CN108464515B - Roller type orange peeling system and control method - Google Patents
Roller type orange peeling system and control method Download PDFInfo
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- CN108464515B CN108464515B CN201810690317.0A CN201810690317A CN108464515B CN 108464515 B CN108464515 B CN 108464515B CN 201810690317 A CN201810690317 A CN 201810690317A CN 108464515 B CN108464515 B CN 108464515B
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- 238000000034 method Methods 0.000 title claims abstract description 14
- 241000675108 Citrus tangerina Species 0.000 claims abstract description 50
- 239000000463 material Substances 0.000 claims abstract description 37
- 238000006748 scratching Methods 0.000 claims description 23
- 230000002393 scratching effect Effects 0.000 claims description 20
- 238000007599 discharging Methods 0.000 claims description 6
- 230000014759 maintenance of location Effects 0.000 claims description 3
- 238000005096 rolling process Methods 0.000 claims 1
- 238000010438 heat treatment Methods 0.000 abstract description 2
- 238000010025 steaming Methods 0.000 abstract description 2
- 206010040844 Skin exfoliation Diseases 0.000 description 162
- 239000010985 leather Substances 0.000 description 10
- 238000000926 separation method Methods 0.000 description 7
- 235000013372 meat Nutrition 0.000 description 6
- 238000010586 diagram Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 230000003321 amplification Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000003199 nucleic acid amplification method Methods 0.000 description 2
- 230000036346 tooth eruption Effects 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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- 239000002699 waste material Substances 0.000 description 1
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N7/00—Peeling vegetables or fruit
- A23N7/02—Peeling potatoes, apples or similarly shaped vegetables or fruit
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- Engineering & Computer Science (AREA)
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- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
Abstract
The invention discloses a roller type orange peeling system and a control method, wherein the roller type orange peeling system comprises a feeding and receiving device and a peeling device; the feeding and receiving device comprises a material box, a material receiving disc and a second motor used for controlling the material box to be opened and closed, the peeling device comprises a first motor, a rack, a peeling mechanism and a peeling mechanism, the peeling mechanism is arranged on the rack in sequence and used for cutting orange peels, the material box is connected with the peeling mechanism, the material receiving disc is connected with the peeling mechanism, and the second motor is connected with the peeling mechanism and the peeling mechanism respectively. The roller type orange peeling system takes the single chip microcomputer as a control device, and a full-automatic unmanned operation processing mode is completed. The peeling process is completed by the peeling mechanism, the peeling mechanism and the tangerine pith separating mechanism instead of the existing heating, orange steaming and peeling modes, so that the peeling integrity is high, and the orange flesh is not damaged. The problems that the existing equipment is too large, the efficiency is too low, the utilization rate of finished products is low, and the finished products cannot be directly eaten or processed by a process are effectively solved.
Description
Technical Field
The invention relates to the field of deep processing of agricultural products, in particular to the field of peeling of fruits, and particularly relates to a roller type orange peeling system and a control method, which can quickly and efficiently peel oranges.
Background
Orange product deep processing needs to peel oranges, and the existing orange peeling devices are all used for peeling oranges in large quantities. The existing orange devices are used in large-scale factories, and due to the fact that the existing orange devices are too large in size and complex in operation process, and need to be operated by multiple persons in a coordinated mode, the existing orange devices are limited in application range and are not suitable for families and catering industries, peeling efficiency of the existing orange devices is low, peeling is not clean, and the existing orange devices cannot be directly eaten or processed by other processes, and therefore the residual orange peels on oranges need to be peeled through secondary processing.
To the technical problem that has now, urgent needs an easy operation, convenient and efficient orange peeling apparatus, solve current orange peeling apparatus's problem.
Disclosure of Invention
Aiming at the problems in the prior art, the invention provides a lifting roller type orange peeling device which is provided with a peeling mechanism and a peeling mechanism, wherein the peeling mechanism is used for peeling orange peels, and then the peeling mechanism is used for peeling the orange peels.
