CN108372276A - One kind having the horizontal Molding Casting production line of case - Google Patents
One kind having the horizontal Molding Casting production line of case Download PDFInfo
- Publication number
- CN108372276A CN108372276A CN201810269664.6A CN201810269664A CN108372276A CN 108372276 A CN108372276 A CN 108372276A CN 201810269664 A CN201810269664 A CN 201810269664A CN 108372276 A CN108372276 A CN 108372276A
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- China
- Prior art keywords
- station
- forming machine
- box forming
- sandbox
- case
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C25/00—Foundry moulding plants
Abstract
The invention discloses one kind the horizontal Molding Casting production line of case, including upper box forming machine, lower box forming machine and conveying transition, the upper box forming machine and the lower box forming machine all have rotary table, the rotary table surface is equipped with hanging box station plus sand station, compacting station and demoulding station, carries out hanging box plus sand, compacting and stripping process to sandbox respectively;The conveying transition is consistent with rotary table height, by connecting transmission mechanism circulation conveying is realized around the upper box forming machine and lower box forming machine, the conveying transition is equipped with multiple case holes for meeting sandbox storage, and case hole bottom is equipped with self-sealing door;The off-type area is equipped with off-type station, and the sandbox after mould assembling enters off-type station by pouring area, cooling zone.Compared with prior art, the present invention can not only effectively improve the production efficiency of moulding, and can make the casting of multiple and different molds simultaneously during the work time, and production is made to become diversification.
Description
Technical field
The present invention relates to industrial casting technology fields, and in particular to one kind having the horizontal Molding Casting production line of case.
Background technology
At present in the manufacture of industrialized production equipment, many components are required for completing by casting, currently, foundry industry is damp
Sand moulding is mainly or by artificial production, i.e., artificial sand loading, artificial pestle is real, and this mode labor intensity is big, production efficiency
Low, the sand mo(u)ld quality of casting is difficult to ensure.Though existing have using machinofacture, traditional jolt mo(u)lding machine belongs to single-station,
Multiple devices are needed to carry out in process of production, this not only adds production costs, and production efficiency is relatively low, and hold facility
Place is big, affects to the continuity of production, it is also difficult to ensure product quality.
Invention content is to solve drawbacks described above, and the object of the present invention is to provide one kind the horizontal Molding Casting production of case
Line can not only effectively improve the production efficiency of moulding, and can make the casting of multiple and different molds simultaneously during the work time
Part makes production become diversification.
In order to achieve the above objectives, the technical solution adopted by the present invention is:One kind having the horizontal Molding Casting production line of case, including
Upper box forming machine, lower box forming machine and conveying transition, the upper box forming machine and the lower box forming machine all have rotary work
Platform, the rotary table surface are equipped with hanging box station plus sand station, compacting station and demoulding station, are carried out respectively to sandbox
Hanging box plus sand, compacting and stripping process;The conveying transition is consistent with rotary table height, is driven by connecting
Mechanism realizes that circulation conveying, the conveying transition meet sandbox equipped with multiple around the upper box forming machine and lower box forming machine
The case hole of storage, case hole bottom are equipped with self-sealing door;The babinet conveying is equipped with successively during conveying sand mo(u)ld
Coring-up station, pouring area, cooling zone and off-type area are equipped with switching mechanism at the demoulding station of the lower box forming machine, by described
Switching mechanism will enter coring-up station after the overturning of nowel 180 degree, complete under mold after core, continuously with the upper box forming machine stripper
Top box on position realizes mould assembling;The off-type area is equipped with off-type station, the cast by pouring area of sandbox after mould assembling, cooling zone
Cooling enter off-type station, self-sealing door is opened at this time, and the molding sand in sandbox falls into cooling belt feeder, enters shakeout later
Carry out knockout;The conveying transition is being respectively equipped with cleaning station and lifting station at the off-type station, waits for that sandbox passes through
After crossing the cleaning for cleaning station, it is lifted to the hanging box work of the upper box forming machine and lower box forming machine respectively into lifting station
Position starts next round moulding.
Preferably, the pouring area is equipped with casting machine.
Cleaning agency is equipped with above the cleaning station.
The lifting station is hung by the row that top is equipped with is lifted to hanging box station by sandbox.
Each station of the upper box forming machine and the lower box forming machine is symmetrical arranged, wherein respective hanging box station is close
Setting, when work, the rotary table on the upper box forming machine rotates counterclockwise, the rotary work on the lower box forming machine
Platform rotates clockwise.
Different molds is placed on the hanging box station plus sand station, compacting station and demoulding station surface, in rotary work
Under the action of platform, the sandbox constantly conversion of the hanging box station extremely adds sand station, compacting station and demoulding station, other station sand
The conversion of case is identical as the hanging box station, can realize that multistation manufactures the function of one or more casting at this time.
