CN108455249A - A kind of bagged material automatic sorting truck-loading facilities - Google Patents
A kind of bagged material automatic sorting truck-loading facilities Download PDFInfo
- Publication number
- CN108455249A CN108455249A CN201810283180.7A CN201810283180A CN108455249A CN 108455249 A CN108455249 A CN 108455249A CN 201810283180 A CN201810283180 A CN 201810283180A CN 108455249 A CN108455249 A CN 108455249A
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- feed track
- main feed
- sorting
- conveyer belt
- bagged material
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- 239000000463 material Substances 0.000 title claims abstract description 44
- 230000007704 transition Effects 0.000 claims abstract description 14
- 230000033001 locomotion Effects 0.000 claims description 10
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 4
- 229910052782 aluminium Inorganic materials 0.000 claims description 4
- 230000008676 import Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 11
- 238000010586 diagram Methods 0.000 description 7
- 229910000831 Steel Inorganic materials 0.000 description 4
- 239000010959 steel Substances 0.000 description 4
- CZMRCDWAGMRECN-UGDNZRGBSA-N Sucrose Chemical compound O[C@H]1[C@H](O)[C@@H](CO)O[C@@]1(CO)O[C@@H]1[C@H](O)[C@@H](O)[C@H](O)[C@@H](CO)O1 CZMRCDWAGMRECN-UGDNZRGBSA-N 0.000 description 2
- 229930006000 Sucrose Natural products 0.000 description 2
- 230000000712 assembly Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 230000032258 transport Effects 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 230000008901 benefit Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000001186 cumulative effect Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 235000020004 porter Nutrition 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/34—Devices for discharging articles or materials from conveyor
- B65G47/46—Devices for discharging articles or materials from conveyor and distributing, e.g. automatically, to desired points
- B65G47/50—Devices for discharging articles or materials from conveyor and distributing, e.g. automatically, to desired points according to destination signals stored in separate systems
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/82—Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G67/00—Loading or unloading vehicles
- B65G67/02—Loading or unloading land vehicles
- B65G67/04—Loading land vehicles
- B65G67/08—Loading land vehicles using endless conveyors
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Aviation & Aerospace Engineering (AREA)
- Branching, Merging, And Special Transfer Between Conveyors (AREA)
- Discharge Of Articles From Conveyors (AREA)
Abstract
The present invention provides a kind of bagged material automatic sorting truck-loading facilities, includes transition feed track, main feed track successively along the conveying direction of material, and laterally sorting feed track is equipped in the middle part of main feed track, and main feed track tail end is connected with longitudinal sorting feed track；Main feed track and lateral sorting feed track junction are equipped with reversing arrangement, automatic loading device is installed below main feed track, bagged material completes automatic loading after entering automatic loading device from laterally sorting feed track, the automation degree of equipment is high, conevying efficiency is high, a large amount of manpower has been saved, the production cost of enterprise is substantially reduced.
Description
Technical field
It is especially a kind of for bagged material conveying, the automation of sorting and entrucking the present invention relates to a kind of transport device
Equipment.
Background technology
The cooperation of the car loading operation of traditional bagged material, typically manpower and fork truck is completed, and this operating type is on the one hand
Handling efficiency is relatively low, and working strength is very big, and cost of labor is very high.For this present situation, domestic sectors are all big at present
It pushes into intelligence manufacture to solve low production efficiency, the problems such as operation cost is high.
Such as：1. Chinese patent, application number：201410458723.6 title：A kind of three stackings on stacking pipeline
Position pallet-free storehouse palletizing apparatus, applicant：Qingdao Baojia Automation Equipment Co., Ltd., abstract：On a kind of stacking pipeline
Three stacking position tray-free stacking equipment corresponds to three production lines A, B, C and three stacking positions by a robot palletizer (17),
Three stacking positions correspond respectively with three production lines A, B, C, and three production lines A, B, C are respectively by conveying equipment by material
Bag is transported on the crawl of three double standby before robot palletizer (17) (1) position, according to pipeline conveying speed, robot palletizer
(17) crawl different material is put on corresponding pallet successively.The palletizing apparatus fully and rationally uses place space in factory and provides
Source, based on existing production line, the double gripper mechanism of two bags of materials can be captured during use simultaneously, is reducing production cost
While with cost of labor, production efficiency is greatly improved, realizes unmanned pallet comprehensively.
