Flowing water Processes and apparatus disassembled by a kind of waste and old television set
Technical field
The present invention relates to Waste ammunition disposal and recovery technical field, particularly relate to a kind of waste and old television set and disassemble flowing water Processes and apparatus.
Background technology
Along with the appearance of " discarded electric appliance and electronic Product recycling process management rules ", discarded household electrical appliances disassemble the new industry being treated as China.Television set is disassembled technique and is comprised: extract bonnet, remove attached parts (wiring board, loudspeaker etc.), extract the key step such as fore shell, the separation of screen cone.Domestic television set streamline of disassembling takes flat sided straight line style to arrange mostly at present, and every station output object parallel stacks is put in streamline both sides.This kind of linear pattern streamline has following shortcoming: because the inside television structure of different manufacturers, brand, model differs, and similarly disassembles product generation order and different sizes, and easily cause material handling to intersect, operation field confusion also exists potential safety hazard.
On the other hand, disassembling local station in process depending on machine can belong to hazardous waste by output object, as: flint glass, fluorescent material etc., though configure special treatment facility, be difficult to manage independently in linear pattern streamline.In addition, due to above operation take and rhythm inharmonious, linear pattern streamline easily causes streamline local to block up the faults such as stopping production even completely.
Summary of the invention
The object of the invention is to a kind of novel waste and old television set of design and disassemble flowing water Processes and apparatus, solve the problem.
To achieve these goals, the technical solution used in the present invention is as follows:
Flowing water process equipment used disassembled by a kind of waste and old television set, comprise logistics platform and disassemble job platform, described logistics platform and described disassembling between job platform are provided with climbing carrier bar, and described logistics platform is provided with the mechanical work-saving device of the television set that handling are disassembled; Described job platform of disassembling is provided with carrier bar cyclic transfer line, roller-Belt double-layer conveyer line and double belt pipeline, and described carrier bar cyclic transfer line is provided with the transfer vector of the television set that placement is disassembled;
From described carrier bar cyclic transfer line and described climbing carrier bar junction, the direction of transfer along described carrier bar cyclic transfer line is disposed with the first jacking transferring device, the thin treatment bench of plastics, the first automatic dust removing room, the thin treatment bench of wiring board, the second automatic dust removing room, the second jacking transferring device, rotates and disassemble platform, loudspeaker dog-house, tuner dog-house, transformer dog-house, king bolt dog-house, the 3rd jacking transferring device, degaussing coil dog-house, deflection coil dog-house and electron gun dog-house, jacking apparatus, narrow overhang roll; Described carrier bar between described carrier bar cyclic transfer line and described climbing carrier bar junction to described narrow overhang roll sends line in cycles through the thin treatment bench of described plastics;
The starting point place, upper strata of described roller-Belt double-layer conveyer line and described narrow overhang roll near arrange and between be provided with automatic polish glue-removing machine for picture tube and blast proof steel strap dog-house; Establish to shield between the top end of described roller-Belt double-layer conveyer line and the starting point place, upper strata of described double belt pipeline and bore seperator, and cone glass feeder and cone glass dog-house, industrial dust collector and fluorescent material collector, the top end of described double belt pipeline is provided with panel glass feeder; Lower floor's correspondence of described roller-Belt double-layer conveyer line is provided with planar mask dog-house.
Preferably, described logistics platform is positioned at one deck, described in disassemble job platform and be positioned at two layers;
Described second jacking transferring device and described rotation disassemble that platform is corresponding to be arranged, and be provided with 4 ~ 5 groups, described jacking apparatus is corresponding with described narrow overhang roll to be arranged, and is provided with 3 ~ 4 groups;
Seperator bored by the screen being provided with the operation simultaneously of 5 ~ 6 groups of coordination stations between the top end of described roller-Belt double-layer conveyer line and the starting point place, upper strata of described double belt pipeline; Described transfer vector is working plate with holes.
