CN108396905A - A kind of insulated compound trabs and its manufacturing method of prefabricated band ceramic tile layer - Google Patents
A kind of insulated compound trabs and its manufacturing method of prefabricated band ceramic tile layer Download PDFInfo
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- CN108396905A CN108396905A CN201810349461.8A CN201810349461A CN108396905A CN 108396905 A CN108396905 A CN 108396905A CN 201810349461 A CN201810349461 A CN 201810349461A CN 108396905 A CN108396905 A CN 108396905A
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- ceramic tile
- tile layer
- wall board
- sleeve pipe
- combined wall
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- 239000000919 ceramic Substances 0.000 title claims abstract description 46
- 150000001875 compounds Chemical class 0.000 title claims abstract description 23
- 238000004519 manufacturing process Methods 0.000 title abstract description 13
- 239000004567 concrete Substances 0.000 claims abstract description 34
- 239000012774 insulation material Substances 0.000 claims abstract description 19
- 239000011440 grout Substances 0.000 claims description 12
- 239000000463 material Substances 0.000 claims description 8
- 239000004033 plastic Substances 0.000 claims description 8
- 239000011490 mineral wool Substances 0.000 claims description 7
- 238000005266 casting Methods 0.000 claims description 5
- 238000004080 punching Methods 0.000 claims description 5
- 239000002131 composite material Substances 0.000 claims description 4
- 239000007769 metal material Substances 0.000 claims description 4
- 238000002360 preparation method Methods 0.000 claims description 4
- 239000011381 foam concrete Substances 0.000 claims description 3
- 238000009415 formwork Methods 0.000 claims description 3
- 238000012805 post-processing Methods 0.000 claims description 3
- 239000011810 insulating material Substances 0.000 claims description 2
- 239000002689 soil Substances 0.000 claims 1
- 238000010276 construction Methods 0.000 abstract description 9
- 238000009413 insulation Methods 0.000 abstract description 5
- 238000005516 engineering process Methods 0.000 abstract description 3
- 230000003014 reinforcing effect Effects 0.000 description 10
- 238000010586 diagram Methods 0.000 description 4
- 239000004795 extruded polystyrene foam Substances 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 239000011178 precast concrete Substances 0.000 description 3
- 238000004381 surface treatment Methods 0.000 description 3
- 206010058109 Hangnail Diseases 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 239000004794 expanded polystyrene Substances 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 238000009408 flooring Methods 0.000 description 2
- 230000003020 moisturizing effect Effects 0.000 description 2
- 229910052573 porcelain Inorganic materials 0.000 description 2
- 238000004321 preservation Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 230000002787 reinforcement Effects 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 230000003321 amplification Effects 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000003199 nucleic acid amplification method Methods 0.000 description 1
- 229920006327 polystyrene foam Polymers 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/26—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
- E04C2/284—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
- E04C2/288—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating composed of insulating material and concrete, stone or stone-like material
- E04C2/2885—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating composed of insulating material and concrete, stone or stone-like material with the insulating material being completely surrounded by, or embedded in, a stone-like material, e.g. the insulating material being discontinuous
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/02—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/30—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Finishing Walls (AREA)
Abstract
The invention discloses a kind of insulated compound trabs and its manufacturing method of prefabricated band ceramic tile layer, it is related to wallboard manufacturing technology field, including reinforced mesh, several are arranged the sleeve in wallboard lower part, several casings being arranged side by side along the combined wall board length direction and are cast in the sleeve, the concrete of the reinforced mesh and described sleeve pipe periphery, the ceramic tile layer that is arranged on wherein one outside of the concrete；The sleeve and described sleeve pipe interval are arranged, and thermal insulation material is set in described sleeve pipe；The reinforced mesh is parallel to the length direction of the combined wall board.The present invention not only light thermal-insulation, can modular construction, but also included ceramic tile layer avoids follow-up secondary operation, time saving and energy saving.
Description
Technical field
The present invention relates to the insulated compound trabs of wallboard manufacturing technology field more particularly to a kind of prefabricated band ceramic tile layer and its
Manufacturing method.
Background technology
The production of building industrialization in recent years is had become with its cheap cost, outstanding performance, energy-saving and environment-friendly construction concept
For the development trend of building trade.Total-prefabricated construction is built especially with precast concrete wall panel, it has also become China is to building
Build one of the approach of industrialization development.
