A kind of automatic assembly production line
The utility model belongs to automatic producing technology field, specifically, being related to a kind of automatic assembly production line.
Small household appliances generally refer to the household electrical appliances other than the electric appliance of high-power output, these general small household appliances, which all occupy, to be compared
Small electric power resource or body volume is also smaller, so referred to as small household appliances.From the point of view of the market demand, China has small family
The condition that electricity is quickly popularized: first is that big the universal of household electrical appliances is basically completed；Second is that resident consumption expense fast lifting；Third is that China's tool
Standby powerful small household appliances production capacity.According to consumption habit, resident would generally first buy the big household electrical appliances as daily necessities, so
Remove the small household appliances of Zeng Ge a great variety again afterwards.Compared with traditional colour TV, air-conditioning, refrigerator, washing machine, most of small household appliances all have
There is certain enjoying demand, therefore, consumption is to need to establish Chinese urban residents on the basis of certain income level
Big household electrical appliances retention substantially exceeded 100%, have the condition for purchasing small household appliances substantially.
However, the assembly industry of small household appliances has the characteristics that complex process, hand assembled low efficiency, it is most of at present small
Household electrical appliances assembly is all manually to go to assemble, and manpower consumption is big, and the uneven quality of cup body quality residual is difficult to ensure, standardized production is tired
The problem of difficulty causes small household appliances cost high-quality in the market high, and cheap small household appliances quality can not ensure appearance.
Summary of the invention
The technical problem to be solved of the utility model be to provide a kind of saving production cost, improve production efficiency,
Effectively improve the automatic assembly production line of the small household appliances quality of production.
The technical solution of the utility model solution above-mentioned technical problem are as follows:
A kind of automatic assembly production line, including it is feeding section, artificial section, load segment and the connection feeding section, described
The assembling line of artificial section and the load segment, the assembling line are uniformly equipped with assembly pallet, the load segment packet
Include upper cover prepackage station, pedestal prepackage station, pedestal installation station, pedestal locking station, upper cover installation station, upper cover locking work
Position and accessory are pressed station, and the upper cover prepackage station, pedestal prepackage station, the pedestal install station, the bottom
Seat locking station, upper cover installation station, the upper cover locking station and accessory press fitting station are successively sequentially arranged
The assembling line side and match respectively with the assembly pallet.
It is beaten specifically, being equipped on the upper cover prepackage station, pedestal locking station and upper cover installation station
Screw robot, the pedestal prepackage station, pedestal installation station are equipped with upper cover installation station and put together machines
Specifically, the accessory press fitting station is equipped with press fitting robot and accessory warehouse, the accessory warehouse and the pressure
Machine people matches and is disposed adjacent.
Specifically, the feeding section includes feeding robot, material strip on material strip and second on first, material strip on described first
With described second on material strip the two sides of the feeding robot are set, the feeding robot is fixed on the assembling line
Side and match with the assembly pallet.
Specifically, the feeding robot is equipped with vision positioning mechanism.
Specifically, the artificial section includes welding post and flexible composition station, the welding post and the flexibility
Assembling station is sequentially fixed on the side of the assembling line.
Preferably, the welding post and the flexible composition station are two and alternate setting.
Specifically, further including having assembly controlling terminal, the side of the assembling line is arranged in the assembly controlling terminal
Face and the middle position for being located at the artificial section and the load segment, it is the assembly controlling terminal control feeding section, described
Load segment and the assembling line.
It preferably, further include having laser marking machine, the side of the assembling line is arranged in simultaneously in the laser marking machine
It is disposed adjacent with accessory press fitting station, the assembly controlling terminal controls the laser marking machine.
Specifically, being provided on the assembly pallet, base plate places position, base panel places position, connection ring is placed
Position is placed in position, sealing ring, cup body places position, upper cover places position and position is placed in installation, and the installation places position and is located at the assembly
The centre of pallet, the base plate places position, the base panel places position, the connection ring places position, the sealing ring
Place position, the cup body places position, the upper cover places position and places position setting evenly around the installation.
