CN206263581U - A kind of lamp unit component semi-automatic assembly device - Google Patents
A kind of lamp unit component semi-automatic assembly device Download PDFInfo
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- CN206263581U CN206263581U CN201621339764.4U CN201621339764U CN206263581U CN 206263581 U CN206263581 U CN 206263581U CN 201621339764 U CN201621339764 U CN 201621339764U CN 206263581 U CN206263581 U CN 206263581U
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- unit component
- base station
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Abstract
A kind of lamp unit component semi-automatic assembly device,Including base station,Some removable flatcars,Some fixtures,Single head marks closely machine,Transmissive mirror buckle press-loading device,Three mark closely machine,Detent mechanism,PCL control systems and dynamical system,Some removable flatcars are movably mounted on base station and form loop along base station,Some grip separations are arranged on some removable flatcars and move therewith,Single head mark closely machine and three mark closely machine be sequentially arranged at along the direction of transfer of removable flatcar it is on base station and spaced,Transmissive mirror buckle press-loading device and detent mechanism are arranged on base station,PCL control systems control dynamical system drives some removable flatcars and detent mechanism motion,And control dynamical system to drive single head to mark closely machine respectively,The lamp unit component of machine and transmissive mirror buckle press-loading device to being placed on some fixtures is marked closely for three to assemble.Lamp unit component semi-automatic assembly device of the present utility model, improves the efficiency of lamp unit assembling components.
Description
Technical field
The utility model is related to lighting technical field, particularly a kind of lamp unit component semi-automatic assembly device.
Background technology
With technological progress and the lifting of automobile class, dipped headlight unit block (lens lamp unit) demand will add
Many, the simple strength by workman is assembled, and not only labour intensity is big, and packaging efficiency is low.
Utility model content
Regarding to the issue above, it is necessary to provide a kind of lamp unit component semi-automatic assembly device, it can improve assembling effect
Rate.
To achieve these goals, the technical solution adopted in the utility model is as follows：
A kind of lamp unit component semi-automatic assembly device, including base station, some removable flatcars, some fixtures, single head
Mark closely machine, transmissive mirror buckle press-loading device, three mark closely machine, two detent mechanisms, PCL control systems and dynamical systems, it is described
Some removable flatcars are movably mounted on the base station and form loop along the base station, and some grip separations are installed
Moved on some removable flatcars and with some removable flatcars, some fixtures are used to place lamp unit
Component, the single head marks closely machine and described three mark closely machine and are sequentially arranged at the base along the direction of transfer of the removable flatcar
It is on platform and spaced, the transmissive mirror buckle press-loading device be arranged on the base station on, in the single head mark closely machine and
Machine is simultaneously marked closely in three positions marked closely between machine near the single head, and described two detent mechanisms are arranged on the base station
And respectively close to the single head mark closely machine and described three mark closely machine, the PCL control systems control the dynamical system to drive
Some removable flatcars and the detent mechanism are moved, and control the dynamical system to drive the single head to mark closely respectively
Machine, described three mark closely machine and the transmissive mirror buckle press-loading device to the lamp unit component that is placed on some fixtures
Assembled.
Further, described two detent mechanisms are equiped with conical dowel pin moving up and down, described some removable
Location hole is mounted on dynamic flatcar, the conical dowel pin and the location hole coordinate, for consolidating the removable flatcar
It is fixed, screw is assembled into the lamp unit component.
Further, the conical dowel pin makes the precision controlling of the removable flatcar resetting in ± 0.5mm.
Further, the fixture includes ten groups, and fixture described in every group may be reversed 180 °, with respectively to the light fixture list
Two faces of first component are assembled.
Further, the dynamical system is band magnetism cylinder, and the PCL control systems control band magnetism cylinder drives respectively
Move some removable flatcars, the single head mark closely machine, described three mark closely machine, the transmissive mirror buckle press-loading device and institute
Detent mechanism is stated individually to operate.