Currently, since precast concrete wall panel standardization level is low, traditional precast concrete load-bearing wall panel is from great, heat preservation
Poor performance, it is of high cost, moreover, when traditional combined wall board is used as exterior wall, if need to increase decorative layer (such as tiling or does surface
Pattern modelling) when, secondary construction is also needed, it is time-consuming and laborious.
Invention content
The present invention provides insulated compound trabs and its manufacturer of a kind of prefabricated band ceramic tile layer in view of the deficiencies of the prior art
Method, not only light thermal-insulation, can modular construction, but also included ceramic tile layer avoids follow-up secondary operation, time saving and energy saving.
The present invention provides a kind of insulated compound trabs of prefabricated band ceramic tile layer, including reinforced mesh, several settings to exist
The sleeve of wallboard lower part, several along the combined wall board length direction be arranged side by side casings and be cast in the sleeve, institute
The ceramic tile layer stated the concrete of reinforced mesh and described sleeve pipe periphery, be arranged on wherein one outside of the concrete；The set
Cylinder and described sleeve pipe interval are arranged, and thermal insulation material is set in described sleeve pipe；The reinforced mesh is parallel to the length of the combined wall board
Spend direction.
Further, if the ceramic tile layer includes the dry plate tile being stitched together, by being arranged in the ceramic tile layer
The anticracking grout of side is fixedly connected with the concrete.
Further, described sleeve pipe is set as parallel two rows, and the reinforced mesh is arranged between two rows of described sleeve pipes.
Further, described sleeve pipe is the string configuration using hollow form made of metal material or plastic material.
Further, the thermal insulation material includes following one：Rock wool, EPS, XPS, insulating rubber plastic, mineral wool, foam
Concrete.
Further, the wherein one side of the narrow side of the combined wall board width direction is equipped with the first groove, the other side
Face is equipped with protrusion, and first groove and the protrusion are arranged and are mutually matched along the short transverse of the combined wall board.
Further, the bottom surface of the combined wall board is provided along its length the second groove.
Further, the length of first groove and the protrusion is equal with the height of the combined wall board；Described second
The equal length of the length of groove and the combined wall board.
The present invention also provides a kind of methods of the insulated compound trabs of prefabricated band ceramic tile layer, include the following steps：
1. punching block platform is cleaned, formwork, and tile mold is placed on the bottom surface that mold encloses the inside got up, then by porcelain
Piece is put into the tile mold, and the back side for making the tile upward, forms the ceramic tile layer；
2. being uniformly laid with anticracking grout on the back side of the ceramic tile layer；
3. the horizontal compartment of terrain of the casing that several are filled with to thermal insulation material is positioned on the anticracking grout, and in institute
It states and places several the first cushion blocks on casing；
4. several pre-buried sleeves and several lifting embedded parts, the sleeve and the setting of described sleeve pipe interval；
5. reinforced mesh is positioned on first cushion block；
6. in the sleeve, the reinforced mesh and described sleeve pipe periphery casting concrete and carrying out receiving surface treatment and later stage
Processing ensures that concrete surface is bright and clean smooth；
7. form removal obtains the combined wall board.
Further, step a is 5. executed later in step:It puts the horizontal compartment of terrain of casing that several are filled with to thermal insulation material
It sets on the reinforced mesh, wherein the second cushion block is set between described sleeve pipe and the reinforced mesh.
Compared with prior art, the present invention also has the advantages that：
1. the present invention not only makes the weight saving of wallboard 25% or so by the way that light heat insulation material is arranged in wallboard,
Facilitate lifting, but also its heat-insulating property is made to improve 40% or so.
2. casing and sleeve that reinforced mesh, the proportional spacing of the invention by the way that reasonable design is arranged in wallboard is arranged,
Wallboard is set to have certain load-bearing capacity, anti-seismic performance is good, can be used as load bearing wall use.
3. the present invention is by left and right sides of wallboard and anti-bank is arranged in bottom surface, not only increasing the reliability of connection, also
The generation of traditional prefabricated panel leakage problems can effectively be reduced.