Flowing water technique disassembled by a kind of waste and old television set, comprises following operation:
Operation 1, by disassembled television set, is sent to and disassembles job platform;
Operation 2, rises and unloads and reclaim the bonnet screw of described television set, then the TV body of remainder is placed to transfer vector, is then sent to operation 3;
Operation 3, extracts the plastic rear cover of described television set and drops into the thin treatment bench of plastics and carry out subsequent treatment; The TV body of remainder enters operation 4 after the first automatic dust removing room dedusting;
Operation 4, dismantles the wiring board in described television set and drops into the thin treatment bench of wiring board and carry out subsequent treatment; The TV body of remainder enters operation 5 behind the second automatic dust removing room again dedusting;
Operation 5, the TV body of remainder is sent to rotation and disassembles on platform, extracts the loudspeaker of described television set, tuner, transformer and king bolt, and drops into corresponding dog-house respectively; The TV body of remainder is disassembled platform from described rotation and is transferred to operation 6;
Operation 6, extracts the degaussing coil of described television set, deflection coil and electron gun, and drops into corresponding dog-house respectively; The TV body of remainder enters operation 7;
Operation 7, the TV body of remainder is separated with described transfer vector, and empty described transfer vector prepares again to accept the new television set disassembled along returning operation 2; The TV body of remainder realizes being separated of kinescope and front housing through narrow overhang roll; The front housing of the plastic material of gained is delivered to the thin treatment bench of described plastics with working plate and is carried out subsequent treatment, and the kinescope of gained enters operation 8;
Operation 8, the cutting of the blast proof steel strap on described kinescope being peeled off with automatic polish glue-removing machine for picture tube and carry out polishing except glue, peel off gained blast proof steel strap and drop into corresponding dog-house, the kinescope of remainder is through entering operation 9;
Operation 9, adopts screen cone seperator to realize the panel glass of described kinescope and the cutting and separating of cone glass; The cone glass of gained puts into cone glass feeder, is sent to cone glass dog-house and collects after breaking into pieces; Then take out the planar mask in described kinescope, be sent to corresponding dog-house and collect; Finally collect the fluorescent material removed on described panel glass, remaining described panel glass is crossed and is sent to the collection of corresponding dog-house.
Preferably, described transfer vector is working plate with holes.
Preferably, in operation 1, adopt mechanical work-saving device by disassembled television screen down, by climbing carrier bar be sent to be positioned at two layers disassemble job platform;
In operation 2, artificial is unloaded and reclaims the bonnet screw of described television set, then shifted by the first jacking transferring device and be placed to transfer vector by remainder, being then sent to operation 3 through carrier bar;
In operation 3, the plastic rear cover of television set described in manual removal also drops into the thin treatment bench of plastics and carries out subsequent treatment; The TV body of remainder enters operation 4 after the first automatic dust removing room dedusting;
In operation 4, the wiring board in television set described in artificial unloading also drops into the thin treatment bench of wiring board and carries out subsequent treatment; The TV body of remainder enters operation 5 behind the second automatic dust removing room again dedusting;
In operation 5, by 4 ~ 5 group of second jacking transferring device, the shunting of the TV body of remainder being sent to 4 ~ 5 rotations disassembles on platform, the loudspeaker of television set described in manual removal, tuner, transformer and king bolt, and drop into corresponding dog-house respectively; TV body employing the 3rd jacking transferring device of remainder is disassembled platform from each rotation and is confluxed to operation 6;
In operation 6, the degaussing coil of television set described in manual removal, deflection coil and electron gun, and drop into corresponding dog-house respectively; The TV body of remainder enters operation 7;
In operation 7, the TV body of remainder is separated with described transfer vector through 3 ~ 4 groups of jacking apparatus, and empty described transfer vector prepares again to accept the new television set disassembled along returning operation 2; The TV body of remainder realizes being separated of kinescope and front housing through 3 ~ 4 sections of narrow overhang rolls of coordination; The front housing of the plastic material of gained is delivered to the thin treatment bench of plastics with working plate and is carried out subsequent treatment, and the kinescope of gained enters operation 8;
In operation 8, adopt the operation simultaneously of 3 ~ 4 groups of coordination stations, with automatic polish glue-removing machine for picture tube the cutting of the blast proof steel strap on described kinescope peeled off and carry out polishing except glue, peel off gained blast proof steel strap and drop into corresponding dog-house, the kinescope of remainder enters operation 9 through the upper strata belt of roller-Belt double-layer conveyer line;
In operation 9, adopt the operation simultaneously of 5 ~ 6 groups of coordination stations, adopt screen cone seperator to realize the panel glass of described kinescope and the cutting and separating of cone glass; The cone glass of gained, by manually putting into cone glass feeder, through lower floor's belt of described double belt pipeline after breaking into pieces, is concentrated and is sent to cone glass dog-house and collects; Then take out the planar mask in described kinescope, be sent to corresponding dog-house by the lower floor of roller-Belt double-layer conveyer line and collect; Finally adopt industrial dust collector to collect the fluorescent material removed on described panel glass, remaining described panel glass is sent to corresponding dog-house by the upper strata belt of double belt pipeline and collects.