The invention is realized by the following technical scheme:
a roller type orange peeling system comprises a feeding and receiving device and a peeling device; the feeding and receiving device comprises a material box, a material receiving disc and a second motor for controlling the material box to be opened and closed, the peeling device comprises a first motor, a rack, a peeling mechanism and a peeling mechanism, the peeling mechanism is arranged on the rack in sequence and used for cutting orange peels, the peeling mechanism is used for separating the orange peels, the material box is connected with the peeling mechanism, the material receiving disc is connected with the peeling mechanism, and the second motor is respectively connected with the peeling mechanism and the peeling mechanism;
the skin scratching mechanism comprises a plurality of skin scratching roller sets arranged at intervals, each skin scratching roller set comprises a driving skin scratching roller and a driven skin scratching roller, skin scratching knives are arranged on the driving skin scratching rollers and the driven skin scratching rollers, and the driving skin scratching rollers and the driven skin scratching rollers rotate oppositely;
the peeling mechanism comprises a plurality of peeling roller sets arranged at intervals, each peeling roller set comprises a driving peeling roller and a driven peeling roller, peeling teeth are arranged on the driving peeling rollers and the driven peeling rollers, the driving peeling rollers and the driven peeling rollers rotate in opposite directions, and gaps between the driving peeling rollers and the driven peeling rollers are smaller than the thickness of orange peels.
Preferably, the feeding and receiving device further comprises a single chip microcomputer, a pressure sensor is installed in the receiving disc, the pressure sensor, the first motor and the second motor are respectively connected with the single chip microcomputer, and the single chip microcomputer controls the first motor and the second motor to start and stop according to data of the pressure sensor.
Preferably, the peeling mechanism further comprises a first pressure roller, the first pressure roller is connected with the frame and located above the peeling mechanism, and a gap is arranged between the first pressure roller and the peeling roller set and is smaller than the diameter of the oranges.
Preferably, the peeling mechanism further comprises a second pressure roller, the second pressure roller is connected with the frame and located above the peeling mechanism, a gap is formed between the second pressure roller and the peeling roller group, and the gap is smaller than the diameter of the oranges.
Preferably, the peeling device further comprises an orange peel separating mechanism, the orange peel separating mechanism is arranged on the rack and connected with the first motor, the feeding end of the orange peel separating mechanism is connected with the peeling mechanism, and the discharging end of the orange peel separating mechanism is connected with the material receiving disc;
the tangerine pith separating mechanism comprises a plurality of tangerine pith separating roller sets, each tangerine pith separating roller set comprises a driving separating roller and a driven separating roller, the driving separating rollers and the driven separating rollers rotate oppositely, and gaps between the driving separating rollers and the driven separating rollers are smaller than the thickness of tangerine pith.
Preferably, the tangerine pith separating mechanism further comprises a resistance device, and the resistance device is connected with the rack and located above the tangerine pith separating mechanism and used for prolonging the retention time of the tangerine pulp on the tangerine pith separating mechanism.
Preferably, the resistance device comprises a U-shaped frame and a plurality of resistance rods arranged on a cross beam of the U-shaped frame, the U-shaped frame is arranged at the top of the rack, and the distance between every two adjacent resistance rods is larger than the diameter of the oranges.
Preferably, the number of the resistance devices is multiple, the resistance devices are sequentially arranged at intervals, and the resistance rods on the resistance devices are arranged along the output direction of the oranges in a staggered mode.
Preferably, the top surface of frame is the inclined plane, and the both sides on inclined plane are provided with the roll table fixed plate, and the mechanism of skinning is located the upper end on inclined plane, and peeling mechanism is located the lower extreme on inclined plane, and the both ends of skinning roller set and peeling roller set are respectively with roll table fixed plate swing joint, still are provided with elevating gear in the frame for adjust the inclination on inclined plane, and then control the roll-off speed of oranges.
The control method of the roller type orange peeling system comprises the following steps,
and 5, when the pressure sensor detects that the pressure value reaches a set value, the single chip microcomputer controls the second motor to stop, the material box stops conveying materials, after all the oranges on the peeling device are finished, the single chip microcomputer controls the first motor to stop, and the peeling device stops working.
Compared with the prior art, the invention has the following beneficial technical effects:
according to the roller type orange peeling system, oranges are conveyed to the peeling mechanism through the material box, the driving peeling roller and the driven peeling roller rotate oppositely, the peeling knife peels off the oranges under the rotating force, and when the peeled oranges are tilted, the peeling roller group can also pre-separate the tilted oranges; the peeled oranges enter a peeling mechanism, peeling teeth are pricked into the oranges, the oranges are pulled into a gap between a driving peeling roller and a driven peeling roller under the action of rotating force, orange pulp and the oranges are separated, and the separated oranges enter a material receiving disc.