4. the upper surface of the invention by the way that ceramic tile layer to be previously positioned to mold, with reinforced mesh, sleeve and casing one
It rises and forms the insulated compound trabs with ceramic tile layer by one-time-concreting, production method is simple, construction and installation are convenient, not only saves
Production time, moreover it is possible to which the workload for greatly reducing secondary construction reduces the production cost of enterprise.
Description of the drawings
Fig. 1 is a kind of overlooking structure diagram of the insulated compound trabs of prefabricated band ceramic tile layer provided by the invention.
Fig. 2 is side structure and its bottom amplification of a kind of insulated compound trabs of prefabricated band ceramic tile layer provided by the invention
Schematic diagram.
1-sleeve；2-reinforced mesh；3-casings；4-concrete；5-the first groove；6-protrusions；7-the second is recessed
Slot；8-ceramic tile layers.
Specific implementation mode
The present invention is further illustrated With reference to embodiment.Wherein, attached drawing only for illustration,
What is indicated is only schematic diagram rather than pictorial diagram, should not be understood as the limitation to this patent；Reality in order to better illustrate the present invention
Example is applied, the certain components of attached drawing have omission, zoom in or out, and do not represent the size of actual product；To those skilled in the art
For, the omitting of some known structures and their instructions in the attached drawings are understandable.
The same or similar label correspond to the same or similar components in the attached drawing of the embodiment of the present invention；In retouching for the present invention
In stating, it is to be understood that if it is based on attached drawing to have the orientation or positional relationship of the instructions such as term "upper", "lower", "left", "right"
Shown in orientation or positional relationship, be merely for convenience of description of the present invention and simplification of the description, do not indicate or imply the indicated
Device or component must have a particular orientation, with specific azimuth configuration and operation, therefore position relationship described in attached drawing
Term only for illustration, should not be understood as the limitation to this patent, for the ordinary skill in the art, can
To understand the concrete meaning of above-mentioned term as the case may be.
As shown in Figs. 1-2, a kind of insulated compound trabs of prefabricated band ceramic tile layer, including reinforced mesh 2, several settings exist
The sleeve 1 of wallboard lower part, several along the combined wall board length direction be arranged side by side casings 3 and be cast in the sleeve 1,
The concrete 4 of 3 periphery of the reinforced mesh 2 and described sleeve pipe, the ceramic tile layer 8 being arranged on wherein one outside of the concrete 4,
If the ceramic tile layer 8 includes the dry plate tile that is stitched together, by be arranged the anticracking grout in 8 inside of the ceramic tile layer with
The concrete 4 is fixedly connected.The ceramic tile layer 8 can select different patterns, various sizes of tile logical according to customer demand
It crosses advance split and forms the ceramic tile layer 8.Several described sleeves 1 are divided into equidistant several columns, each to arrange the sleeve 1
It is arranged along the width direction of the combined wall board.Described sleeve pipe (3) is the string configuration of hollow form, is filled out in described sleeve pipe 3
Filled with thermal insulation material, and with 1 arranged for interval of the sleeve.The height of described sleeve pipe 3 is less than the height of the combined wall board, institute
The upper and lower ends for stating casing 3 are arranged in the concrete 4, avoid that 4 outside of the concrete can be exposed to.Described sleeve pipe 3
The thermal insulation material of both ends end can be in direct contact with the concrete 4, can not also directly be connect with the concrete 4
Touch, when not contacted with the concrete 4, can the both ends of described sleeve pipe 3 be arranged end cap, i.e., the thermal insulation material with it is described
End cap is arranged in 4 place of being in direct contact of concrete.The reinforced mesh 2 is arranged in the same side of several described sleeve pipes 3 and is parallel to
The length direction of the combined wall board.It respectively arranges the sleeve 1 and several described sleeve pipes 3 is spaced a predetermined distance sets as desired
It sets, the present invention arranges the sleeve 1 preferably by the 2-3 setting of described sleeve pipe 3 one.The sleeve 1 is set as hollow strip
Structure, wherein one end are equipped with female connection structure, are threadedly coupled with the reinforcing rod being arranged in the combined wall board.Tool
Body is that one end of the reinforcing rod is threadedly coupled with the sleeve 1, and the other end protrudes one section of the top end surface of the combined wall board
Distance.The other end face of the sleeve 1 is concordant with the bottom end face of the combined wall board.The combined wall board can be according to client
Demand different sizes is set, the size includes length dimension, width dimensions and height dimension.Under normal circumstances, described
The height of combined wall board is equal to the height of floor, the reinforcing rod that top is protruded and flooring and the combined wall board on upper layer
It is fixed together by way of poured in place concrete 4.The reinforced mesh 2 is mainly handed over by several vertical and horizontal
The reinforcing bar of mistake arrangement is fixed together by way of welding or bundling, and forms the fenestral fabric of rectangle.The bar-mat reinforcement
2 size of piece and the size of the combined wall board are adapted, and the reinforced mesh 2 is made to be completely covered in the concrete 4.
