CN101469559A - Composite heat insulating walling and mounting method thereof - Google Patents

Composite heat insulating walling and mounting method thereof Download PDF

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Publication number
CN101469559A
CN101469559A CNA200710159331XA CN200710159331A CN101469559A CN 101469559 A CN101469559 A CN 101469559A CN A200710159331X A CNA200710159331X A CN A200710159331XA CN 200710159331 A CN200710159331 A CN 200710159331A CN 101469559 A CN101469559 A CN 101469559A
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plate
eps
eps plate
fire
reinforcing bar
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CN101469559B (en
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谭齐阳
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Abstract

The invention discloses an environment friendly, light composite temperature keeping wall and installing process thereof. The wall comprises EPS boards, pre-embedded column reinforcing bars and pre-embedded beam reinforcing bars. First concave slots are opened on one edge of the EPS boards, outward extending tables and an inward opened second concave slots are disposed on symmetric two edges adjacent to the edge, a column reinforcing bar accommodating pore is disposed on the EPS boards between the table and the second concave slot along the longitudinal direction of the board. Beam reinforcing bars are accommodated in the first concave slot. The process includes pre-embedding the column reinforcing bars, installing a ground beam, covering the pore of the EPS board on the top of column reinforcing bars, lowering a EPS board along a column reinforcing bar to the bottom in contact with the ground beam; lowering other EPS boards of the first layer by analogy; installing, binding beam reinforcing bars, rigid coupling a fire proof heat insulation layer, a fire proof heat insulation film and a impact resistant board on the outer surface of the EPS board, concrete casting for the first layer installation completion; making other layers by analogy. The invention is environment friendly, temperature keeping, light in weight, fast in installation speed.