The so-called mechanical work-saving device of the present invention refers to the mechanical device can saving manpower, and comprise vacuum suction crane, revolution jig arm etc., scalable, tool does not refer to certain concrete equipment.
The so-called jacking transferring device of the present invention refers to, be applied to can automatically control 90 ° of commutation conveying equipments of automatic production line, frame for movement comprises (industry are existing general) such as climbing structure, reversing belt, gas circuit controls.
The so-called jacking apparatus of the present invention refers to, being applied on automatic production line can Automated condtrol, realizes the device of local station vertical lifting height, and as realized by hydraulic pressure, the mode such as pneumatic, tool does not refer to concrete equipment.
The present invention relates to recycling disposal and the reutilization technology in environmental protection and resource regeneration field, particularly electronic waste, particularly a kind of worn-out display tube television stereo formula is disassembled flowing water technique and is produced line equipment.Described Processes and apparatus adopts manually to disassemble and is combined with semi automatic machine process, and realizes complete machine---optimizing distribution of part breakdown logistics.Reach the object of the product of different manufacturers, model, specification being carried out to harmless disassembly process.Picture tube television various material composition comprehensive utilization of resources is discarded in further realization.
Therefore, beneficial effect of the present invention can be summarized as follows:
1, the invention solves the problem that material handling intersects, avoid operation field confusion, eliminate potential safety hazard.
2, the present invention disassembles the hazardous waste of local station output in process to television set, as: flint glass, fluorescent material etc., be convenient to configure the special disposal equipment managed independently, and avoid linear pattern streamline due to operation take and rhythm inharmonious, easily cause streamline local to block up the problem of the faults such as stopping production even completely.
3, the present invention installs and implements convenient and easily safeguard, cost is low.
Accompanying drawing explanation
Fig. 1 is the schematic diagram of part-structure of the present invention;
Fig. 2 is the structural representation of another part of the present invention.
Fig. 1 and Fig. 2 forms complete structural representation, and wherein, Fig. 1 is the first half, and Fig. 2 is corresponding the latter half, and centre partially overlaps.
Detailed description of the invention
In order to make technical problem solved by the invention, technical scheme and beneficial effect clearly understand, below in conjunction with drawings and Examples, the present invention is further elaborated.Should be appreciated that specific embodiment described herein only in order to explain the present invention, be not intended to limit the present invention.