In an embodiment of the present invention, described sleeve pipe 3 is set as parallel two rows, and the one-to-one correspondence of two rows of described sleeve pipes 3 is set
It sets, the reinforced mesh 2 is arranged between two rows of described sleeve pipes 3.Described sleeve pipe 3 is made of metal material or plastic material,
Stainless steel can be selected in metal material or PVC or PPR can be selected in aluminium alloy, plastic material.The cross-sectional shape packet of described sleeve pipe 3
Include following one：The shape of rectangle, circle, ellipse or other closures.In the present embodiment, it is preferred to use plastic material system
At cross section is rectangle.Specifically, the size of described sleeve pipe 3 can exist according to the size and setting of the combined wall board
The quantity of described sleeve pipe 3 in the combined wall board is correspondingly arranged.For example, the size of the combined wall board is preferably arranged to length
× width × height=2000mm × 250mm × 2900mm, it is contemplated that the whole load-bearing capacity of the combined wall board and heat preservation
Performance, the cross sectional dimensions of described sleeve pipe 3 is no more than length x width=180mm × 80mm, the height dimension of described sleeve pipe 3
Less than the height of the combined wall board, preferably less 100mm, to ensure that it is described that the upper and lower ends of described sleeve pipe 3 are not exposed to
4 outside of concrete.Thermal insulation material is filled in described sleeve pipe 3, the thermal insulation material can be the light thermal-insulation of heat-insulating sound-insulating fire resisting
Material, including following one：Rock wool, EPS (polystyrene foam), XPS (extruded polystyrene foam board), rubber and plastic thermal insulating material
Material, mineral wool, foam concrete and its some derivative light heat insulation materials etc., the present embodiment is preferably rock wool.In other realities
It applies in example, described sleeve pipe 3 can also be that parallel several rows in wallboard are arranged.The size of two rows of described sleeve pipes 3 can be with
It is consistent, it can not also be consistent.If the size of two rows of described sleeve pipes 3 is consistent, two rows of described sleeve pipes 3 are equally spacedly
Setting is in a row and corresponds；If two rows of 3 sizes of described sleeve pipe differ, preferably, two rows of described sleeve pipes 3 include big tubing
The smaller small tubing with big tubing described in size ratio, in the case where ensureing that the combined wall board integral thickness is constant, using institute
It states big tubing and the small tubing alternatively mixing closes setting, the weight of described combined wall board itself can be further decreased, also make its guarantor
More preferably, cost is lower for temp effect.
In the present embodiment of the invention, the sleeve 1 is set as 24, is divided into six row, and each column is both provided with four
A sleeve 1.In order to make combined wall board that there is better structural strength, in the left and right sides of the combined wall board length direction
It is respectively arranged with the sleeve 1 of biserial, is spaced a predetermined distance in the middle part of the combined wall board and the single-row sleeve is set
1, increase the integral strength of the combined wall board by the reinforcing bar being connect respectively with the sleeve 1.
