CN108466055A - A kind of automatic assembly production line - Google Patents
A kind of automatic assembly production line Download PDFInfo
- Publication number
- CN108466055A CN108466055A CN201810533486.3A CN201810533486A CN108466055A CN 108466055 A CN108466055 A CN 108466055A CN 201810533486 A CN201810533486 A CN 201810533486A CN 108466055 A CN108466055 A CN 108466055A
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- China
- Prior art keywords
- station
- upper cover
- pedestal
- assembly
- production line
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 33
- 238000009434 installation Methods 0.000 claims abstract description 33
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims abstract description 32
- 239000000463 material Substances 0.000 claims description 18
- 238000010330 laser marking Methods 0.000 claims description 12
- 238000003466 welding Methods 0.000 claims description 11
- 238000007789 sealing Methods 0.000 claims description 10
- 230000001788 irregular Effects 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 4
- 230000005611 electricity Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 238000004378 air conditioning Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012800 visualization Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/002—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units stationary whilst being composed
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
The invention discloses a kind of automatic assembly production lines, including feeding section, artificial section, load segment and the connection feeding section, the assembling line of the artificial section and the load segment, the assembling line is uniformly equipped with assembly pallet, the load segment includes upper cover prepackage station, pedestal pre-installs station, floor installation station, pedestal locks station, upper cover installs station, upper cover locking station and accessory are pressed station, the upper cover pre-installs station, the pedestal pre-installs station, the floor installation station, the pedestal locks station, the upper cover installs station, the upper cover locking station and accessory press fitting station are set in sequence in the side of the assembling line and match respectively with the assembly pallet successively.A kind of automatic assembly production line of the present invention carries out Automated assembly using load segment, avoids the problem that hand assembled efficiency is low, quality is irregular, the assembling quality of the cup body of raising reduces the loss of assembly, saved cost.
Description
Technical field
The invention belongs to automatic producing technology fields, specifically, being related to a kind of automatic assembly production line.
Background technology
Small household appliances generally refer to the household electrical appliances other than the electric appliance of high-power output, these general small household appliances, which all occupy, to be compared
Small electric power resource or body volume is also smaller, so referred to as small household appliances.From the point of view of the market demand, China has small family
The condition that electricity is quickly popularized:First, the universal of big household electrical appliances is basically completed;Second is that resident consumption expense fast lifting;Third, Chinese tool
Standby powerful small household appliances production capacity.According to consumption habit, resident would generally first buy the big household electrical appliances as daily necessities, so
Remove the small household appliances of Zeng Ge a great varietys again afterwards.Compared with traditional colour TV, air-conditioning, refrigerator, washing machine, most of small household appliances all have
There is certain enjoying demand, therefore, consumption is to need to establish on the basis of certain income level, Chinese urban residents
Big household electrical appliances retention substantially exceeded 100%, have the condition for purchasing small household appliances substantially.
However, the assembly industry of small household appliances has the characteristics that complex process, hand assembled efficiency are low, it is most of at present small
Household electrical appliances assembly is all manually to go to assemble, and manpower consumption is big, and the uneven quality of cup body quality residual is difficult to ensure, standardized production is tired
The problem of difficulty causes small household appliances cost high-quality in the market high, and cheap small household appliances quality can not ensure occurs.
Invention content
The technical problem to be solved of the present invention is to provide a kind of savings production cost, improves production efficiency, is effective
Improve the automatic assembly production line of the small household appliances quality of production.
The present invention solve above-mentioned technical problem technical solution be:
A kind of automatic assembly production line, including it is feeding section, artificial section, load segment and the connection feeding section, described artificial
The assembling line of section and the load segment, the assembling line are uniformly equipped with assembly pallet, and the load segment includes upper
Lid prepackage station, pedestal prepackage station, floor installation station, pedestal locking station, upper cover installation station, upper cover locking station with
And accessory is pressed station, the upper cover prepackage station, pedestal prepackage station, the floor installation station, pedestal lock
Tight station, upper cover installation station, the upper cover locking station and accessory press fitting station are set in sequence in institute successively
It states the side of assembling line and matches respectively with the assembly pallet.