Description

A kind of composite thermal-insulating wall and mounting method thereof
Technical field
The invention belongs to light body, heat-preserving building field, the composite thermal-insulating wall and the mounting method thereof of specifically a kind of environmental protection, light body.
Background technology
At present, the body of wall of various building still adopts brick, concrete masonry units to form mostly.The weight of building self is very big, and is very strict to the load-bearing requirement of ground.In coastal city, happen occasionally owing to the overweight land subsidence that causes of numerous building own wts, and reduced the shock resistance of building.In addition, the body of wall of building by laying bricks or stones needs great amount of manpower in work progress, the time construction that cost is long, and construction quality and speed of application are difficult to guarantee simultaneously, have buried hidden danger for the security performance of building.Have, adopt the body of wall of brick, concrete masonry units to take a large amount of land resources and building water, also can destroy surrounding enviroment in the work progress, serious meeting causes environment pollution.
After building wall is finished, in order to reach heat insulation effect, also can outside body of wall, carry out some insulation measures, using maximum is exactly at body of wall warming plate or insulating brick to be installed.Usually the mode that adopts is that gluing connecing couples together warming plate and body of wall.After this gluing mode was of long duration, viscosity can reduce, and warming plate can take place to ftracture even come off and then cause dangerous generation the, especially highrise building, as heat insulating material cracking, the consequence that comes off taking place with hardly imaginable; And the cost of adhesive means is also very high.
The job practices of existing building still adopts traditional approach, as lays the foundations, builds by laying bricks or stones perimeter walls, casting concrete etc.The construction of traditional approach not only the construction period long, expend lot of manpower and material resources, and can cause environment pollution.
Summary of the invention
In order to solve the problem that above-mentioned body of wall and job practices exist, the object of the present invention is to provide a kind of environmental protection, light body, field-attachable composite thermal-insulating wall and mounting method thereof.
The objective of the invention is to be achieved through the following technical solutions:
Body of wall of the present invention comprises EPS plate, pre-buried post reinforcing bar and beam steel, wherein: one side the EPS plate have first concave groove, the symmetrical both sides adjacent with this limit are respectively equipped with boss that extends and second concave groove of offering in plate outside plate, be provided with the hole of ccontaining post reinforcing bar on the EPS plate between the boss and second concave groove, along the length direction of plate; Beam steel is placed in first concave groove.
Wherein: the external surface of EPS plate is connected with fire proof heat-insulation layer and fire-proof and thermal-insulation film successively; External surface at the fire-proof and thermal-insulation film is connected with impact-resistant panels, which is provided with bolt, by bolt impact-resistant panels, fire-proof and thermal-insulation film and fire proof heat-insulation layer is fixed on the EPS plate; The radial section in hole can be square or circular; Be positioned at the EPS plate of load-bearing position in the middle of the body of wall, its hole in the aperture of plate thickness direction greater than thickness of slab; Be provided with gauze wire cloth in the hole; The EPS plate that is positioned at load-bearing position, body of wall turning is " L " type; The hole is positioned at the corner of plate, and inside is provided with gauze wire cloth.
Mounting method: earlier that the post reinforcing bar is pre-buried on ground, tie up, and on ground, install grade beam; Then with the borehole jack of an EPS plate on the top of post reinforcing bar, put down EPS plate to EPS plate bottom along the post reinforcing bar and contact with grade beam; When second block of EPS plate is installed, the top that is enclosed within the post reinforcing bar of this plate, the boss of this plate is embedded in second concave groove of first block of EPS plate, puts down second block of EPS plate to its bottom along the post reinforcing bar and contacts with grade beam; Same other each piece EPS plates of first floor will be by that analogy; After first floor installs, in first concave groove of each EPS plate, install, tied up beam steel, again at affixed successively fire proof heat-insulation layer of EPS plate external surface and fire-proof and thermal-insulation film, then with impact-resistant panels by being bolted to the outside of fire-proof and thermal-insulation film; After fire proof heat-insulation layer, fire-proof and thermal-insulation film and impact-resistant panels installed, with the disposable incessantly casting of concrete, first floor installed with EPS plate, post reinforcing bar, beam steel and the exterior wall of first floor; Second layer, the 3rd layer etc. are by that analogy.
Wherein: be positioned in the middle of the body of wall and during the EPS plate of load-bearing position, turning, be embedded in gauze wire cloth in the hole of this plate earlier, and then putting down EPS plate to its bottom along the post reinforcing bar and contact with grade beam; The bolt that is used for fixing impact-resistant panels passes the inner surface of post, beam steel and EPS plate in the impact-resistant panels, fire-proof and thermal-insulation film, fire proof heat-insulation layer, EPS plate, and last bolt head is fixed with pad and nut; Concrete casting at each layer is finished, and after coming on the concrete strength, screw rod, pad, the nut of EPS plate inner surface can be removed, and only stays screw rod in post, the beam steel concrete and the bolt on the impact-resistant panels.