In order to realize the modularization assembling of the combined wall board, the narrow side of the combined wall board width direction wherein
One side is equipped with the first groove 5, and another side is equipped with protrusion 6, and first groove 5 and described raised 6 is along the composite wall
The short transverse of plate is arranged and is mutually matched.Preferably, the cross section of first groove 5 is set as rectangle, accordingly, institute
It states protrusion 6 and is set as rectangle with 5 dimensional fits of the first groove.First groove 5 and described raised 6 cross section shape
Shape can also be the mutually matched shape of trapezoidal or other energy.When installing combined wall board, described the first of the combined wall board
Groove 5 and the protrusion 6 of an adjacent combined wall board are clamped.First groove 5 and the combined wall board are integrated into
Type, first groove 5 are arranged in the wherein side side of the combined wall board along the short transverse of the combined wall board
Centre position, length are equal with the height of the combined wall board.Accordingly, described raised 6 and the combined wall board be integrated
Molding, the other side side centre position of the combined wall board, length are arranged in along the short transverse of the combined wall board
It is equal with the height of the combined wall board.Connection in the short transverse of the combined wall board passes through first groove 5 and institute
It states 6 clamping of protrusion to realize, not only substantially increases the reliability of adjacent two pieces of combined wall board connection, pass through the combined wall board
First groove 5 and the adjacent combined wall board raised 6 cooperation clamping, also play waterproof action, can be effective
Improve the leakage resistance energy of its junction.
The bottom surface centre position of the combined wall board is additionally provided with the second groove 7, and second groove 7 is along the composite wall
The length direction arrangement of plate, the equal length of length and the combined wall board.When combined wall board is installed, second groove
7 are clamped with the pre-set interconnecting piece to raise up on ground or flooring, can quickly be positioned, can also play waterproof work
With can effectively reduce the leakage problems of traditional prefabricated panel.The interconnecting piece first passes through in advance before installing the combined wall board
The mode of casting concrete 4 is formed, and the shape and size of the interconnecting piece are matched with second groove 7.Preferably, described
The cross section of two grooves 7 is set as rectangle, and accordingly, the interconnecting piece is set as the square with 7 dimensional fits of the second groove
Shape.The cross-sectional shape of second groove 7 and the interconnecting piece can also be the mutually matched shape of trapezoidal or other energy.
Several are arranged in the installation of the combined wall board, the generally suitable position at the combined wall board edge for convenience
Lift embedded part (being not drawn into figure).The lifting embedded part includes that hanging ring, screw built-in fitting, round end hang nail etc., when pre-buried
Can make appropriate choice on demand with it is pre-buried.
The invention also discloses a kind of preparation methods of the insulated compound trabs of prefabricated band ceramic tile layer, include the following steps：
1. punching block platform is cleaned, formwork, and the tile mold is placed on the bottom surface that mold encloses the inside got up, then
Tile is correspondingly placed into the tile mold, makes the back side of the tile upward；Wherein, if dry plate tile is in the tile mould
Tool be stitched together to form the ceramic tile layer 8, and if tile described in dry plate need in advance impregnate the predetermined time.The tile passes through
Tile mold can quickly be spliced into various required patterns.
2. being uniformly laid with anticracking grout on the back side of the ceramic tile layer 8, the laying depth of the anticracking grout is no more than
5mm。
3. the 3 horizontal interval suitable distance of casing that several are filled with to thermal insulation material be positioned over the anticracking grout it
On, and several the first cushion blocks are placed in described sleeve pipe 3.Wherein, parallel to each other between several described sleeve pipes 3, and with institute
The short transverse for stating combined wall board is parallel.
4. several pre-buried sleeves 1 and several lifting embedded parts, the sleeve 1 and the setting of the interval of described sleeve pipe 3.Wherein,
If the sleeve 1 of each column, which is several described sleeves 1, is divided into dried layer, pass through between neighbouring two layers sleeve 1
Third cushion block separates.When pre-buried, one end abuts the sleeve 1 with mold side, and the other end is threadedly coupled with reinforcing rod.
Nethermost sleeve 1 is placed on directly to place on anticracking grout, and between the sleeve 1, the sleeve 1 and reinforced mesh
Respectively pass through third cushion block interval between 2.The sleeve 1 can be will be mutual by third cushion block by way of plant
Every sleeve 1 corresponding respectively plant between anticracking grout and reinforced mesh 2 and on reinforced mesh 2；Or placing reinforcing bar
Just first placement part is placed on it by the spaced sleeve 1 of third cushion block, then by reinforced mesh 2 before mesh sheet 2, and is continued
It is corresponding on the reinforced mesh 2 to place the remaining sleeve 1 spaced by third cushion block, form the sleeve 2 of multiple row
And each row are arranged with the interval of described sleeve pipe 3.It is threadedly coupled between wherein one end of the reinforcing rod and the sleeve 1, the other end
Protrude one section of pre-determined distance of the mold.In order to facilitate the lifting of combined wall board, it is suitable at the combined wall board edge to need
Place several lifting embedded parts in position.The lifting embedded part includes but not limited to that hanging ring, screw built-in fitting, round end hang nail etc.