Specifically, the upper cover prepackage station, pedestal locking station are installed to be equipped on station with the upper cover and be beaten
Screw robot, the pedestal prepackage station, the floor installation station are equipped with upper cover installation station and put together machines
People.
Specifically, the accessory press fitting station is equipped with press fitting robot and accessory warehouse, the accessory warehouse and the pressure
Machine people matches and is disposed adjacent.
Specifically, the feeding section includes feeding robot, material strip on material strip and second on first, material strip on described first
It is arranged in the both sides of the feeding robot with material strip on described second, the feeding robot is fixed on the assembling line
Side and match with the assembly pallet.
Specifically, the feeding robot is equipped with vision positioning mechanism.
Specifically, the artificial section includes welding post and flexible composition station, the welding post and the flexibility
Assembling station is sequentially fixed on the side of the assembling line.
Preferably, the welding post and the flexible composition station are two and alternate setting.
Specifically, further including having assembly control terminal, the assembly control terminal is arranged in the side of the assembling line
Face and centre position positioned at the artificial section and the load segment, it is the assembly control terminal control feeding section, described
Load segment and the assembling line.
Preferably, further include having laser marking machine, the laser marking machine be arranged the side of the assembling line simultaneously
It is disposed adjacent with accessory press fitting station, the assembly control terminal controls the laser marking machine.
Specifically, being provided on the assembly pallet, base plate places position, base panel places position, connection ring is placed
Position is placed in position, sealing ring, cup body places position, upper cover places position and places position with installation, and the installation places position and is located at the assembly
The centre of pallet, the base plate places position, the base panel places position, the connection ring places position, the sealing ring
Place position, the cup body places position, the upper cover places position and places position setting evenly around the installation.
The present invention's has the advantages that:Automated assembly is carried out using load segment, avoids hand assembled efficiency
Problem low, quality is irregular, the assembling quality of the cup body of raising reduce the loss of assembly, have saved cost, make small family
Production standardization, the digitlization of electricity effectively raise production efficiency and save artificial, material cost, while automated production
Effectively reduce the probability of happening of work safety accident.
Description of the drawings
Fig. 1 is the vertical view face structural schematic diagram of automatic assembly production line of the present invention.
Fig. 2 is the vertical view face structural schematic diagram of load segment of the present invention.
Fig. 3 is the vertical view face structural schematic diagram of feeding section of the present invention.
Fig. 4 is the vertical view face structural schematic diagram of present invention assembly pallet.
The meaning that each serial number indicates in attached drawing is as follows:
1 assembling line, 11 base plates place position, and 12 base panels place position, and 13 connection rings place position, and 14 sealing rings are placed
Position, 15 cup bodies placement position, 16 upper covers placement position, 17 installation placement positions, 2 assembly control terminals, 3 laser marking machines, A feeding sections,
A1 feeding robots, material strip on A2 first, material strip on A3 second, the artificial sections of B, C load segments, C1 upper covers pre-install station, C2 pedestals
Station, C3 floor installation stations are pre-installed, C4 pedestals lock station, and C5 upper covers install station, the upper cover locking stations of C6, C7 accessory pressures
Fill station.
Specific implementation mode
It elaborates below in conjunction with the accompanying drawings to the present invention.
A kind of automatic assembly production line of the embodiment of the present invention is as shown in Figs 1-4, including feeding section A, artificial section B, dress
Assembling line 1 with section C and the connection feeding section A, the artificial section B and the load segment C, the assembling line
1 is uniformly equipped with assembly pallet, and the load segment C includes upper cover prepackage station C1, pedestal prepackage station C2, floor installation station
C3, pedestal locking station C4, upper cover installation station C5, upper cover locking station C6 and accessory are pressed station C7, and the upper cover is pre-
Fill station C1, pedestal prepackage station C2, the floor installation station C3, pedestal locking station C4, upper cover peace
Dress station C5, the upper cover locking station C6 and accessory press fitting station C7 are set in sequence in the assembling line successively
1 side simultaneously matches with the assembly pallet respectively.