Further, the single head marks closely machine and transmissive mirror buckle press-loading device synchronous operation.
Further, also switched including terminal automatic emergency stop, the terminal automatic emergency stop switch is arranged on the base station
Positioned at the position of producing line terminal, to prevent the lamp unit component for assembling from crossing terminal.
Due to using above-mentioned technical proposal, the utility model has the advantages that：
1. the lamp unit component semi-automatic assembly device that the utility model is provided, ingehious design fixture, by PCL controls
The some removable flatcar motions of system control, are manually installed to what is moved with some removable flatcars by lamp unit component
On fixture, at the same by PCL control systems control respectively single head mark closely machine, three mark closely machine and transmissive mirror buckle press-loading device pair
The lamp unit component being placed on fixture is assembled, and the lamp unit component being completed passes through artificial discharging.Treat fixture
When following some removable flatcars to playback, continue to repeat the assembling of a new round.Fixture makes the light fixture for being difficult to position and load and unload
Unit block, realizes in 1 second built-in fitting, and pickup in 1 second substantially increases efficiency, reduces the labour intensity of workman,
For quick and Automatic Assembling creates pacing factor, realize semi-automatic lens unit element lamp in addition to robot half from
Dynamic assembly line.
2. the lamp unit component semi-automatic assembly device that the utility model is provided, stabilization of equipment performance is good and easy to operate,
The product quality stabilization of assembling, meets Customer Quality requirement.
3. the lamp unit component semi-automatic assembly device that the utility model is provided, output investment ratio robot greatly reduces, and fits
Close the popularization of medium-sized and small enterprises.
4. the lamp unit component semi-automatic assembly device that the utility model is provided, can be by changing fixture, to adapt to dress
With different light fixture products, flexibility is high.
Brief description of the drawings
Fig. 1 is the structural representation of the lamp unit component semi-automatic assembly device that the utility model implementation method is provided.
Fig. 2 is the top view of the Fig. 1 for the lamp unit component semi-automatic assembly device that the utility model implementation method is provided.
Fig. 3 is the structural representation of the lamp unit component that the utility model implementation method is provided.
In accompanying drawing, 1- base stations, 2- may move flatcar, 3- fixtures, 4- single heads mark closely machine, 5- transmissive mirror buckles press-loading device,
6- tri- is marked closely machine, 7- lamp units component, 8- transmissive mirrors, 9- supports, 10- light barriers, 11- Lamp cups, 12- clampers, 14- and is begun
End station, 15- intermediate stations, 16- end stations.
Specific embodiment
Below in conjunction with the accompanying drawing in the utility model embodiment, the technical scheme in the utility model embodiment is carried out
Clearly and completely describe, it is clear that described embodiment is only a part of embodiment of the utility model, rather than whole
Embodiment.Based on the embodiment in the utility model, those of ordinary skill in the art are not under the premise of creative work is made
The every other embodiment for being obtained, belongs to the scope of the utility model protection.
It should be noted that when component is referred to as " being fixed on " another component, it can directly on another component
Or can also there is component placed in the middle.When a component is considered as " connection " another component, it can be directly connected to
To another component or may be simultaneously present component placed in the middle.When a component is considered as " being arranged at " another component, it
Can be set directly on another component or may be simultaneously present component placed in the middle.Term as used herein is " vertical
", " level ", "left", "right" and similar statement for illustrative purposes only.
Unless otherwise defined, all of technologies and scientific terms used here by the article is led with technology of the present utility model is belonged to
The implication that the technical staff in domain is generally understood that is identical.It is herein to be in term used in the description of the present utility model
The purpose of description specific embodiment, it is not intended that in limitation the utility model.Term as used herein " and/or " include
The arbitrary and all of combination of one or more related Listed Items.