The device adopts and cuts the structure and the structure of skinning, carries out perfect separation with tangerine meat and orange peel, and the completeness of skinning is high and reach the not damaged and peel, compares with traditional handicraft, has improved the efficiency of skinning of tangerine, and at the in-process of skinning, does not use chemical, has guaranteed the original taste of tangerine, whole link low carbon environmental protection, green production. Simple structure, safe and reliable, easy dismouting, easy transport, occupation space is little.
And a singlechip is further used as a control system to control the operation of the feeding and receiving device and the peeling device, so that the manpower resource is greatly reduced, and the full-automatic processing mode of unmanned operation is completed.
Further set up first pressure roller and second pressure roller on skin mechanism and peeling mechanism respectively, the pressure roller exerts pressure to the tangerine, makes skin and peeling easier.
And an orange peel separation roller set is further arranged and used for separating the orange peel of the orange, so that the orange flesh is cleaner, and the subsequent deep processing is facilitated.
Further set up resistance device, increase the dwell time of tangerine meat on tangerine pith separating mechanism, make the more clean of tangerine pith separation.
According to the control method of the roller type orange peeling system, the single chip microcomputer is used as a control center, and the single chip microcomputer controls the starting and stopping of the feeding and receiving device and the peeling device through data of the pressure sensor, so that the full-automatic processing mode of unmanned operation of the peeling system is realized, the human resources are greatly reduced, and the production cost is saved.
Drawings
FIG. 1 is a schematic diagram of a system configuration;
FIG. 2 is a schematic diagram of a debarking system;
FIG. 3 is a schematic structural view of a frame;
FIG. 4 is an installation diagram of the skin peeling mechanism, the peeling mechanism and the tangerine line separating mechanism;
FIG. 5 is a schematic chain wrap of the debarking system;
FIG. 6 is a front view of a chain winding of the debarking system;
FIG. 7 is a schematic view of the configuration of the resistance device and the first pressure roller;
FIG. 8 is a schematic chain wrap of the first pressure bar;
FIG. 9 is a schematic view of the structure of a bin;
FIG. 10 is a side view of a bin;
FIG. 11 is a front view of a bin;
fig. 12 is a circuit diagram of a material receiving system.
In the figure: 1-resistance device, 2-first pressure roller, 3-peeling motor, 4-frame, 5 material box, 6-peeling roller set, 7-tangerine fiber separation roller set, 8-peeling roller set, 15-material receiving disc, 1-1U-shaped frame, 1-2 resistance rod, 2-1 fixed rod, 4-1 supporting plate, 4-2 roller way fixing plate, 4-3 base, 4-4 connecting plate, 4-5 discharging plate, 4-6 lifting device, 5-1 box body, 5-2 inclined plate, 5-3 feeding motor, 5-4 single chip microcomputer, 5-5, 5-8 discharging hole of gathering plate and 5-9 channel door.
Detailed Description
The present invention will now be described in further detail with reference to the attached drawings, which are illustrative, but not limiting, of the present invention.
As shown in fig. 1 and 2, the roller type orange peeling system comprises a feeding and receiving system and a peeling system, wherein the feeding and receiving device comprises a receiving tray and a bin 5, and the peeling system comprises a rack 1, a peeling mechanism and an orange twine separating mechanism.
As shown in fig. 3, the top of the frame 1 is an inclined plane, the peeling mechanism and the tangerine pith separating mechanism are sequentially arranged on the top surface of the support 1, the bin 5 is arranged at the feed end of the support 1, the discharge port of the bin 5 is connected with the peeling mechanism, and the receiving tray 15 is arranged at the discharge end of the support 1. The bottom of the frame 1 is provided with a peeling motor 3, and the peeling motor 3 drives the peeling mechanism and the peeling mechanism to rotate through a chain.
The support 1 comprises a connecting plate 4-4, a base 4-3 and a support frame arranged on the base 4-3, the support frame comprises two support columns and two support plates 4-1, the two support columns are respectively vertically arranged on the top surface of the base 4-3 and are positioned at the same end, the connecting plate 4-4 is horizontally arranged on the base 4-3, one end of the connecting plate 4-4 is rotatably connected with the lower ends of the support columns through pins, the other end of the connecting plate 4-4 is connected with one end of the support plate 4-1 and can slide along the axial direction of the connecting plate 4-4, and the other end of the support plate 4-1 is rotatably connected with the upper ends of the support columns; the connecting plate 4-4, the supporting plate 4-1 and the supporting columns are connected to form a triangle, the supporting plate 4-1 is located on the oblique side, the upper end of the supporting plate 4-1 is a feeding end, the lower end of the supporting plate 4-1 is a discharging end, and the connecting plate 4-4 is further provided with a lifting device 4-6 for adjusting the inclination of the supporting plate 4-1 and further adjusting the falling speed of the oranges. The supporting plate 4-1 is provided with a roller way fixing plate 4-2, and the roller way fixing plate 4-2 is provided with a plurality of roller way mounting holes.