Specifically, upper cover prepackage station C1, pedestal locking station C4 installed with the upper cover it is equal on station C5
Equipped with the robot that screws, the pedestal prepackage station C2, the floor installation station C3 and upper cover installation station C5 are equal
Equipped with the people that puts together machines, accessory press fitting station C7 is equipped with press fitting robot and accessory warehouse, the accessory warehouse with it is described
Press fitting robot matches and is disposed adjacent, and base plate is provided on the assembly pallet and places position 11, base panel placement
Position 13 is placed in position 12, connection ring, sealing ring places position 14, cup body places position 15, upper cover places position 16 and places position 17, institute with installation
It states installation and places the centre that position 17 is located at the assembly pallet, the base plate places position 11, the base panel places position
12, it is equal that the connection ring places position 13, the sealing ring places position 14, the cup body places position 15, the upper cover places position 16
It is even to place the setting of position 17 around the installation.When load segment C is assembled, when assembly palletized transport pre-installs work to positioned at upper cover
When the C1 of position, the robot that screws of upper cover prepackage station C1 pre-installs the upper cover being placed on upper cover placement position 16, will
Each component in upper cover is fixed up, and then, station C2 is pre-installed in assembly palletized transport to pedestal, and pedestal pre-installs the assembly of station C2
Base panel is placed position 12 from base panel and picked up by robot, and base panel, which is pressed into sealing ring, by way of pressing puts
In set 14, sealing ring is made to be sleeved in base panel, then again pick up base panel, is pressed to and be placed on base plate placement
On the base plate of position 11, palletized transport is then assembled to pedestal erector position C3, the people that puts together machines of floor installation station C3
The connection ring that connection ring is placed on position 13 will be placed on and pick up and be placed into base panel top, it is subsequent to capture cup body placement position 15
Its bottom is placed into connection ring by the cup body of upper placement, completes the work of floor installation station C3, then, assembly pallet fortune
It is defeated to lock station C4 to pedestal, by the robot that screws of pedestal locking station C4 by cup body and connection ring, base panel, pedestal
Bottom plate is locked together, and pedestal is made to be fixed on cup body.
After pedestal is fixed on cup body, assembly pallet will transport upper cover installation station C5, and upper cover installs station C5
The people that puts together machines the cup body for having installed pedestal is picked up, and its top is made tentatively to be fixed on upper cover by way of pressing and put
In upper cover in set 16, upper cover and cup body are picked up together later, the installation among assembly pallet is placed into and places on position 17,
Then, to upper cover locking station C6, upper cover and cup body are locked by the robot that screws of upper cover locking station C6 for assembly palletized transport
Tightly, the fixation of upper cover is completed, finally, assembly palletized transport to accessory is pressed station C7, and accessory is pressed the press fitting machine of station C7
Accessory is fitted in the cup body that upper cover locking is completed, by capturing the accessory in accessory warehouse to complete entire production by people
The assembly of product.In above-mentioned installation, the robot that screws carries out dynamics control when being locked using torque-feedback, it is ensured that lock
Tight quality, due to installation almost the sameization of robot, integral installation quality can effectively ensure, so as to avoid biography
The irregular defect of quality in system manual assembly.
Specifically, the feeding section A includes feeding robot A1, material strip A3 on material strip A2 and second on first, described
Material strip A3 is arranged in the both sides of the feeding robot A1 on material strip A2 and described second on one, and the feeding robot A1 is fixed
Match in the side of the assembling line 1 and with the assembly pallet.It is regarded specifically, the feeding robot A1 is equipped with
Feel detent mechanism.By the assistance of vision positioning mechanism, feeding robot A1 being capable of material strip A2 and second in intelligent recognition first
The different materials transmitted on upper material strip A3, and then by corresponding base plate, base panel, connection ring, sealing ring, cup
Body is placed into upper cover in assembly pallet correspondingly, and then realizes that completing automatic charging using feeding robot A1 works.
Specifically, the artificial section B includes welding post and flexible composition station, the welding post and the flexibility
Assembling station is sequentially fixed on the side of the assembling line 1.Specifically, the welding post and the flexible composition station
It is two and alternate setting.Main of artificial section B be in base plate wiring board and various circuits weld
And wiring board or other corresponding compliant members are assembled into base plate, since the welding and assembling are relatively easy, because
This using human weld with assembling than carrying out welding using robot and assembling more convenient and quicker, therefore, from optimal production
Under the premise of line and production cost, it is provided with the people workshop section B and carries out respective operations.
