumor as claimed in claim 3, which is characterized in that form institute The step of stating surface-treated layer is sequentially to execute the first time plating roughening treatment, second of plating roughening treatment, institute State plating curing process for the first time and second of plating curing process.
6. the manufacturing method of the electrolytic copper foil of tool approximation villiform copper tumor as described in claim 1, which is characterized in that executing Containing 50 to 70g/L copper, 70 to 100g/L sulphur in used one second electroplate liquid when the first time plating curing process Acid and the arsenic oxide arsenoxide less than 30ppm, and execute first time curing process is electroplated when used current density be 2 to 9A/dm2
7. the manufacturing method of the electrolytic copper foil of tool approximation villiform copper tumor as described in claim 1, which is characterized in that described The manufacturing method of the electrolytic copper foil of the approximate villiform copper tumor of tool still further comprises:Primary antibody heat treatment is executed, on the surface A kirsite heat shield is formed in process layer, wherein when executing heat resistanceheat resistant processing used electrolyte composition include 1 to The zinc of 4g/L and 0.3 to 2.0g/L nickel, and when executing heat resistanceheat resistant processing used current density be 0.4 to 2.5A/dm2
8. the manufacturing method of the electrolytic copper foil of tool approximation villiform copper tumor as described in claim 1, which is characterized in that described The manufacturing method of the electrolytic copper foil of the approximate villiform copper tumor of tool still further comprises:An anti-oxidant treatment is executed, in the table An anti oxidation layer is formed on surface treatment layer, wherein when executing the anti-oxidant treatment used electrolyte composition include 1 to The chromium oxide of 4g/L and 5 to 20g/L sodium hydroxide, and used current density is when executing heat resistanceheat resistant processing 0.3 to 3.0A/dm2
9. the manufacturing method of the electrolytic copper foil of tool approximation villiform copper tumor as described in claim 1, which is characterized in that described The manufacturing method of the electrolytic copper foil of the approximate villiform copper tumor of tool still further comprises:A silane coupling processing is executed, with described A silane coupling agent process layer is formed on surface-treated layer, wherein when executing the silane coupling processing using 0.3 to 1.5% weight silane coupling agent.
10. the manufacturing method of the electrolytic copper foil of tool approximation villiform copper tumor as described in claim 1, which is characterized in that multiple There is the villous copper tumor of approximation a maximum major diameter and a maximum minor axis diameter, maximum major diameter to be situated between Between 0.5 μm to 1.5 μm, maximum minor axis diameter between 0.1 μm to 1.0 μm, and maximum minor axis diameter with most greatly enhance Ratio between shaft diameter is 0.2 to 0.7.
11. the manufacturing method of the electrolytic copper foil of tool approximation villiform copper tumor as described in claim 1, which is characterized in that multiple The distribution density of the villous copper tumor of approximation is often square micron 2 to 5, and each two adjacent approximate villiform Copper tumor between spacing be between 0.1 to 0.4 μm.
12. a kind of manufacturing method of circuit board module, which is characterized in that the manufacturing method of the circuit board module includes:
The electricity for having approximate villiform copper tumor as described in being formed by such as the manufacturing method of one of claim 1 to 11 is provided Solve copper foil;And
The electrolytic copper foil of the approximate villiform copper tumor of the tool is pressed face-to-face with a resin substrate, to form a circuit board group Part, wherein the surface-treated layer faces the resin substrate.
13. the manufacturing method of circuit board module as claimed in claim 12, which is characterized in that the approximate villiform copper tumor of the tool Electrolytic copper foil peel strength at least more than 3lb/in.
14. the manufacturing method of circuit board module as claimed in claim 12, which is characterized in that the approximate villiform copper tumor of the tool Electrolytic copper foil combined by an adhesion glue with the resin substrate, and the part filling approximate villus of the adhesion glue In the accommodating space of shape.
15. the manufacturing method of circuit board module as claimed in claim 12, which is characterized in that the resin substrate is semi-solid preparation Substrate or liquid crystal polymer substrate, and when the electrolytic copper foil of the approximate villiform copper tumor of the tool is pressed with the resin substrate, A part for the resin substrate is inserted in the villous accommodating space of approximation.
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