Please referring also to Fig. 1, Fig. 2 and Fig. 3, the utility model implementation method provide a kind of semi-automatic group of lamp unit component
Assembling device, including base station 1, some removable flatcars 2, some fixtures 3, single head mark closely machine 4, transmissive mirror buckle press-loading device 5, three
Head marks closely machine 6, two detent mechanisms, PCL control systems (not shown) and dynamical system (not shown).Some removable flatcars 2
It is movably mounted on base station 1 and forms loop along base station 1, in the present embodiment, some removable flatcars 2 is along the shape of base station 1
Into loop counterclockwise.The interval of some fixtures 3 is arranged on some removable flatcars 2 and is moved with some removable flatcars 2, at this
In implementation method, fixture 3 includes ten groups, and ten groups of fixtures 3 are separately mounted on different removable flatcars 2.Per two neighboring folder
The spacing of tool 3 is 400mm.Ten groups of fixtures 3 are used to place lamp unit component 7, and every group of fixture 3 may be reversed 180 °, with respectively
Two faces to lamp unit component 7 assemble.In the present embodiment, lamp unit component 7 includes transmissive mirror 8, support
9th, light barrier 10, Lamp cup 11 and clamper 12.Single head mark closely machine 4 and three mark closely machine 6 along removable flatcar 2 direction of transfer according to
Secondary on base station 1 and spaced, transmissive mirror buckle press-loading device 5 is arranged on base station 1, and machine 4 is marked closely in single head
And three mark closely machine 6 between position and mark closely machine 4 near single head.In the present embodiment, single head marks closely machine 4 and three mark closely
Machine 6 is provided with sending screw function automatically, and is equipped with scarce nail alarm and fault alarm function.Two detent mechanisms are arranged on
Machine 4 is marked closely on base station 1 and respectively close to single head and three mark closely machine 6.Two detent mechanisms are equiped with and can move up and down
Conical dowel pin (not shown), taper location hole (not shown) is mounted on some removable flatcars 2, in present embodiment
In, two taper location holes, the taper positioning that two detent mechanisms 13 are installed are mounted on each removable flatcar 2
Sell each two.The conical dowel pin and the taper location hole coordinate, for fixing removable flatcar 2, by screw group
It is attached to the lamp unit component 7 on the fixture 3 on the removable flatcar 2.The conical dowel pin makes the removable weight of flatcar 2
The precision controlling of multiple positioning in ± 0.5mm so that screw is assembled into lamp unit component 7 exactly.The PCL control systems control
Making the dynamical system drives some removable flatcars 2 to move, and in the present embodiment, each removable flatcar 2 is individually operated.
The PCL control systems control the dynamical system to drive single head to mark closely 4, three, machine respectively and mark closely machine 6 and transmissive mirror buckle pressure
The lamp unit component 7 that mounting mechanism 5 pairs is placed on some fixtures 3 is assembled.In the present embodiment, the dynamical system
It is band magnetism cylinder, the PCL control systems control band magnetism cylinder drives some removable flatcars 2, single head to mark closely machine respectively
4th, machine 6, transmissive mirror buckle press-loading device 5 and two individually runnings of detent mechanisms 13 are marked closely for three.The PCL control systems control
The band magnetic air cylinder driven single head marks closely machine 4 and transmissive mirror buckle press-loading device 5 runs simultaneously.
In the present embodiment, the lamp unit component semi-automatic assembly device is also switched including terminal automatic emergency stop
(not shown) and three collecting box (not shown).The terminal automatic emergency stop switch is located at producing line terminal on base station 1
Position.When lamp unit component 7 has assembled and had little time to remove, the lamp unit component 7 on fixture 3 contacts the end
When end automatic emergency stop is switched, the horse back stop motion of some removable flatcars 2, to prevent the lamp unit component 7 for assembling from crossing
Terminal, so as to improve the security for operating with.Collecting box described in two of which is separately mounted to the two ends of base station 1, Ling Yisuo
The centre position that collecting box is installed on base station 1 is stated, for collecting lamp unit component 7.