Specifically, further including thering is assembly control terminal 2, the assembly control terminal 2 to be arranged in the assembling line 1
Side and the centre position for being located at the artificial section B and the load segment C, the assembly control terminal 2 control the feeding section
A, the load segment C and the assembling line 1.Assembly control terminal 2 is the control terminal of entire automatic assembly production line,
Display is which is provided with, visualized operation can be carried out to the entire production line, there is visualization, digital production characteristic.
Specifically, further including having laser marking machine 3, the laser marking machine 3 is arranged in the side of the assembling line 1
And be disposed adjacent with accessory press fitting station C7, the assembly control terminal 2 controls the laser marking machine 3.Laser marking
Machine 3 is mainly used for carrying out laser marking to the product assembled, identifies corresponding data and information, the relevant information of product is made to obtain
Directly to be shown in the external world.
The above content is combine specific preferred embodiment to the further description done of the present invention, and it cannot be said that
The specific implementation of the present invention is confined to these explanations.For those of ordinary skill in the art to which the present invention belongs, exist
Under the premise of not departing from present inventive concept, a number of simple deductions or replacements can also be made, all shall be regarded as belonging to the present invention's
Protection domain.
Claims (10)
1. a kind of automatic assembly production line, including feeding section(A), artificial section(B), load segment(C)And the connection feeding
Section(A), the artificial section(B)With the load segment(C)Assembling line(1), the assembling line(1)Uniformly it is equipped with
Assemble pallet, it is characterised in that:The load segment(C)Station is pre-installed including upper cover(C1), pedestal pre-install station(C2), pedestal peace
Fill station(C3), pedestal lock station(C4), upper cover install station(C5), upper cover locking station(C6)And accessory is pressed station
(C7), the upper cover prepackage station(C1), the pedestal pre-install station(C2), the floor installation station(C3), the pedestal
Lock station(C4), the upper cover station is installed(C5), the upper cover locking station(C6)And the accessory is pressed station
(C7)It is set in sequence in the assembling line successively(1)Side and match respectively with the assembly pallet.
2. automatic assembly production line according to claim 1, it is characterised in that:The upper cover pre-installs station(C1), institute
State pedestal locking station(C4)Station is installed with the upper cover(C5)On be equipped with the robot that screws, the pedestal pre-installs station
(C2), the floor installation station(C3)Station is installed with the upper cover(C5)It is equipped with the people that puts together machines.
3. automatic assembly production line according to claim 2, it is characterised in that:The accessory is pressed station(C7)It is equipped with
It is pressed robot and accessory warehouse, the accessory warehouse matches and is disposed adjacent with the press fitting robot.
4. automatic assembly production line according to claim 1, it is characterised in that:The feeding section(A)Including feeder
Device people(A1), material strip on first(A2)With material strip on second(A3), material strip on described first(A2)With material strip on described second
(A3)It is arranged in the feeding robot(A1)Both sides, the feeding robot(A1)It is fixed on the assembling line(1)
Side and match with the assembly pallet.
5. automatic assembly production line according to claim 4, it is characterised in that:The feeding robot(A1)It is equipped with
Vision positioning mechanism.
6. automatic assembly production line according to claim 1, it is characterised in that:The artificial section(B)It include welding
Station and flexible composition station, the welding post are sequentially fixed on the assembling line with the flexible composition station(1)
Side.
7. automatic assembly production line according to claim 6, it is characterised in that:The welding post and the flexible group
It is two and alternate setting to fill station.
8. according to the automatic assembly production line described in claim 1-7 any one, it is characterised in that:Further include thering is assembly to control
Terminal processed(2), the assembly control terminal(2)It is arranged in the assembling line(1)Side and be located at the artificial section(B)
With the load segment(C)Centre position, the assembly control terminal(2)Control the feeding section(A), the load segment(C)
With the assembling line(1).