Deng, can be made appropriate choice on demand when pre-buried with it is pre-buried.
5. pre-fabricated reinforced mesh 2 is put into mold and is positioned on first cushion block.The bar-mat reinforcement
The reinforcing bar that piece 2 is mainly arranged by several vertical and horizontal is fixed together by way of welding or bundling, and forms rectangle
Fenestral fabric.
6. in the sleeve 1, the reinforced mesh 2 and 3 periphery casting concrete 4 of described sleeve pipe and carrying out receipts surface treatment
And post-processing, ensure that 4 any surface finish of concrete is smooth.Specifically, it not only to be carried out in casting process sufficient, uniform
It vibrates, also often to observe lifting embedded part, casing 3 and sleeve 1 etc. whether there is or not movement, deformation or stopping state, pinpointing the problems should stand
Stop pouring, and the concrete 4 that pours of Ying Yi condense before correct it is intact.The receipts surface treatment refers mainly to use plasterer's trowel or wood
Trowel is pressed on 4 surface of concrete and is smeared repeatedly, until reaching any surface finish requirement needed for engineering.The post-processing refers mainly to moisturizing
Processing is spaced the predetermined time toward moisturizing of watering on the combined wall board, prevents 4 face checking of concrete.
7. form removal removes the punching block platform when concrete 4 condenses to a certain extent and the tile mold obtains
Insulated compound trabs with ceramic tile layer 8.
As an embodiment of the present invention, step a is 5. executed later in step:Several are filled with to the casing of thermal insulation material
3 lie in a horizontal plane on the reinforced mesh 2, wherein the second cushion block is set between described sleeve pipe 3 and the reinforced mesh 2, it is described
Second cushion block separates described sleeve pipe 3 and the reinforced mesh 2, and convenient when pouring, the concrete 4 can be sufficient filling with institute
State the gap between casing 3 and the reinforced mesh 2.The present embodiment is equipped with by the both sides up and down in the reinforced mesh 2
Several described sleeve pipes 3, then primary concreting concrete 4 can be under the premise of meeting the requirement of the combined wall board thickness
Mitigate the weight of the combined wall board as far as possible, and can realize double-layer heat insulation by the thermal insulation material being arranged in described sleeve pipe 3,
Substantially increase the heat preserving heat insulating noise insulation performance of the combined wall board.
It should be noted that the preparation method in the embodiment of the present invention can be used to implement above-mentioned combined wall board
Whole technical solutions in embodiment, specific implementation process can refer to the associated description in above-described embodiment, no longer superfluous herein
It states.
The present invention not only makes the weight saving of wallboard 25% or so by the way that light heat insulation material is arranged in wallboard, side
Just it lifts, but also its heat-insulating property is made to improve 40% or so.The reinforcing bar that the present invention passes through the setting reasonable design in wallboard
The casing and sleeve of mesh sheet, proportional spacing arrangement, make wallboard have certain load-bearing capacity, anti-seismic performance is good, can be used as load bearing wall
It uses.The present invention is by left and right sides of wallboard and anti-bank is arranged in bottom surface, not only increasing the reliability of connection, moreover it is possible to effectively
Reduce the generation of traditional prefabricated panel leakage problems.Moreover, the present invention passes through the porcelain that is previously positioned at ceramic tile layer on punching block platform
In sheet mold, the insulated compound trabs with ceramic tile layer are formed by one-time-concreting together with reinforced mesh, sleeve and casing, it is raw
Production method is simple, construction and installation are convenient, not only saves the production time, moreover it is possible to greatly reduce the workload of secondary construction, reduce
The production cost of enterprise.
The above embodiments are merely illustrative of the technical solutions of the present invention, rather than its limitations；Although with reference to the foregoing embodiments
Invention is explained in detail, it will be understood by those of ordinary skill in the art that：It still can be to aforementioned each implementation
Technical solution recorded in example is modified or equivalent replacement of some of the technical features；And these modification or
It replaces, the protection domain for various embodiments of the present invention technical solution that it does not separate the essence of the corresponding technical solution.