Advantage of the present invention and good effect are:
1. body of wall environmental protection, insulation, in light weight.Composite thermal-insulating wall of the present invention adopts the material of EPS plate as building maintenance structure, have advantages such as environmental protection, light body, insulation, heat insulation, sound insulation, the deadweight of building is reduced, and the speed of slowing down the coastal cities land subsidence has improved shock resistance simultaneously again.
2. installation rate is fast.Body of wall of the present invention gets final product combination with one another by the boss and second concave groove in the process that packs into the post reinforcing bar, improved installation rate greatly, reduced working strength of workers, saved manpower and materials, when guaranteeing workmanship, improve time of completion, reduced cost.
3. body of wall does not ftracture, antidetonation, shock resistance.The fire proof heat-insulation layer of body of wall of the present invention, fire-proof and thermal-insulation film, impact-resistant panels improved body of wall fusing point, increased the body of wall anti-impact force, body of wall is not ftractureed, antidetonation, shock resistance, maintenance cost is low; The impact-resistant panels bolt, difficult drop-off.
4. body of wall reusable edible of the present invention, building also can be recycled, and has reduced building costs, has saved material.
5. mounting method operation of the present invention is simple, easy to operate.
6. mounting method of the present invention is without the brick of traditional architecture and wet trade is seldom arranged, and can be country every year and saves a large amount of land resources and building water.
7. the present invention is lossless in installation process, free from environmental pollution, can not emit pernicious gas to atmosphere, has protected environmental resource.
Description of drawings
Fig. 1 is the front view of EPS plate of the present invention;
Fig. 2 is the left view of Fig. 1;
Fig. 3 is the vertical view of Fig. 1;
Fig. 4 is the structural representation of EPS plate of the present invention;
Fig. 5 is two structural representations after the combination of EPS plate;
Fig. 6 is the structural representation behind EPS plate erection column, the beam steel;
Fig. 7 is the structural representation that is positioned at behind EPS plate erection column, beam steel and the gauze wire cloth of load-bearing position in the middle of the body of wall;
Fig. 8 is the structural representation that is positioned at behind EPS plate erection column, beam steel and the gauze wire cloth of load-bearing position, body of wall turning;
Fig. 9 installs structural representation behind fire proof heat-insulation layer, fire-proof and thermal-insulation film, impact-resistant panels and the casting concrete for the EPS plate;
Figure 10 is the structural representation after the EPS plate that is positioned at load-bearing position in the middle of the body of wall is installed fire proof heat-insulation layer, fire-proof and thermal-insulation film, impact-resistant panels and casting concrete;
Figure 11 is the structural representation after the EPS plate that is positioned at load-bearing position, body of wall turning is installed fire proof heat-insulation layer, fire-proof and thermal-insulation film, impact-resistant panels and casting concrete;
Wherein: 1 is the EPS plate, and 2 is the post reinforcing bar, and 3 is beam steel, and 4 is first concave groove, and 5 is boss, and 6 is second concave groove, and 7 is the hole, and 8 is fire proof heat-insulation layer, and 9 is the fire-proof and thermal-insulation film, and 10 is impact-resistant panels, and 11 is bolt, and 12 is gauze wire cloth.
The specific embodiment
The invention will be further described below in conjunction with accompanying drawing.
Shown in Fig. 1~9, composite thermal-insulating wall of the present invention comprises EPS (polystyrene) plate 1, is embedded in post reinforcing bar 2 and beam steel 3 on the ground.One side of EPS plate 1 has first concave groove 4, the symmetrical both sides adjacent with this limit are respectively equipped with boss 5 that extends and second concave groove of offering 6 in plate outside plate, boss 5 is identical with shape, the size of second concave groove 6, plugs when mounted for two blocks of EPS plates.On the EPS plate 1 between the boss 5 and second concave groove 6, be provided with the hole 7 of ccontaining post reinforcing bar 2 along the length direction of plate, the radial section in hole 7 can be square or circular, and present embodiment is square.Beam steel 3 is placed in first concave groove 4.Because the fusing point of EPS plate is lower, therefore the external surface at EPS plate 1 is connected with fire proof heat-insulation layer 8 and fire-proof and thermal-insulation film 9 successively, to solve its low-melting problem; Fire proof heat-insulation layer can adopt rock wool, and the fire-proof and thermal-insulation film can adopt aluminium foil.In order to solve the relatively poor problem of the anti-sharp objects impact force of EPS plate, be connected with impact-resistant panels 10 at the external surface of fire-proof and thermal-insulation film 9, which is provided with bolt 11, by bolt 11 impact-resistant panels 10, fire-proof and thermal-insulation film 9 and fire proof heat-insulation layer 8 are fixed on the EPS plate 1.Impact-resistant panels 10 can adopt cement fibrolite plate.As shown in figure 10, be positioned at the EPS plate 1 of load-bearing position in the middle of the body of wall, greater than thickness of slab, promptly hole 7 stretches out, forms a buttress at plate thickness direction in the aperture of plate thickness direction in its hole 7.So, can increase the supporting capacity of hole 7 inner prop reinforcing bars.In hole 7, be provided with gauze wire cloth 12.As shown in figure 11, the EPS plate 1 that is positioned at load-bearing position, body of wall turning can be identical with shape, the structure of other plates, also can be " L " type, two blocks of EPS plates promptly forming the turning, wherein one is " L " type, and hole 7 is positioned at the corner of plate, and inside is provided with gauze wire cloth 12, one side of " L " type is provided with boss 5, and another side has second concave groove 6.