The lamp unit component semi-automatic assembly device of the present utility model when in use, first, starts the PCL controls
System processed, the PCL control systems control the dynamical system to drive some removable flatcars 2 to move, and interval is arranged on some
Fixture 3 on removable flatcar 2 follows some removable flatcars 2 to move, when fixture 3 reaches top station 14, in top work
The workman of position 14 will check that intact Lamp cup 11 is put on fixture 3, checks that underproof Lamp cup 11 is put near top work manually
In the collecting box of position 14, while the clamper 12 of assembling will be needed to be inserted in the groove of Lamp cup 11；When fixture 3 reaches single head
When marking closely the position of machine 4, the PCL control systems control the dynamical system to drive the taper positioning of the detent mechanism
The taper location hole of the removable flatcar 2 of pin insertion, may move flatcar 2 and is sent screw automatically to the folder on Lamp cup 11 with fixed
Holder 12 is carried out marking closely operation, and clamper 12 and Lamp cup 11 are fixed together.Then the support 9 of assembling will be needed to be inserted in
In light microscopic 8, then transmissive mirror 8 is put on transmissive mirror buckle press-loading device 5, the PCL control systems control the dynamical system
System drives transmissive mirror buckle press-loading device 5 to press the buckle of transmissive mirror 8, and support 9 is firmly entangled into transmissive mirror 8.Position
In intermediate stations 15 workman will check assembling after transmissive mirror 8 it is whether qualified, it is underproof by transmissive mirror 8 take out be put into it is close
To wait to re-work in the collecting box of intermediate stations 15, fixture 3 is overturn 180 °, while intact light barrier 10 will be checked
It is put into the mounting hole of the Lamp cup 11 for turning, and the transmissive mirror 8 after assembling is put into corresponding position on light barrier 10；It
Afterwards, fixture 3 reaches three positions for marking closely machine 6, and the PCL control systems control the dynamical system to drive the detent mechanism
The conical dowel pin removable flatcar 2 of insertion the taper location hole, send with fixed removable flatcar 2 and automatically screw
To the transmissive mirror 8 after assembling, light barrier 10 and Lamp cup 11 mark closely operation, and using the gas with the discharge of magnetism cylinder
The grit of the automatic appearance of lamp unit component 7 to assembling, fiber are purged.Incoming terminal station 16, end station 16
Workman lamp unit component 7 taken out check, qualified carrying out pack, underproof to be put near the described of end station 16
Wait to re-work in collecting box, and fixture 3 is carried out into 180 ° of upset, so as to it follows removable flatcar 2 to playback reuse.
It is understood that fixture 3 is not limited to ten groups, in other embodiments, it can be more or less than ten groups.
It is understood that the dynamical system is not limited to band magnetism cylinder, in other embodiments, it can be electricity
Other dynamical systems such as machine.
It is understood that the conical dowel pin is not limited to taper, in other embodiments, it can be circle
Etc. other shapes.
It is understood that the taper location hole is not limited to taper, in other embodiments, it can be circle
Etc. other shapes.
Described above is directed to the detailed description of the preferable possible embodiments of the utility model, but embodiment is not limited to
Patent claim of the present utility model, the equal change or modification completed under the technical spirit suggested by all the utility model
Change, all should belong to the utility model and cover the scope of the claims.
Claims (7)
1. a kind of lamp unit component semi-automatic assembly device, it is characterised in that：Including base station, some removable flatcars, some
Fixture, single head mark closely machine, transmissive mirror buckle press-loading device, three mark closely machine, two detent mechanisms, PCL control systems and power
System, some removable flatcars are movably mounted on the base station and form loop, some folders along the base station
Tool interval is arranged on some removable flatcars and is moved with some removable flatcars, and some fixtures are used to put
Put lamp unit component, the single head marks closely machine and described three mark closely machine and pacify successively along the direction of transfer of the removable flatcar
On the base station and spaced, the transmissive mirror buckle press-loading device is arranged on the base station, in the list
Head mark closely machine and it is described three mark closely machine between position and mark closely machine near the single head, described two detent mechanisms are arranged on
Machine being marked closely on the base station and respectively close to the single head and described three marking closely machine, the PCL control systems control is described dynamic
Force system drives some removable flatcars and detent mechanism motion, and it is described to control the dynamical system to drive respectively
Single head mark closely machine, described three mark closely machine and the transmissive mirror buckle press-loading device to the light fixture that is placed on some fixtures
Unit block is assembled.