The lower ends of the two supporting plates 4-1 are also provided with discharge plates, one ends of the discharge plates 4-5 are connected with the side walls 4-1 of the two supporting plates, the upper ends of the discharge plates 4-5 are connected with the tangerine pith separating mechanism, and the lower ends of the discharge plates 4-5 are connected with the material box 5.
As shown in fig. 4, 5 and 6, the peeling mechanism comprises a plurality of peeling roller sets 8, a resistance device 1 and a first pressure roller 2, the plurality of peeling roller sets are arranged on two roller way fixing plates 4-2 at intervals and in parallel, the resistance device 1 and the first pressure roller 2 are respectively arranged above the peeling roller sets 8, the resistance device 1 is used for controlling the time of entering the oranges of the peeling roller sets, the peeling roller sets are prevented from being blocked, and the first pressure roller 2 and the peeling roller sets 8 are matched to cut the oranges.
The leather-cutting roller group 8 comprises a driving leather-cutting roller and a driven leather-cutting roller, the same ends of the driving leather-cutting roller and the driven leather-cutting roller are respectively provided with a first meshing gear, the driving leather-cutting roller drives the driven leather-cutting roller to rotate through the first meshing gear, the driving leather-cutting roller and the driven leather-cutting roller rotate oppositely, and the driving leather-cutting roller rotates clockwise to enable the oranges to move towards the material receiving disc; the other end of the driving peeling roller is also provided with a second meshing gear which is used for synchronously rotating with the first pressure roller. Two ends of the driving leather-scratching roller and the driven leather-scratching roller are respectively arranged in roller way mounting holes of a roller way fixing plate 4-2, a first meshing gear and a second meshing gear are positioned on the inner side of the roller way fixing plate 4-2, one end of the driving leather-scratching roller extends out of the roller way fixing plate 4-2, a driving gear is arranged on the extending end, and the driving gear is connected with a peeling motor 3 through a chain.
The active leather roller and the driven leather roller are provided with spline teeth, a plurality of leather knives are arranged on the spline teeth at intervals, the plurality of leather knives are arranged at equal intervals along the axis, the height of each leather knife is smaller than or equal to the thickness of orange peel, the active leather roller and the driven leather roller are arranged in a staggered mode, and the gap between the active leather roller and the driven leather roller is equal to or smaller than the height of each leather knife.
As shown in figure 7, a resistance device 1 is arranged at the inlet of the roller group, the resistance device comprises a U-shaped frame 1-1 and a plurality of resistance rods 1-2 arranged on a cross beam of the U-shaped frame, two ends of the U-shaped frame 1-1 are respectively connected to a supporting plate 4-1, the plurality of resistance rods 1-2 are vertically arranged on the cross beam of the U-shaped frame at equal intervals, and the interval between every two adjacent resistance rods is larger than the diameter of an orange. The U-shaped frame 1-1 is vertical to the supporting plate 4-1, and the resistance rod 1-2 is vertical to the horizontal plane. The resistance rods 1-2 are made of flexible materials, damage to the oranges is avoided, and rubber materials are selected preferably.
As shown in fig. 8, the first pressure roller 2 is installed above the peeling roller set through a fixing frame, the fixing frame comprises two fixing rods 2-1 which are symmetrically installed on the supporting plate respectively, rotating shafts are installed at the upper ends of the two fixing rods, the first pressure roller 2 is installed on the rotating shafts, the meshing gear is arranged at one end of the rotating shafts, the first pressure roller rotates oppositely to the active peeling roller through the meshing gear, a plurality of annular grooves are formed in the first pressure roller 2 at intervals, the cross sections of the annular grooves are arc-shaped, the annular grooves are used for positioning oranges in the peeling process, and the distance between the top surfaces of the peeling roller set and the grooves is smaller than the diameter of the oranges.