Mounting method of the present invention is:
Before composite thermal-insulating wall of the present invention is installed, should will build the underground foundation part and underground various ancillary facility is all carried out according to the architectural design drawing, and the job site will be cleaned totally.EPS plate 1 can be produced processing in batches according to architectural drawing in factory, the EPS plate that processes is transported to the job site, prepares assembling.
At first, earlier that post reinforcing bar 2 is pre-buried on ground, tie up before first floor EPS plate is installed, and on ground, install grade beam, begin to install the EPS plate then.An EPS plate 1 is raised and made the hole 7 of EPS plate bottom can be enclosed within the top of post reinforcing bar 2 along post reinforcing bar 2 top orientation.After the hole 7 of EPS plate 1 bottom is enclosed within the top of post reinforcing bar 2, till EPS plate 1 straightened EPS plate 1 bottom downwards and grade beam contacts along post reinforcing bar 2.Second block of EPS plate 1 is installed then after the same method, but when the hole 7 of second block of EPS plate bottom is enclosed within post reinforcing bar 2 tops, the boss 5 on this plate left side should be embedded in second concave groove 6 on first EPS plate the right, then second block of EPS plate straightened its bottom downwards and till grade beam contacts along post reinforcing bar 2, so just finished the combination of two blocks of EPS plates and post reinforcing bar.Same other each piece EPS plates of first floor will be by that analogy.When the installation first floor is positioned at the EPS plate of the middle load-bearing of body of wall position, the installation of the installation of post reinforcing bar and EPS plate and other EPS plates is similar, to embed gauze wire cloth 12 in the hole 7 of different is EPS plate, and then till the hole 7 of EPS plate bottom straightened EPS plate bottom downwards and grade beam contacts along the top of post reinforcing bar 2, and then make up with other EPS plates and to get final product.When the installation first floor is positioned at the EPS plate of load-bearing position, body of wall turning, if the EPS plate is " L " type, the hole 7 of plate is " V " type, and the corresponding gauze wire cloth 12 of the shape of hole 7 embedded hand-holes straightens EPS plate bottom with the hole 7 of EPS plate bottom downwards along the top of post reinforcing bar 2 again and contacts with grade beam.Other EPS plates get final product by boss 5 and 6 combinations of second concave groove then.If the shape of the EPS plate of corner is identical with the shape of other EPS plates, then corner is made up by two blocks of EPS plates, should respectively two blocks of EPS plates be cut into the size of combination, carries out gluing connecing again after packing into the post reinforcing bar by above-mentioned mounting method then.
After the whole aggregate erections of first floor EPS plate are good, beam steel 3 is installed, is tied up in beginning in first concave groove 6 at each EPS plate top, after 3 bindings of all beam steels are installed, at EPS plate 1 external surface fire proof heat-insulation layer 8, fire-proof and thermal-insulation film 9 and impact-resistant panels 10 are installed successively again.Mounting method is that fire proof heat-insulation layer 8 and fire-proof and thermal-insulation film 9 usefulness nail are fixed on EPS plate 1 external surface, pass the inner surface of post, beam steel 2,3 and EPS plate 1 in impact-resistant panels 10, fire-proof and thermal-insulation film 9, fire proof heat-insulation layer 8, the EPS plate then at the construction field (site) with bolt 11, last bolt head is fixed with pad and nut, and impact-resistant panels 10 and pad and nut can play the effect of jig like this.After fire proof heat-insulation layer 8, fire-proof and thermal-insulation film 9, impact-resistant panels 10 and bolt 11 install, just can begin casting concrete.With EPS plate 1, post reinforcing bar 2, beam steel 3 and the exterior wall of first floor with the disposable incessantly casting of concrete, after coming on the concrete strength, screw rod, pad, the nut of EPS plate 1 inner surface can be removed, only stay screw rod in post, beam steel 2,3 concrete and the bolt on the impact-resistant panels 10, can guarantee all that so whenever impact-resistant panels can not come off.Bolt head can be made different shape according to the practice of construction needs, satisfies the needs of the various link plates of exterior wall.At last, the slit of each junction is filled with gap filler.Use the same method multilayers such as the second layer, the 3rd layer can be installed.
Composite thermal-insulating wall of the present invention can be fit to different building structure, as the building of frame construction, the building of frame structure or the building of steel work etc.; Combination by the EPS plate can build various highrise buildings.When composite thermal-insulating wall was installed, facilities such as the road surface in the construction garden, lawn, tree planting, fence can carry out simultaneously.