Having the advantages that for the utility model carries out Automated assembly using load segment, avoids hand assembled
The irregular problem of low efficiency, quality, the assembling quality of the cup body of raising reduce the loss of assembly, have saved cost, make
Production standardization, the digitlization of small household appliances effectively raise production efficiency and save artificial, material cost, automate simultaneously
Production effectively reduces the probability of happening of work safety accident.
Detailed description of the invention
Fig. 1 is the vertical view face structural schematic diagram of the utility model automatic assembly production line.
Fig. 2 is the vertical view face structural schematic diagram of the utility model load segment.
Fig. 3 is the vertical view face structural schematic diagram of the utility model feeding section.
Fig. 4 is the vertical view face structural schematic diagram that the utility model assembles pallet.
The meaning that each serial number indicates in attached drawing is as follows:
1 assembling line, 11 base plates place position, and 12 base panels place position, and 13 connection rings place position, 14 sealing rings
Position is placed, 15 cup bodies place position, and 16 upper covers place position, and position, 2 assembly controlling terminals, 3 laser marking machines, A feeding are placed in 17 installations
Section, A1 feeding robot, material strip on A2 first, material strip on A3 second, the artificial section of B, C load segment, C1 upper cover pre-install station, the bottom C2
Seat prepackage station, C3 pedestal install station, and C4 pedestal locks station, and C5 upper cover installs station, the upper cover locking station of C6, C7 accessory
It is pressed station.
It elaborates with reference to the accompanying drawing to the utility model.
A kind of automatic assembly production line of the utility model embodiment is as shown in Figs 1-4, including feeding section A, artificial section
B, the assembling line 1 of load segment C and the connection feeding section A, the artificial section B and the load segment C, the assembly stream
Waterline 1 is uniformly equipped with assembly pallet, and the load segment C includes upper cover prepackage station C1, pedestal prepackage station C2, pedestal installation
Station C3, pedestal locking station C4, upper cover installation station C5, upper cover locking station C6 and accessory are pressed station C7, it is described on
Lid prepackage station C1, the pedestal prepackage station C2, the pedestal installation station C3, the pedestal locking station C4, it is described on
Lid installation station C5, the upper cover locking station C6 and accessory press fitting station C7 are successively set in sequence in the assembly stream
The side of waterline 1 simultaneously matches with the assembly pallet respectively.
Specifically, upper cover prepackage station C1, pedestal locking station C4 and the upper cover install it is equal on station C5
Equipped with the robot that screws, the pedestal prepackage station C2, pedestal installation station C3 and upper cover installation station C5 are equal
Equipped with the people that puts together machines, accessory press fitting station C7 is equipped with press fitting robot and accessory warehouse, the accessory warehouse with it is described
Press fitting robot matches and is disposed adjacent, and base plate is provided on the assembly pallet and places position 11, base panel placement
Position 13 is placed in position 12, connection ring, sealing ring places position 14, cup body places position 15, upper cover places position 16 and position 17, institute are placed in installation
It states installation and places the centre that position 17 is located at the assembly pallet, the base plate places position 11, the base panel places position
12, it is equal that the connection ring places position 13, the sealing ring places position 14, the cup body places position 15, the upper cover places position 16
It is even to place the setting of position 17 around the installation.When load segment C is assembled, when assembly palletized transport pre-installs work to upper cover is located at
When the C1 of position, the robot that screws of upper cover prepackage station C1 pre-installs the upper cover being placed on upper cover placement position 16, will
Each component in upper cover is fixed up, and then, station C2 is pre-installed in assembly palletized transport to pedestal, and pedestal pre-installs the assembly of station C2
Base panel is placed position 12 from base panel and picked up by robot, and base panel is pressed into sealing ring by way of pressing and is put
In set 14, makes to seal snare in base panel, then again pick up base panel, be pressed to and be placed on base plate placement
On the base plate of position 11, palletized transport is then assembled to pedestal erector position C3, pedestal installs the people that puts together machines of station C3
The connection ring that connection ring is placed on position 13 will be placed on and pick up and be placed into base panel top, it is subsequent to grab cup body placement position 15
Its bottom is placed into connection ring by the cup body of upper placement, completes the work of pedestal installation station C3, then, assembly pallet fortune
It is defeated to lock station C4 to pedestal, by the robot that screws of pedestal locking station C4 by cup body and connection ring, base panel, pedestal
Bottom plate is locked together, is fixed on pedestal on cup body.