The peeling mechanism comprises a plurality of peeling roller sets 6 and second pressure rollers, and the structures and the rotation modes of the second pressure rollers and the first pressure rollers are the same; the peeling roller group 6 comprises a driving peeling roller and a driven peeling roller. The driving peeling roller and the driven peeling roller are the same as the driving peeling roller and the driven peeling roller in structure, installation mode and rotation mode, and the difference is that a plurality of peeling teeth are arranged on the peeling roller group 6, and peeling knives are replaced by the peeling teeth.
The peeling teeth are arranged at the tops of the spline teeth at intervals and are of cutting tooth structures, the rotating direction of the cutting teeth is the same as the rotating direction of the driving peeling roller, namely when the driving peeling roller rotates, the tooth tips of the cutting teeth are firstly inserted into orange peels. The height of the peeling teeth is less than the thickness of the orange peel, namely the clearance between the driving peeling roller and the driven peeling roller is less than the height of the peeling teeth.
The structure of second pressure roller and first pressure roller is the same, all adopt edible level rubber to make, the second pressure roller passes through the mount setting in peeling mechanism's top, after peeling through peeling mechanism through the orange, get into peeling mechanism, the initiative peeling roller rotates with driven peeling roller and second pressure roller respectively in opposite directions, the tooth of skinning pricks into the orange peel, then under the effect of rotating force, peel off the orange peel, the orange peel is in the clearance of changeing over into initiative peeling roller and driven peeling roller simultaneously, because this clearance is less than the thickness of orange peel, consequently under the clamping force of initiative peeling roller and driven peeling roller, peel off the orange peel.
The tangerine pith separating mechanism is used for getting rid of the tangerine pith on the tangerine meat, tangerine pith separating mechanism includes a plurality of tangerine pith separating roller set 7, tangerine pith separating roller set 7 is including initiative separating roller and driven separating roller, structure, mounting means and the rotation mode homogeneous phase of the skin roller is drawn with the initiative to initiative separating roller and driven separating roller and is the same with the initiative, the difference lies in, the surface of initiative separating roller and driven separating roller is glossy arc surface, the clearance between initiative separating roller and the driven separating roller is less than the thickness of tangerine pith.
The top interval of tangerine pith separating mechanism is provided with a plurality of resistance device 1, and the 1-2 staggered arrangement of resistance stick on a plurality of resistance device 1 for reduced the speed of tangerine forward motion, thereby increase the time that the tangerine stops on tangerine pith separating mechanism, make tangerine pith separating mechanism can separate the tangerine pith on the tangerine meat completely, the tangerine meat after the separation passes through out the flitch and gets into in the take-up pan 15.
The skin cutting mechanism comprises three skin cutting roller sets 5, the main peeling mechanism comprises three skin cutting roller sets 6, and the tangerine pith separating mechanism comprises four tangerine pith separating roller sets 7. The chain winds on the driving shafts of a driving gear of the driving peeling roller, a driving gear of the driving separation roller and a peeling motor 3 in sequence, the peeling motor 3 drives the peeling mechanism, the main peeling mechanism and the orange twine separation mechanism to rotate through the chain, the winding mode of the chain needs to ensure that the two rollers in the same group rotate in opposite directions, and the driving wheel rotates clockwise, namely rotates towards the material receiving disc.
As shown in fig. 9, 10 and 11, the material box 5 comprises a box body 5-1, a single chip microcomputer 5-4 and a feeding motor 5-3, a discharge hole 5-8 is arranged on the side wall of the box body 5-1, a passage door 5-9 is arranged on the discharge hole 5-8, a connecting shaft is also arranged on the side wall above the discharge hole 5-8, one end of the connecting shaft is connected with the side wall, the other end is connected with the passage door 5-9, a chain wheel is also arranged on the connecting shaft, the chain wheel is connected with the feeding motor 5-3 through a transmission chain, the feeding motor drives the chain wheel to rotate through the transmission chain, and then the channel door 5-9 is driven to rotate to open the discharge hole 5-8, the feeding motor 5-3 and the peeling motor 3 are respectively connected with the single chip microcomputer 5-4, the receiving disc 15 is internally provided with a pressure sensor, and the pressure sensor is connected with the single chip microcomputer 5-4.