Claims (9)

1. composite thermal-insulating wall, it is characterized in that: comprise EPS plate (1), pre-buried post reinforcing bar (2) and beam steel (3), wherein: EPS plate (1) one side have first concave groove (4), the symmetrical both sides adjacent with this limit are respectively equipped with boss (5) that extends and second concave groove of offering (6) in plate outside plate, the hole (7) of ccontaining post reinforcing bar (2) is gone up, is provided with along the length direction of plate to the EPS plate (1) between boss (5) and second concave groove (6); Beam steel (3) is placed in first concave groove (4).
2. by the described composite thermal-insulating wall of claim 1, it is characterized in that: the external surface of described EPS plate (1) is connected with fire proof heat-insulation layer (8) and fire-proof and thermal-insulation film (9) successively.
3. by the described composite thermal-insulating wall of claim 2, it is characterized in that: the external surface at fire-proof and thermal-insulation film (9) is connected with impact-resistant panels (10), which is provided with bolt (11), impact-resistant panels (10), fire-proof and thermal-insulation film (9) and fire proof heat-insulation layer (8) are fixed on the EPS plate (1) by bolt (11).
4. by the described composite thermal-insulating wall of claim 1, it is characterized in that: the radial section of described hole (7) can be square or circular.
5. by the described composite thermal-insulating wall of claim 1, it is characterized in that: be positioned at the EPS plate (1) of load-bearing position in the middle of the body of wall, its hole (7) in the aperture of plate thickness direction greater than thickness of slab; Be provided with gauze wire cloth (12) in the hole (7).
6. by the described composite thermal-insulating wall of claim 1, it is characterized in that: the EPS plate (1) that is positioned at load-bearing position, body of wall turning is " L " type; Hole (7) is positioned at the corner of plate, and inside is provided with gauze wire cloth (12).
7. mounting method by the described composite thermal-insulating wall of claim 1 is characterized in that: earlier that post reinforcing bar (2) is pre-buried on ground, tie up, and on ground, install grade beam; Then the hole (7) of an EPS plate (1) is enclosed within the top of post reinforcing bar (2), puts down EPS plate (1) to EPS plate (1) bottom along post reinforcing bar (2) and contact with grade beam; When second block of EPS plate (1) was installed, (7) of this plate were enclosed within the top of post reinforcing bar (2), and the boss of this plate (5) is embedded in second concave groove (6) of first block of EPS plate, put down second block of EPS plate to its bottom along post reinforcing bar (2) and contacted with grade beam; Same other each piece EPS plates of first floor will be by that analogy; After first floor installs, in first concave groove (6) of each EPS plate, install, tied up beam steel (3), at EPS plate (1) affixed successively fire proof heat-insulation layer of external surface (8) and fire-proof and thermal-insulation film (9), then impact-resistant panels (10) is fixed on the outside of fire-proof and thermal-insulation film (9) by bolt (11) again; After fire proof heat-insulation layer (8), fire-proof and thermal-insulation film (9) and impact-resistant panels (10) installed, with the disposable incessantly casting of concrete, first floor installed with EPS plate (1), post reinforcing bar (2), beam steel (3) and the exterior wall of first floor; Second layer, the 3rd layer etc. are by that analogy.
8. by the described mounting method of claim 7, it is characterized in that: when being positioned at the EPS plate (1) of body of wall centre and load-bearing position, turning, earlier be embedded in gauze wire cloth (12), and then put down EPS plate to its bottom along post reinforcing bar (2) and contact with grade beam in the hole (7) of this plate.
9. by the described mounting method of claim 7, it is characterized in that: the bolt (11) that is used for fixing impact-resistant panels (10), pass the inner surface of post, beam steel (2,3) and EPS plate (1) in impact-resistant panels (10), fire-proof and thermal-insulation film (9), fire proof heat-insulation layer (8), the EPS plate, last bolt head is fixed with pad and nut; Concrete casting at each layer is finished, and after coming on the concrete strength, screw rod, pad, the nut of EPS plate (1) inner surface can be removed, and only stays screw rod in post, beam steel (2, the 3) concrete and the bolt on the impact-resistant panels (10).
CN200710159331XA 2007-12-29 2007-12-29 Composite heat insulating walling and mounting method thereof Active CN101469559B (en)