2. Chinese patent, application number：201620661627.6 title：Material bag Palletised carry equipment, applicant：Changzhou
Rong Chuan automated arms limited liability company, abstract：A kind of material bag Palletised carry equipment is disclosed, it coordinates with robot palletizer
Running includes track pair, automatic control device and the platform truck with the configuration of track pair with it, is set to constitute railcar carrying
It is standby；And under the control of automatic control device, realizes and material bag stacking is automatically continuously transported to material bag stacking storage repository
For main feature；With reasonable for structure, saving manpower, the features such as work efficiency is high, and site environment is good is carried.
Above-mentioned automated handling system main machine people and electric flatbed tricycle match or robot cooperation ancillary equipment is complete
At stacking work is carried, life could be met with flat car by generally needing to configure more set robots using the enterprise of this operating type
Produce load, up-front investment is larger, and maintenance cost is also higher, and workshop need reserved part open space could meet robot and
Flat car operation.
Invention content
It is an object of the invention to：A kind of high degree of automation is provided, production efficiency is high, and at low cost, floor space is small
Bagged material automatic sorting truck-loading facilities, to solve the problems in above-mentioned background technology.
The invention is realized by the following technical scheme：
A kind of bagged material automatic sorting truck-loading facilities includes transition feed track, main conveying successively along the conveying direction of material
Road, main feed track middle part are equipped with laterally sorting feed track, and main feed track tail end is connected with longitudinal direction and sorts feed track；Main feed track and
Laterally sorting feed track junction is equipped with reversing arrangement；
Automatic loading device is installed below the laterally sorting feed track, the automatic loading device includes the frame of channel steel welding
Frame, frame roof lower section fix Welder's shape rail, walking wheel assembly and guide wheel assemblies are equipped on the work shape rail flange plate.
The walking wheel assembly is provided with retarder, and retarder is connected with motor, which has braking and converter plant,
The motor is controlled by PLC control system, traveling wheel Component driver entrucking conveyer belt horizontal motion.
The driven wheel assembly both sides are equipped with pulley blocks, which is mounted on connecting plate, and the connecting plate passes through pin
Axis is connect with support base, and support base is fixed with entrucking conveyer belt by bolt mode, and driven wheel assembly takes up branch to entrucking conveying
Support guiding role.
The entrucking conveyer belt endpiece is provided with hinged tilting section, and the movable end of supporting rack is supported below tilting section,
The supporting rack other end is hinged with conveyor belt support, and conveyor belt support is fixed in below entrucking conveyer belt, conveyor belt support top peace
Equipped with electronic chain block, the chain of electronic chain block is connect with supporting support, and the electronic chain block folding and unfolding chain can make support
Frame rotates, and tilting section, which follows, does banking motion.When electronic chain block tightens chain, supporting rack is rotated up, and tilting section lifts；Electricity
Dynamic chain block loosens chain, and supporting rack rotates down, and tilting section declines.
The entrucking conveyer belt can be manually controlled by control panel, or be controlled at Shop floor control center；The two setting is mutual
Lock function, when opening a wherein end switch, other end control panel locks, avoids maloperation and cause safety accident automatically.
The reversing arrangement includes the portal upright post for being installed on main feed track both sides, the crossbeam being supported in above column, institute
It states and DT type electric pushrods is installed on crossbeam, which is equipped with adjustable limit switch, and the DT types are electronic to be pushed away
Bar driving lower section deflector moves up and down, and deflector is placed with vertical angle of inclination, horizontal for importing material from main feed track
To on sorting feed track or automatic loading device, deflector both ends are connect with guide rail.When deflector lifts, material is along main feed track
It transports always and does not change travelling route；When deflector is put down, material is imported by deflector in another conveyer belt.
Transition feed track front end is provided with the cylinder with guide rod, and cylinder is installed on conveyer belt one by aluminum section bar frame
Side, the cylinder reject unqualified material according to PLC signal transverse movements, are entered later by the taper bend pulley of rear end
Main feed track.