The box body 5-1 is also provided with an arc-shaped inclined plate 5-2, the lower end of the inclined plate 5-2 is connected with the bottom surface of the box body 5-1 and is positioned at the position of the discharge port 5-8, the upper end of the inclined plate 5-2 is connected with the upper part of the side wall of the box body 5-1, the side wall is parallel to the side wall provided with the discharge port 5-8, a gathering plate 5-5 is also arranged between the lower end of the inclined plate 5-2 and the outlet, the gathering plates 5-5 are symmetrically arranged at two sides of the discharge port, oranges are placed and stacked at two sides of the bottom of the box, and the oranges can be output from the discharge.
The working principle of the roller type orange peeling system provided by the invention is explained in detail below.
As shown in fig. 12, the switch is turned on, because there is no orange meat in the receiving tray 15 before the system works, the pressure of the receiving tray 15 is less than the set pressure of the pressure sensor, the pressure sensor generates an analog signal, the analog signal is converted into a digital signal by the AD converter, the digital signal is input into the single chip microcomputer, the input value signal is less than the set value signal, the single chip microcomputer 5-4 gives a high potential to the amplification circuit of the peeling motor 3 to close the relay contact, the peeling motor 3 is turned on, then the single chip microcomputer 5-4 gives a high potential to the amplification circuit of the feeding motor 5-3 to close the relay contact, the feeding motor 5-3 is started, and the whole system starts to operate.
The oranges roll down the inclined plates 5-2 on the oranges, the oranges are stacked at the gathering plates 5-5, the feeding motor 5-3 drives the access door 5-9 to be opened through the rotating shaft, the oranges are extruded out of the discharge holes 5-8, the oranges enter the peeling mechanism through the resistance device 1, and the resistance device 1 can effectively control the number of the oranges entering the peeling mechanism to prevent blockage.
Three peel roller set 8 of the peeling mechanism rotate, the orange rolls into between the peel roller set 8 and the first pressure roller 2, the driving peel roller rotates oppositely to the driven peel roller and the first pressure roller respectively, the peeling knife peels the orange under the pressure of the first pressure roller 2, meanwhile, the orange can be rolled into a gap between the driving peel roller 1-1 and the driven peel roller 1-2 due to the fact that the driving peel roller and the driven peel roller rotate oppositely, and the orange is peeled in advance under the action of pulling force.
The orange gets into peeling mechanism behind peeling mechanism, the initiative peeling roller rotates with driven peeling roller and second pressure roller respectively in opposite directions, under the effect of second pressure roller, the tooth of skinning on initiative peeling roller and the driven peeling roller is pricked into the orange in, and make orange peel and tangerine flesh initial segregation under the turning force, the tooth of skinning simultaneously draws the orange peel into the clearance between initiative peeling roller and the driven peeling roller, because the clearance is less than orange peel thickness, consequently produce the clamping force to the orange peel at the peeling roller group, and peel off the orange peel under the turning force.
After the orange peel is peeled off, the orange pulp enters the orange peel separating mechanism, the driving separating roller and the driven separating roller rotate oppositely, and the orange peel is peeled off from the gap between the driving separating roller and the driven separating roller because the gap between the driving separating roller and the driven separating roller is smaller than the thickness of the orange peel, and the orange peel has certain viscosity. Meanwhile, a plurality of resistance devices 1 are arranged above the tangerine pith separating mechanism, and the resistance devices can prolong the retention time of tangerine pulp on the tangerine pith separating mechanism, so that the tangerine pith is separated more cleanly.
The orange skin after being separated slides into the material receiving tray 15 through the discharging plate 4-5, when the weight of the orange flesh in the material receiving tray 15 is larger than the set pressure of the pressure sensor, the pressure sensor generates an analog signal, the analog signal is converted into a digital signal through the AD converter, the digital signal is input into the single chip microcomputer, and the single chip microcomputer enables the passage door 5-9 to be closed through the feeding motor 5-3.
The set pressure of the pressure sensor is smaller than the total capacity of the receiving disc, so that the residual oranges on the peeling system can continuously slide into the receiving disc after the passage doors 5-9 are closed, and waste caused by the fact that the oranges on the peeling system fall to the outer side of the receiving disc due to the fact that the receiving disc is full of oranges.
According to the roller type orange peeling system, the single chip microcomputer serves as a control device, so that human resources are greatly reduced, and a full-automatic unmanned treatment mode is completed. The peeling process is completed by the peeling mechanism, the peeling mechanism and the tangerine pith separating mechanism instead of the existing heating, orange steaming and peeling modes, so that the peeling integrity is high, and the orange flesh is not damaged. The problems that the existing equipment is too large, the efficiency is too low, the hands are insufficient, the utilization rate of finished products is low, and the direct eating or the re-processing cannot be carried out are effectively solved, so that the development of the catering industry field in China is more perfect and more professional, and the living standard of people in China is improved.