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CN101469559B CN101469559B (en) 2012-05-09

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2012024816A1 (en) * 2010-08-24 2012-03-01 Empire Technology Development Llc Prefabricated wall panels
US8863445B2 (en) 2010-08-24 2014-10-21 Empire Technology Development Llc Reinforced concrete dense column structure systems
CN104131632A (en) * 2013-11-25 2014-11-05 成都科创佳思科技有限公司 Composite heat-preserving wall structure
CN104652662A (en) * 2010-08-24 2015-05-27 英派尔科技开发有限公司 Prefabricated wallboard system
CN105507452A (en) * 2016-02-03 2016-04-20 兰西县农饮供水市政工程有限公司 Lightweight heat insulation and decoration integrated wall with concrete inside and construction method thereof

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3113118A1 (en) * 1981-03-27 1982-10-21 Sarstedter Dachsteinfabrik Otto Gott GmbH, 3203 Sarstedt Sound-insulating masonry brick
CN2088133U (en) * 1990-10-23 1991-11-06 陆义仁 Multi-function brick
CN2566588Y (en) * 2002-12-13 2003-08-13 杜朝锁 Frame insulating sound-proof brick
CN100585111C (en) * 2005-12-31 2010-01-27 张英喜 Heat-resistant insulating brick for roofing wall

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2012024816A1 (en) * 2010-08-24 2012-03-01 Empire Technology Development Llc Prefabricated wall panels
CN102959162A (en) * 2010-08-24 2013-03-06 英派尔科技开发有限公司 Prefabricated wall panels
US8844223B2 (en) 2010-08-24 2014-09-30 Empire Technology Development Llc Prefabricated wall panels
US8863445B2 (en) 2010-08-24 2014-10-21 Empire Technology Development Llc Reinforced concrete dense column structure systems
CN102959162B (en) * 2010-08-24 2015-03-18 英派尔科技开发有限公司 Prefabricated wall panels
US9038339B2 (en) 2010-08-24 2015-05-26 Empire Technology Development Llc Prefabricated wall panels
CN104652662A (en) * 2010-08-24 2015-05-27 英派尔科技开发有限公司 Prefabricated wallboard system
CN104131632A (en) * 2013-11-25 2014-11-05 成都科创佳思科技有限公司 Composite heat-preserving wall structure
CN105507452A (en) * 2016-02-03 2016-04-20 兰西县农饮供水市政工程有限公司 Lightweight heat insulation and decoration integrated wall with concrete inside and construction method thereof

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