Flowing water process equipment disassembled by the waste and old television set of one as shown in Figure 1 to Figure 2, comprise logistics platform 1 and disassemble job platform 2, described logistics platform 1 and described disassembling between job platform 2 are provided with climbing carrier bar 3, and described logistics platform 1 is provided with the mechanical work-saving device 4 of the television set that handling are disassembled; Described job platform 2 of disassembling is provided with carrier bar cyclic transfer line 5, roller-Belt double-layer conveyer line 6 and double belt pipeline 7, and described carrier bar cyclic transfer line 5 is provided with the transfer vector 8 of the television set that placement is disassembled;
From described carrier bar cyclic transfer line 5 and described climbing carrier bar 3 junction, direction of transfer along described carrier bar cyclic transfer line 5 is disposed with the first jacking transferring device 9, the thin treatment bench 10 of plastics, first automatic dust removing room 11, the thin treatment bench 12 of wiring board, second automatic dust removing room 13, second jacking transferring device 14, platform 15 is disassembled in rotation, loudspeaker dog-house 151, tuner dog-house 152, transformer dog-house 153, king bolt dog-house 154, 3rd jacking transferring device 16, degaussing coil dog-house 161, deflection coil dog-house 162 and electron gun dog-house 163, jacking apparatus 17, narrow overhang roll 18, described carrier bar between described carrier bar cyclic transfer line 5 and described climbing carrier bar 3 junction to described narrow overhang roll 18 sends line 5 in cycles through the thin treatment bench 10 of described plastics,
The starting point place, upper strata of described roller-Belt double-layer conveyer line 6 and described narrow overhang roll 18 near arrange and between be provided with automatic polish glue-removing machine for picture tube 19 and blast proof steel strap dog-house 191; Establish to shield between the top end of described roller-Belt double-layer conveyer line 6 and the starting point place, upper strata of described double belt pipeline 7 and bore seperator 20, and cone glass feeder 21 and cone glass dog-house 211, industrial dust collector (figure does not mark) and fluorescent material collector (figure does not mark), the top end of described double belt pipeline 7 is provided with panel glass feeder 22; Lower floor's correspondence of described roller-Belt double-layer conveyer line 6 is provided with planar mask dog-house (figure does not mark).
In the present embodiment, described logistics platform 1 is positioned at one deck, described in disassemble job platform 2 and be positioned at two layers;
Described second jacking transferring device 14 and described rotation disassemble that platform 15 is corresponding to be arranged, and be provided with 4 ~ 5 groups, described jacking apparatus 17 is corresponding with described narrow overhang roll 18 to be arranged, and is provided with 3 ~ 4 groups;
Seperator 20 bored by the screen being provided with the operation simultaneously of 5 ~ 6 groups of coordination stations between the top end of described roller-Belt double-layer conveyer line 6 and the starting point place, upper strata of described double belt pipeline 7; Described transfer vector 8 is working plate with holes.
Process equipment of the present invention adopts three-dimensional rebuilding, is divided into job platform (namely disassembling job platform 2) and logistics plane (i.e. logistics platform 1).Operating personnel's activity and main and auxiliary equipment are all laid in the job platform of two layers.Described job platform arranges the logistics plane immediately below offering some dog-houses leads to according to line body.In described logistics plane, dog-house correspondence position places corresponding collection container (as space bag, storage cage etc.), connects the parts contained and split gained from each operation of job platform.Described logistics plane can hold the handbarrow contact carryings such as fork truck.
Flowing water technique disassembled by the waste and old television set of one as shown in Figure 1 to Figure 2, comprises following operation:
Operation 1, by disassembled television set, is sent to and disassembles job platform 2;
Operation 2, rises and unloads and reclaim the bonnet screw of described television set, then the TV body of remainder is placed to transfer vector 8, is then sent to operation 3;
Operation 3, extracts the plastic rear cover of described television set and drops into the thin treatment bench 10 of plastics and carry out subsequent treatment; The TV body of remainder enters operation 4 after the first automatic dust removing room 11 dedusting;
Operation 4, dismantles the wiring board in described television set and drops into the thin treatment bench 12 of wiring board and carry out subsequent treatment; The TV body of remainder enters operation 5 behind the second automatic dust removing room 13 again dedusting;
Operation 5, the TV body of remainder is sent to rotation and disassembles on platform 15, extracts the loudspeaker of described television set, tuner, transformer and king bolt, and drops into corresponding dog-house respectively; The TV body of remainder is disassembled platform 15 from described rotation and is transferred to operation 6;
Operation 6, extracts the degaussing coil of described television set, deflection coil and electron gun, and drops into corresponding dog-house respectively; The TV body of remainder enters operation 7;
Operation 7, the TV body of remainder is separated with described transfer vector 8, and empty described transfer vector 8 prepares again to accept the new television set disassembled along returning operation 2; The TV body of remainder realizes being separated of kinescope and front housing through narrow overhang roll 18; The front housing of the plastic material of gained is delivered to the thin treatment bench 10 of described plastics with working plate and is carried out subsequent treatment, and the kinescope of gained enters operation 8;
Operation 8, the cutting of the blast proof steel strap on described kinescope being peeled off with automatic polish glue-removing machine for picture tube 19 and carry out polishing except glue, peel off gained blast proof steel strap and drop into corresponding dog-house, the kinescope of remainder is through entering operation 9;
Operation 9, adopts screen cone seperator 20 to realize the panel glass of described kinescope and the cutting and separating of cone glass; The cone glass of gained puts into cone glass feeder 21, is sent to cone glass dog-house and collects after breaking into pieces; Then take out the planar mask in described kinescope, be sent to corresponding dog-house and collect; Finally collect the fluorescent material removed on described panel glass, remaining described panel glass is crossed and is sent to the collection of corresponding dog-house.