9. automatic assembly production line according to claim 8, it is characterised in that:Further include having laser marking machine(2), institute
State laser marking machine(2)It is arranged in the assembling line(1)Side and with the accessory be pressed station(C7)It is disposed adjacent,
The assembly control terminal(2)Control the laser marking machine(2).
10. automatic assembly production line according to claim 8, it is characterised in that:It is provided with bottom on the assembly pallet
Seat bottom plate places position(11), base panel place position(12), connection ring place position(13), sealing ring place position(14), cup body puts
Set(15), upper cover place position(16)Position is placed with installation(17), installation placement position(17)Positioned at the assembly pallet
Centre, the base plate place position(11), the base panel place position(12), the connection ring place position(13), it is described
Sealing ring places position(14), the cup body place position(15), the upper cover place position(16)Position is placed evenly around the installation
(17)Setting.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201810533486.3A CN108466055A (en) | 2018-05-29 | 2018-05-29 | A kind of automatic assembly production line |
Applications Claiming Priority (1)
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CN201810533486.3A CN108466055A (en) | 2018-05-29 | 2018-05-29 | A kind of automatic assembly production line |
Publications (1)
Publication Number | Publication Date |
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CN108466055A true CN108466055A (en) | 2018-08-31 |
Family
ID=63261686
Family Applications (1)
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CN201810533486.3A Pending CN108466055A (en) | 2018-05-29 | 2018-05-29 | A kind of automatic assembly production line |
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CN (1) | CN108466055A (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108890289A (en) * | 2018-09-14 | 2018-11-27 | 东莞市绿石自动化科技有限公司 | A kind of luggage automatic assembling |
CN109352330A (en) * | 2018-11-22 | 2019-02-19 | 重庆大学 | A kind of cup production line |
CN109822344A (en) * | 2019-04-01 | 2019-05-31 | 吉林大学 | A kind of automobile instrument Automated assembly detection production line and method |
CN109986352A (en) * | 2019-03-29 | 2019-07-09 | 广东利元亨智能装备股份有限公司 | Oil circuit board assembling line and its assembly technology |
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CN104209751A (en) * | 2014-08-15 | 2014-12-17 | 南京鹏力科技有限公司 | Automatic assembly production line and assembly method of air cylinder cover assembly |
CN105234672A (en) * | 2015-10-27 | 2016-01-13 | 郑州飞龙汽车部件有限公司 | System and method for automatically assembling water pump assembly |
CN206140103U (en) * | 2016-10-12 | 2017-05-03 | 广东新宝电器股份有限公司 | Automatic equipment system of household appliances base |
CN206263581U (en) * | 2016-12-08 | 2017-06-20 | 南宁星焱科技有限公司 | A kind of lamp unit component semi-automatic assembly device |
CN106975916A (en) * | 2017-03-24 | 2017-07-25 | 刘海涛 | A kind of automatic assembly line of small household appliances |
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Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108890289A (en) * | 2018-09-14 | 2018-11-27 | 东莞市绿石自动化科技有限公司 | A kind of luggage automatic assembling |
CN109352330A (en) * | 2018-11-22 | 2019-02-19 | 重庆大学 | A kind of cup production line |
CN109352330B (en) * | 2018-11-22 | 2024-04-12 | 重庆大学 | Drinking cup production line |
CN109986352A (en) * | 2019-03-29 | 2019-07-09 | 广东利元亨智能装备股份有限公司 | Oil circuit board assembling line and its assembly technology |
CN109986352B (en) * | 2019-03-29 | 2023-09-19 | 广东利元亨智能装备股份有限公司 | Oil circuit board assembly production line and assembly process thereof |
CN109822344A (en) * | 2019-04-01 | 2019-05-31 | 吉林大学 | A kind of automobile instrument Automated assembly detection production line and method |
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Inventor after: Chen Jinyang Inventor after: Wu Mingjiang Inventor after: Yuan Xiangzong Inventor after: Yang Haibin Inventor after: Wang Qun Inventor before: Chen Jinyang Inventor before: Wu Mingjiang Inventor before: Yuan Xiangzong Inventor before: Yang Haibin Inventor before: Wang Qun |
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