The above-mentioned contents are only for illustrating the technical idea of the present invention, and the protection scope of the present invention is not limited thereby, and any modification made on the basis of the technical idea of the present invention falls within the protection scope of the claims of the present invention.
Claims (3)
1. A roller type orange peeling system is characterized by comprising a feeding and receiving device and a peeling device; the feeding and receiving device comprises a material box (5), a material receiving disc (15) and a second motor for controlling the material box to be opened and closed, the peeling device comprises a first motor, a rack (4), a peeling mechanism and a peeling mechanism, the peeling mechanism is arranged on the rack in sequence and used for cutting orange peels, the peeling mechanism is used for separating the orange peels, the material box (5) is connected with the peeling mechanism, the material receiving disc (15) is connected with the peeling mechanism, and the first motor is respectively connected with the peeling mechanism and the peeling mechanism;
the skin scratching mechanism comprises a plurality of skin scratching roller sets (8) which are arranged at intervals, each skin scratching roller set (8) comprises a driving skin scratching roller and a driven skin scratching roller, skin scratching knives are arranged on the driving skin scratching rollers and the driven skin scratching rollers, and the driving skin scratching rollers and the driven skin scratching rollers rotate oppositely;
the peeling mechanism also comprises a first pressure roller, the first pressure roller is connected with the rack (4) and is positioned above the peeling mechanism, a gap is formed between the first pressure roller and the peeling roller set (8), the gap is smaller than the diameter of an orange, the pressure roller is of a cylindrical structure, and a plurality of annular grooves are formed in the circumferential surface of the pressure roller;
the peeling mechanism comprises a plurality of peeling roller sets (6) which are arranged at intervals, each peeling roller set (6) comprises a driving peeling roller and a driven peeling roller, peeling teeth are arranged on the driving peeling rollers and the driven peeling rollers, the driving peeling rollers and the driven peeling rollers rotate oppositely, the gap between the driving peeling rollers and the driven peeling rollers is smaller than the thickness of orange peel, and the peeling teeth are arranged on the top surfaces of the spline teeth;
the peeling device also comprises an orange peel separating mechanism, the orange peel separating mechanism is arranged on the rack and is connected with the first motor, the feeding end of the orange peel separating mechanism is connected with the peeling mechanism, and the discharging end of the orange peel separating mechanism is connected with the receiving disc (15);
the tangerine line separating mechanism comprises a plurality of tangerine line separating roller sets (7), each tangerine line separating roller set comprises a driving separating roller and a driven separating roller, the driving separating rollers and the driven separating rollers rotate oppositely, the surfaces of the driving separating rollers and the driven separating rollers are smooth arc surfaces, and the gap between the driving separating rollers and the driven separating rollers is smaller than the thickness of tangerine lines;
the tangerine pith separating mechanism further comprises a resistance device (1), the resistance device (1) is connected with the rack and located above the tangerine pith separating mechanism and used for prolonging the retention time of tangerine pulp on the tangerine pith separating mechanism, the number of the resistance devices is multiple, the resistance devices are sequentially arranged at intervals, and the resistance rods (1-2) on the resistance devices are arranged along the output direction of oranges in a staggered mode;
the resistance device (1) comprises a U-shaped frame (1-1) and a plurality of resistance rods (1-2) arranged on a cross beam of the U-shaped frame, the U-shaped frame (1-1) is installed at the top of the rack (4), and the distance between every two adjacent resistance rods is larger than the diameter of an orange;
the feeding and receiving device further comprises a single chip microcomputer, a pressure sensor is installed in the receiving disc, the pressure sensor, the first motor and the second motor are respectively connected with the single chip microcomputer, and the single chip microcomputer controls the first motor and the second motor to be started and stopped according to data of the pressure sensor;
the control method of the roller type orange peeling system comprises the following steps:
step 1, a pressure sensor monitors the pressure value of a receiving disc, when the pressure value is smaller than the set pressure of the pressure sensor, a single chip microcomputer controls a first motor to start, and a peeling device works;
step 2, the singlechip controls a second motor to start, and the material box (5) starts to convey materials to the peeling mechanism;
step 3, the driving leather-cutting roller and the driven leather-cutting roller of the leather-cutting roller group (8) rotate oppositely, and the leather-cutting knife cuts;
step 4, the oranges obtained in the step 3 enter a peeling mechanism, a driving peeling roller and a driven peeling roller rotate oppositely to separate the oranges, and the separated orange flesh enters a receiving disc (15);
and 5, when the pressure sensor detects that the pressure value reaches a set value, the singlechip controls the second motor to stop, the material box (5) stops conveying materials, and after all the oranges on the peeling device are finished, the singlechip controls the first motor to stop and the peeling device stops working.