After pedestal is fixed on cup body, assembly pallet will transport upper cover installation station C5, and upper cover installs station C5
The people that puts together machines the cup body for having installed pedestal is picked up, and its top is made tentatively to be fixed on upper cover by way of pressing and put
In upper cover in set 16, upper cover and cup body are picked up later together, are placed into the installation among assembly pallet and place on position 17,
Then, to upper cover locking station C6, upper cover and cup body are locked by the robot that screws of upper cover locking station C6 for assembly palletized transport
Tightly, the fixation of upper cover is completed, finally, assembly palletized transport is pressed station C7 to accessory, accessory is pressed the press fitting machine of station C7
Accessory is fitted in the cup body that upper cover locking is completed by people by the accessory in crawl accessory warehouse, to complete entire produce
The assembly of product.In above-mentioned installation, the robot that screws carries out dynamics control using torque-feedback when being locked, it is ensured that lock
Tight quality, due to installation almost the sameization of robot, integral installation quality can effectively ensure, so as to avoid biography
The irregular defect of quality in system manual assembly.
Specifically, the feeding section A includes feeding robot A1, material strip A3 on material strip A2 and second on first, described
The two sides of the feeding robot A1 are arranged in material strip A3 on material strip A2 and described second on one, and the feeding robot A1 is fixed
The assembling line 1 side and match with the assembly pallet.Specifically, the feeding robot A1 is equipped with view
Feel positioning mechanism.By the assistance of vision positioning mechanism, feeding robot A1 being capable of material strip A2 and second in intelligent recognition first
The different materials transmitted on upper material strip A3, and then by corresponding base plate, base panel, connection ring, sealing ring, cup
Body and upper cover are placed into correspondingly in assembly pallet, and then realize that completing automatic charging using feeding robot A1 works.
Specifically, the artificial section B includes welding post and flexible composition station, the welding post and the flexibility
Assembling station is sequentially fixed on the side of the assembling line 1.Specifically, the welding post and the flexible composition station
It is two and alternate setting.Main of artificial section B be in base plate wiring board and various routes weld
And wiring board or other corresponding compliant members are assembled into base plate, since the welding and assembling are relatively easy, because
This using human weld and assembling than carrying out welding using robot and assembling more convenient and quicker, therefore, from optimal production
Under the premise of line and production cost, it is provided with the people workshop section B and carries out respective operations.
Specifically, further including having assembly controlling terminal 2, the assembling line 1 is arranged in the assembly controlling terminal 2
Side and the middle position for being located at the artificial section B and the load segment C, the assembly controlling terminal 2 control the feeding section
A, the load segment C and the assembling line 1.Assembly controlling terminal 2 is the controlling terminal of entire automatic assembly production line,
It which is provided with display, visualized operation can be carried out to the entire production line, there is visualization, digital production characteristic.
Specifically, further including having laser marking machine 3, the side of the assembling line 1 is arranged in the laser marking machine 3
And be disposed adjacent with accessory press fitting station C7, the assembly controlling terminal 2 controls the laser marking machine 3.Laser marking
Machine 3 is mainly used for carrying out laser marking to the product assembled, identifies corresponding data and information, obtains the relevant information of product
Directly to be shown in the external world.
The above content is the further descriptions done in conjunction with specific preferred embodiment to the utility model, cannot
Assert that the specific implementation of the utility model is only limited to these instructions.For the ordinary skill of the utility model technical field
For personnel, without departing from the concept of the premise utility, a number of simple deductions or replacements can also be made, should all regard
To belong to the protection scope of the utility model.