Claims (10)
1. a kind of insulated compound trabs of prefabricated band ceramic tile layer, it is characterised in that：Exist including reinforced mesh (2), several settings
The sleeve (1) of wallboard lower part, several along the combined wall board length direction be arranged side by side casings (3) and be cast in the set
Cylinder (1), the reinforced mesh (2) and the concrete (4) of described sleeve pipe (3) periphery are arranged outside the concrete (4) wherein one
Ceramic tile layer (8) on side；The sleeve (1) and the setting of described sleeve pipe (3) interval, described sleeve pipe (3) is interior to set thermal insulation material；It is described
Reinforced mesh (2) is parallel to the length direction of the combined wall board.
2. a kind of insulated compound trabs of prefabricated band ceramic tile layer according to claim 1, it is characterised in that：The ceramic tile layer
(8) it if including the dry plate tile being stitched together, is mixed with described by the anticracking grout being arranged on the inside of the ceramic tile layer (8)
Solidifying soil (4) is fixedly connected.
3. a kind of insulated compound trabs of prefabricated band ceramic tile layer according to claim 1, it is characterised in that：Described sleeve pipe
(3) parallel two rows are set as, the reinforced mesh (2) is arranged between two rows of described sleeve pipes (3).
4. a kind of insulated compound trabs of prefabricated band ceramic tile layer according to claim 2, it is characterised in that：Described sleeve pipe
(3) for using the string configuration of hollow form made of metal material or plastic material.
5. a kind of insulated compound trabs of prefabricated band ceramic tile layer according to claim 1, it is characterised in that：The thermal insulating material
Material includes following one：Rock wool, EPS, XPS, insulating rubber plastic, mineral wool, foam concrete.
6. a kind of insulated compound trabs of prefabricated band ceramic tile layer according to claim 1, it is characterised in that：The composite wall
The wherein one side of the narrow side of plate width direction is equipped with the first groove (5), and another side is equipped with raised (6), and described first
Groove (5) and raised (6) are arranged and are mutually matched along the short transverse of the combined wall board.
7. a kind of insulated compound trabs of prefabricated band ceramic tile layer according to claim 6, it is characterised in that：The composite wall
The bottom surface of plate is provided along its length the second groove (7).
8. a kind of insulated compound trabs of prefabricated band ceramic tile layer according to claim 7, it is characterised in that：Described first is recessed
The length of slot (5) and raised (6) is equal with the height of the combined wall board；The length of second groove (7) with it is described
The equal length of combined wall board.
9. a kind of preparation method of such as insulated compound trabs of claim 1-8 any one of them prefabricated band ceramic tile layers, special
Sign is：Include the following steps：
1. punching block platform is cleaned, formwork, and tile mold is placed on the bottom surface that mold encloses the inside got up, then tile is put
Enter in the tile mold, the back side for making the tile upward, forms the ceramic tile layer (8)；
2. being uniformly laid with anticracking grout on the back side of the ceramic tile layer (8)；
3. several casing (3) horizontal intervals for being filled with thermal insulation material are positioned on the anticracking grout, and in institute
It states and places several first cushion blocks on casing (3)；
4. several pre-buried sleeves (1) and several lifting embedded parts, the sleeve (1) and the setting of described sleeve pipe (3) interval；5. will
Reinforced mesh (2) is positioned on first cushion block；
6. in the sleeve (1), the reinforced mesh (2) and described sleeve pipe (3) periphery casting concrete (4) and carrying out at receipts face
Reason and post-processing ensure that concrete (4) any surface finish is smooth；
7. form removal obtains the combined wall board.
10. preparation method according to claim 9, it is characterised in that：Step a is 5. executed later in step:By several
It is placed on the reinforced mesh (2) with being filled with casing (3) horizontal interval of thermal insulation material, wherein described sleeve pipe (3) and institute
It states and the second cushion block is set between reinforced mesh (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201810349461.8A CN108396905A (en) | 2018-04-18 | 2018-04-18 | A kind of insulated compound trabs and its manufacturing method of prefabricated band ceramic tile layer |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201810349461.8A CN108396905A (en) | 2018-04-18 | 2018-04-18 | A kind of insulated compound trabs and its manufacturing method of prefabricated band ceramic tile layer |
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