The main feed track, laterally sorting feed track and longitudinal sorting feed track front end are equipped with and flow through conveying for recording
Device material quantity auto-counter system, the auto-counter system acquire signal, photoelectric transfer by symmetrical photoelectric sensor
Sensor is connected with digital display screen, and the main feed track counter display number is cumulative with each sorting feed track counter display number
Value is consistent.
Material can be delivered to transit depot by the laterally sorting feed track and longitudinal sorting feed track.
Apparatus of the present invention operation principle is as follows：Bagged material enters transition feed track, transition feed track from packaging line
Substandard product is rejected according to PLC control system judgement, subsequently enters main feed track, is controlled and is commutated according to PLC system
Device sorts material, and the lateral sorting feed track of flow direction and longitudinal sorting feed track, sort feed track again by material respectively
It is fed directly to warehouse or automatic loading device, has parked truck below automatic loading device, automatic loading device is by can
Material is filled to always compartment tail portion by the entrucking conveyer belt of walking automatically from carriage head, and during which truck only needs 1 without movement
Name operative employee controls the walking position of entrucking conveyer belt and the angle of inclination of conveyer belt tail end minor details and one
Materials in carriage is carried out simple position adjustment by entrucking work.
Advantage obtained by the present invention is：
1. the present invention can make full use of existing workshop space, it is direct to reduce processes, the products produced such as stacking, indirect conveying
Sorting is delivered in truck or warehouse, reduces intermediate all swivel links, and efficiency greatly improves, and manual operation post largely reduces,
More originally reduced original 5-8 people of workshop stacking worker, 5-8 people of porter, 4-5 people of entrucking worker reduces by 15 people in total
More than, it is basic to realize automation, substantially reduce the production cost of enterprise.
2. compared compared with conventional conveyor loading apparatus, the present invention during entrucking truck can remains stationary state, pass through
Loading automatization is realized in the position and end angle of inclination of mobile entrucking conveyer belt, only needs an operating personnel and an entrucking
Work, and carry intensity and greatly reduce.
It is universal component using parts, relative to mechanism 3. apparatus of the present invention are improved based on conventional conveyor belt
Complicated articulated robot, product cost is low, and operation and maintenance are more easy, runs more stable reliable.
Description of the drawings：
Fig. 1 is the dimensional structure diagram of the present invention；
Fig. 2 is Fig. 1 overlooking structure diagrams；
Fig. 3 is transition feed track dimensional structure diagram；
Fig. 4 is reversing arrangement dimensional structure diagram；
Fig. 5 is that automatic loading device conveyer belt connect dimensional structure diagram with frame；
Fig. 6 is automatic loading device partial structural diagram；
Fig. 7 is automatic loading device supporting rack dimensional structure diagram；
Figure label explanation：
1, transition feed track；2, main feed track；3, warehouse；4, feed track is laterally sorted；5, reversing arrangement；6, automatic loading fills
It sets；7, auto-counter system；8, longitudinal sorting feed track；11, cylinder；12, aluminum section bar frame；13, conveyer belt；51, electronic
Push rod；52, cross bar；53, limit switch；54, pillar；55, guide rail；56, deflector；61, frame；62, walking wheel assembly；63、
Work shape rail；64, driven wheel assembly；65, entrucking conveyer belt；67, tilting section；610, supporting rack；610A, guide wheel；610B, suspension hook
Hole；610C, hollow shaft；611, control panel；613, conveyor belt support.
Specific implementation mode：
Refering to fig. 1 and Fig. 2, include transition feed track 1, main feed track 2 successively along the conveying direction of material, in main feed track 2
Portion is equipped with laterally sorting feed track 4, and 2 tail end of main feed track is connected with longitudinal sorting feed track 8,2 middle part lower section peace of main feed track
Equipped with automatic loading device 6, main feed track 2 and laterally sorting 4 junction of feed track and main feed track 2 and automatic loading dress
It sets 6 junctions and reversing arrangement 5 is installed.