In the present embodiment, described transfer vector 8 is working plate with holes; In operation 1, adopt mechanical work-saving device 4 by disassembled television screen down, by climbing carrier bar 3 be sent to be positioned at two layers disassemble job platform 2;
In operation 2, artificial is unloaded and reclaims the bonnet screw of described television set, then shifted by the first jacking transferring device 9 by remainder and be placed to transfer vector 8, being then sent to operation 3 through carrier bar;
In operation 3, the plastic rear cover of television set described in manual removal also drops into the thin treatment bench 10 of plastics and carries out subsequent treatment; The TV body of remainder enters operation 4 after the first automatic dust removing room 11 dedusting;
In operation 4, the wiring board in television set described in artificial unloading also drops into the thin treatment bench 12 of wiring board and carries out subsequent treatment; The TV body of remainder enters operation 5 behind the second automatic dust removing room 13 again dedusting;
In operation 5, by 4 ~ 5 group of second jacking transferring device 14, the shunting of the TV body of remainder being sent to 4 ~ 5 rotations disassembles on platform 15, the loudspeaker of television set described in manual removal, tuner, transformer and king bolt, and drop into corresponding dog-house respectively; TV body employing the 3rd jacking transferring device 16 of remainder is disassembled platform 15 from each rotation and is confluxed to operation 6;
In operation 6, the degaussing coil of television set described in manual removal, deflection coil and electron gun, and drop into corresponding dog-house respectively; The TV body of remainder enters operation 7;
In operation 7, the TV body of remainder is separated with described transfer vector 8 when 3 ~ 4 groups of jacking apparatus 17, and empty described transfer vector 8 prepares again to accept the new television set disassembled along returning operation 2; The TV body of remainder realizes being separated of kinescope and front housing through 3 ~ 4 sections of narrow overhang rolls 18 of coordination; The front housing of the plastic material of gained is delivered to the thin treatment bench 10 of plastics with working plate and is carried out subsequent treatment, and the kinescope of gained enters operation 8;
In operation 8, adopt the operation simultaneously of 3 ~ 4 groups of coordination stations, with automatic polish glue-removing machine for picture tube 19 cutting of the blast proof steel strap on described kinescope peeled off and carry out polishing except glue, peel off gained blast proof steel strap and drop into corresponding dog-house, the kinescope of remainder enters operation 9 through the upper strata belt of roller-Belt double-layer conveyer line 6;
In operation 9, adopt the operation simultaneously of 5 ~ 6 groups of coordination stations, adopt screen cone seperator 20 to realize the panel glass of described kinescope and the cutting and separating of cone glass; The cone glass of gained, by manually putting into cone glass feeder 21, through lower floor's belt of described double belt pipeline 7 after breaking into pieces, is concentrated and is sent to cone glass dog-house and collects; Then take out the planar mask in described kinescope, be sent to corresponding dog-house by the lower floor of roller-Belt double-layer conveyer line 6 and collect; Finally adopt industrial dust collector to collect the fluorescent material removed on described panel glass, remaining described panel glass is sent to corresponding dog-house by the upper strata belt of double belt pipeline 7 and collects.
The present invention is described in detail in preferred embodiment above by concrete; but those skilled in the art should be understood that; the present invention is not limited to the above embodiment; within the spirit and principles in the present invention all; any amendment of doing, equivalent replacement etc., all should be included within protection scope of the present invention.