2. lamp unit component semi-automatic assembly device as claimed in claim 1, it is characterised in that：Described two detent mechanisms
Conical dowel pin moving up and down is equiped with, location hole is mounted on some removable flatcars, the taper is determined
Position pin and the location hole coordinate, and for fixing the removable flatcar, screw are assembled into the lamp unit component.
3. lamp unit component semi-automatic assembly device as claimed in claim 2, it is characterised in that：The conical dowel pin makes
The precision controlling of the removable flatcar resetting is in ± 0.5mm.
4. lamp unit component semi-automatic assembly device as claimed in claim 1, it is characterised in that：The fixture includes ten
Group, fixture described in every group may be reversed 180 °, be assembled with two faces respectively to the lamp unit component.
5. lamp unit component semi-automatic assembly device as claimed in claim 1, it is characterised in that：The dynamical system is band
Magnetism cylinder, the PCL control systems control band magnetism cylinder drives some removable flatcars, the single head to mark closely respectively
Machine, described three mark closely machine, the transmissive mirror buckle press-loading device and the detent mechanism and individually operate.
6. lamp unit component semi-automatic assembly device as claimed in claim 1, it is characterised in that：The single head mark closely machine and
The transmissive mirror buckle press-loading device synchronous operation.
7. lamp unit component semi-automatic assembly device as claimed in claim 1, it is characterised in that：Also include that terminal is automatically anxious
Guard's valve, the terminal automatic emergency stop switch is located at the position of producing line terminal on the base station, to prevent what is assembled
Lamp unit component crosses terminal.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621339764.4U CN206263581U (en) | 2016-12-08 | 2016-12-08 | A kind of lamp unit component semi-automatic assembly device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621339764.4U CN206263581U (en) | 2016-12-08 | 2016-12-08 | A kind of lamp unit component semi-automatic assembly device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206263581U true CN206263581U (en) | 2017-06-20 |
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ID=59044712
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621339764.4U Active CN206263581U (en) | 2016-12-08 | 2016-12-08 | A kind of lamp unit component semi-automatic assembly device |
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| Country | Link |
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| CN (1) | CN206263581U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108274234A (en) * | 2018-04-04 | 2018-07-13 | 盛裕科技(苏州)有限公司 | A kind of component semi-automation assembly line |
| CN108466055A (en) * | 2018-05-29 | 2018-08-31 | 佛山华数机器人有限公司 | A kind of automatic assembly production line |
| CN110091181A (en) * | 2018-09-20 | 2019-08-06 | 海拉胡克双合有限公司 | A kind of package system and its operating method for automobile lamp |
-
2016
- 2016-12-08 CN CN201621339764.4U patent/CN206263581U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108274234A (en) * | 2018-04-04 | 2018-07-13 | 盛裕科技(苏州)有限公司 | A kind of component semi-automation assembly line |
| CN108466055A (en) * | 2018-05-29 | 2018-08-31 | 佛山华数机器人有限公司 | A kind of automatic assembly production line |
| CN110091181A (en) * | 2018-09-20 | 2019-08-06 | 海拉胡克双合有限公司 | A kind of package system and its operating method for automobile lamp |
| CN110091181B (en) * | 2018-09-20 | 2021-05-11 | 海拉胡克双合有限公司 | Assembling system for automobile lamp and operation method thereof |
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