Refering to Fig. 3, transition feed track front end is provided with the cylinder 11 with guide rod, and cylinder 11 passes through aluminum section bar frame 12
It is installed on 13 one side of conveyer belt, the cylinder rejects unqualified material according to PLC signal transverse movements, passes through rear end later
Taper bend pulley enters main feed track 2.
Refering to 4, the reversing arrangement 5 includes the portal upright post 54 for being installed on main feed track both sides, is supported in above column
Crossbeam 52, the crossbeam side is equipped with DT types electric pushrod 51, which is equipped with adjustable limit switch
53, DT types electric pushrod driving lower section deflector 56 moves up and down, and deflector 56 is connect by guide rail 55 with two heel posts,
The deflector is installed on different angle above main feed track according to two heel post installation sites.
Refering to Fig. 5 and Fig. 6, the automatic loading device 6 includes the frame 61 of channel steel welding, and weldering is fixed below frame roof
It is connected to I-steel 63, walking wheel assembly 62 and driven wheel assembly 64 are installed on the I-steel flange plate；Walking wheel assembly 62
65 horizontal motion of entrucking conveyer belt, walking wheel assembly 62 is driven to be made of motor and retarder, motor is with braking and becomes
Frequency device；64 both sides of driven wheel assembly are equipped with pulley blocks, which is mounted on connecting plate, and connecting plate passes through axis pin and support
Seat connection, support base and entrucking conveyer belt 65 are fixed by bolt mode.
Refering to Fig. 7,65 latter end of entrucking conveyer belt is provided with hinged tilting section 67, turns between the two equipped with conveyer belt
Axis, tilting section 67 are supported on one end of supporting support 610, and the supporting support 610 includes guide wheel 610A, hook on hole 610B, sky
Mandrel 610C, guide wheel 610A are used to support entrucking conveyer belt 65, and can realize that supporting support 610 rotates；Hook on hole 610B is used for
Connect chain；Hollow shaft 610C is sleeved on the outside of rotation axis, and realization supporting support 610 is hinged with conveyor belt support 613；Conveying
The fixation of belt supporting frame 613 is welded in 65 lower section of entrucking conveyer belt, is equipped with electronic chain block on holder, which passes through chain
Item and supporting support 610 connect, and the electronic chain block, which shrinks chain, makes supporting support 610 rotate, and tilting section 67, which follows to do, to incline
Tiltedly movement.
The entrucking conveyer belt 65 can be manually controlled in control panel 611, or be controlled at Shop floor control center.
The main feed track, laterally sorting feed track and longitudinal sorting feed track front end are equipped with auto-counter system 7,
The auto-counter system acquires signal by symmetrical photoelectric sensor, and photoelectric sensor is connected with digital display screen.
Material can be delivered to each transit depot 3 by the laterally sorting feed track with longitudinal sorting feed track.
Produce sugar refinery of 900 tons of white sugar daily, packed white sugar from packaging line enters transition feed track, and (speed is up to
0.8m/s), transition feed track rejects substandard product according to PLC control system judgement, subsequently enters main feed track (speed
Degree is up to 1m/s), according to PLC control system signal reversing arrangement, material flows to laterally sorting feed track and automatic dress respectively
Truck has been parked in vehicle device, automatic loading device lower section, and material is delivered to lorry compartment front end by conveyer belt, and conveying tail inclines
Tiltedly movement, material then automatically fall in lorry compartment designated position.
Embodiment 2
Device scheme is substantially similar to Example 1, the difference is that：All feed tracks are that the transmission of rod wheel or belt pass
It send；Work shape rail 63 is substituted by sliding rail, and walking wheel assembly 62 and guide wheel assemblies 64 are substituted by the sliding block of drive；Reversing arrangement 5
Electric pushrod 51 substituted by cylinder or hydraulic cylinder；Electronic chain block 68 is substituted by hydraulic pressure push-pull device at fixed；Guide wheel 610A is by sliding rail
It is substituted with sliding block.