2. A roller-type orange peeling system as claimed in claim 1, characterized in that said peeling means further comprise a second pressure roller connected to the frame (4) and located above the peeling means, the second pressure roller being arranged with a gap smaller than the diameter of the orange between the second pressure roller and the peeling roller group (6).
3. The roller type orange peeling system according to claim 1, wherein the top surface of the frame (4) is an inclined surface, roller way fixing plates are arranged on two sides of the inclined surface, the peeling mechanism is arranged at the upper end of the inclined surface, the peeling mechanism is arranged at the lower end of the inclined surface, two ends of the peeling roller group (8) and two ends of the peeling roller group (6) are movably connected with the roller way fixing plates respectively, and the frame (4) is further provided with a lifting device (4-6) for adjusting the inclination of the inclined surface and further controlling the rolling speed of oranges.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201810690317.0A CN108464515B (en) | 2018-06-28 | 2018-06-28 | Roller type orange peeling system and control method |
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| CN201810690317.0A CN108464515B (en) | 2018-06-28 | 2018-06-28 | Roller type orange peeling system and control method |
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| CN108464515A CN108464515A (en) | 2018-08-31 |
| CN108464515B true CN108464515B (en) | 2021-04-13 |
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Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109170948B (en) * | 2018-09-28 | 2020-05-01 | 温州大学瓯江学院 | Automatic orange peeling machine |
| CN109198689B (en) * | 2018-10-16 | 2021-11-12 | 房孝兰 | Onion deep processing device |
| CN110810766B (en) * | 2019-11-25 | 2024-01-23 | 华南农业大学 | Automatic collection method and device for tea branch citrus collaterals |
| CN110973671B (en) * | 2019-12-19 | 2022-02-18 | 江西桔娃食品有限公司 | Tangerine vein clearing device for preparing mandarin orange stuffing |
| CN112385858A (en) * | 2020-10-22 | 2021-02-23 | 沈东良 | Asparagus peeling apparatus is used in chinese-medicinal material processing |
| CN114009718A (en) * | 2021-11-12 | 2022-02-08 | 邵阳心连心食品有限公司 | Orange can production device and processing method |
Family Cites Families (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4444096A (en) * | 1982-10-29 | 1984-04-24 | Imdec S.R.L. | Fruit peeling rollers |
| JPH02104267A (en) * | 1988-10-12 | 1990-04-17 | Hidetsugu Tsujita | Method for skinning of segment of citrus fruit and cutting of segment |
| US20020100373A1 (en) * | 2001-01-31 | 2002-08-01 | Bernard Granger | Apparatus for dehusking small fruits |
| CN1289012C (en) * | 2004-12-30 | 2006-12-13 | 象山双鱼轻工机械有限公司 | Peeling machine for orange |
| CN102429315B (en) * | 2011-11-22 | 2013-12-11 | 浙江省农业科学院 | Citrus peeler |
| CN202890419U (en) * | 2012-11-26 | 2013-04-24 | 孙震鹏 | Profile modeling feeding roller type orange skin peeling machine |
| CN204444142U (en) * | 2014-12-22 | 2015-07-08 | 辣妹子食品股份有限公司 | The full-automatic peeling cleaning machine of a kind of orange |
| CN204733883U (en) * | 2015-05-20 | 2015-11-04 | 江西信明坊食品发展有限公司 | Be used for navel orange device of skinning |
| CN105901748B (en) * | 2016-04-25 | 2018-08-31 | 蒙庆刚 | Tomato removes the peel designated port machine |
| CN107373698B (en) * | 2017-07-13 | 2019-10-25 | 湖北工业大学 | A kind of citrus auto peeling machine |
| CN107865453B (en) * | 2017-12-08 | 2023-06-23 | 台州市通益机械设备有限公司 | Oranges and tangerines decorticator |
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