Claims (7)
1. a kind of bagged material automatic sorting truck-loading facilities, it is characterised in that：Include transition successively along the conveying direction of material
Feed track（1）, main feed track（2）, main feed track（2）Middle part is equipped with laterally sorting feed track（4）, main feed track（2）Tail end connects
It is connected to longitudinal sorting feed track（8）, main feed track（2）Automatic loading device is installed below middle part（6）；Main feed track（2）With
Laterally sorting feed track（4）Junction and main feed track（2）And automatic loading device（6）Junction is equipped with reversing arrangement
（5）；The automatic loading device（6）In walking wheel assembly（62）Drive entrucking conveyer belt（65）Horizontal motion, walking
Wheel assembly（62）It is installed on frame（61）The work shape rail of lower section（63）On flange plate.
2. the bagged material automatic sorting truck-loading facilities as described in claim 1, it is characterised in that：The entrucking conveyer belt
（65）Endpiece is provided with hinged tilting section（67）, supporting rack（610）Movable end be supported on tilting section（67）Lower section, supporting rack
（610）The other end and conveyor belt support（613）It is hinged, conveyor belt support（613）It is fixed in entrucking conveyer belt（65）Lower section, conveying
Belt supporting frame（613）Top is equipped with electronic chain block, the chain and supporting rack of electronic chain block（610）Connection, the electric chain
Cucurbit folding and unfolding chain can make supporting rack（610）Rotation, tilting section（67）It follows and does banking motion.
3. the bagged material automatic sorting truck-loading facilities as described in claim 1, it is characterised in that automatic loading device（6）In
Walking wheel assembly（62）It is provided with retarder, the retarder connects motor, and the motor is with braking and converter plant, motor
It is controlled by PLC control system.
4. the bagged material automatic sorting truck-loading facilities as described in claim 1, it is characterised in that：Entrucking conveyer belt（65）It can
It manually controls in control panel, or is controlled at Shop floor control center.
5. the bagged material automatic sorting truck-loading facilities as described in claim 1, it is characterised in that：Reversing arrangement（5）Including
It is installed on main feed track（2）The column of both sides（54）, the crossbeam that is supported in above column（52）, the crossbeam（52）On be equipped with
Electric pushrod（51）, electric pushrod（51）Driving lower section deflector（56）It moves up and down, deflector（56）With vertical angle of inclination
Place, for by material from main feed track（2）Import laterally sorting feed track（4）Or automatic loading device（6）On.
6. the bagged material automatic sorting truck-loading facilities as described in claim 1, it is characterised in that：Transition feed track（1）Before
End setting cylinder（11）, cylinder（11）Pass through aluminum section bar frame（12）It is installed on conveyer belt（13）Side, transition feed track（1）Afterwards
End is provided with taper bend pulley.
7. the bagged material automatic sorting truck-loading facilities as described in claim 1, it is characterised in that：Main feed track（2）, laterally
Sort feed track（4）Feed track is sorted with longitudinal（8）Front end is equipped with flows through the automatic of conveying device material quantity for recording
Counter system（7）, the auto-counter system（7）Signal is acquired by symmetrical photoelectric sensor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810283180.7A CN108455249B (en) | 2018-04-02 | 2018-04-02 | Automatic sorting and loading equipment for bagged materials |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810283180.7A CN108455249B (en) | 2018-04-02 | 2018-04-02 | Automatic sorting and loading equipment for bagged materials |
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| Publication Number | Publication Date |
|---|---|
| CN108455249A true CN108455249A (en) | 2018-08-28 |
| CN108455249B CN108455249B (en) | 2023-12-22 |
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ID=63237073
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810283180.7A Active CN108455249B (en) | 2018-04-02 | 2018-04-02 | Automatic sorting and loading equipment for bagged materials |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109573655A (en) * | 2018-12-12 | 2019-04-05 | 贵州永盛农业开发有限公司 | Rice seedling conveying equipment |
| CN110155641A (en) * | 2019-06-19 | 2019-08-23 | 扬州市职业大学(扬州市广播电视大学) | A kind of clothes automatic sorting conveying device |
| CN111439534A (en) * | 2018-10-16 | 2020-07-24 | 宋海燕 | Import and export transmission device who uses and have security check effect |
| CN111942825A (en) * | 2018-10-16 | 2020-11-17 | 宋海燕 | Transmission device with security check function for inlet and outlet |
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