In the use of the present invention, lifting station is hung by row lifts by crane the supreme box forming machine of sandbox and lower box forming machine respectively
In hanging box station, the rotary table of upper box forming machine rotates counterclockwise, by the sandbox in hanging box station successively by adding sand work
Position, compacting station and demoulding station, descend the rotary table of box forming machine to rotate clockwise, by the sandbox in hanging box station at this time
Equally successively by adding sand station, compacting station and demoulding station, because each station is symmetrical arranged, wait for that hanging box station is converted to demoulding
When station, the nowel of the lower box forming machine passes through the overturning of switching mechanism, and lower core, waits for that the top box is made in going through transition into conveying
When the top box of type machine enters conveying transition, the conveying nowel of conveying transition at this time, which reaches, realizes mould assembling, the sandbox after mould assembling at top box
Enter off-type station by the cast of pouring area, the cooling of cooling zone, self-sealing door is opened at this time, and the molding sand in sandbox falls into cold
But belt feeder enters shakeout and carries out knockout later;Sandbox after knockout is after cleaning the cleaning of station, into lifting station
It is lifted to the hanging box station of the upper box forming machine and lower box forming machine respectively, starts next round moulding.
The beneficial effects of the invention are as follows:Reasonable design, multi-process cooperation operation, passes through the continuous conjunction of the realization of top box nowel
Case effectively increases the production efficiency of moulding, can meet the production requirement of high-volume casting;The automatic sealing package being equipped in the present invention
Door, effectively increases the production efficiency of demoulding, provides convenience condition for quick knockout;The cleaning agency energy being equipped in the present invention
The sand material for effectively removing inner wall of sand box bonding, ensures the integrality of moulding;When the present invention only produces a kind of casting, the hanging box
Station plus sand station, compacting station and demoulding station surface place identical mold, described under the action of rotary table
The constantly conversion of the sandbox of hanging box station constantly realizes the mould assembling of top box and nowel to sand station, compacting station and demoulding station is added,
High-volume can be met at this time and manufacture a kind of requirement of casting, when the present invention produces a variety of casting, the hanging box station plus sand work
Identical mold, under the action of rotary table, the sand of the hanging box station are placed in position, compacting station and demoulding station surface
Case constantly conversion is to sand station, compacting station and demoulding station is added, since each station of upper box forming machine and lower box forming machine is equal
It is symmetrical arranged, therefore every group of symmetrical station that different molds are arranged can realize mating correspondence in mould assembling, be not in mistake,
It realizes and produces a variety of molding sand simultaneously on a production line, to subsequently produce a variety of casting.
Compared with prior art, reasonable design of the present invention, is skillfully constructed, and can not only reduce cost of labor, effectively improve
The production efficiency of moulding, and a variety of casting can be made simultaneously during the work time, so that production is become diversification, meets and criticize
Measure the multifarious requirement of order.
Description of the drawings
Below according to accompanying drawings and embodiments, the structure and features of the present invention is further described.
Fig. 1 is the structural schematic diagram of the present invention.
Fig. 2 is the mould assembling schematic diagram of heretofore described top box and nowel.
In attached drawing 1 and Fig. 2,1. times box forming machines, 2. demoulding stations, 3. coring-up stations, 4. pouring areas, 5. casting machines, 6. is cold
But area, 7. compacting stations, 8. plus sand station, 9. off-type stations, 10, shakeout, 11. cooling belt feeders, 12. clean stations, and 13.
Station, 14. hanging box stations are lifted by crane, 15. rows are hung, 16. conveying transitions, 17. casees holes, box forming machine on 18..
Specific implementation mode
It is a kind of embodiment of the present invention referring to attached drawing 1, disclosing one kind having the horizontal Molding Casting production line of case, including upper
Box forming machine 18, lower box forming machine 1 and conveying transition 16, the upper box forming machine 18 and the lower box forming machine 1 all have rotation
Revolving worktable, the rotary table surface are equipped with hanging box station 14 plus sand station 8, compacting station 7 and demoulding station 2, pass through
Row is hung, sand adding mechanism, system for compacting and demoulding mechanism carry out hanging box plus sand, compacting and stripping process to sandbox respectively;It is described defeated
It send transition 16 consistent with rotary table height, is made in the upper box forming machine 18 and nowel by connecting transmission mechanism
1 surrounding of type machine realizes that circulation conveying, the conveying transition 16 are equipped with multiple case holes 17 for meeting sandbox storage, 17 bottom of case hole
Portion is equipped with self-sealing door;The babinet conveying 16 is equipped with coring-up station 3, pouring area 4, cold successively during conveying sand mo(u)ld
But area 6 and off-type area 9, the pouring area 4 are equipped with casting machine 5, tipper are equipped at the demoulding station 2 of the lower box forming machine 1
Structure will enter coring-up station 3 after the overturning of nowel 180 degree by the switching mechanism, complete under mold after core, continuously with the top box
Top box on the demoulding station of moulding machine 18 realizes mould assembling;The off-type area 9 is equipped with off-type station, and the sandbox after mould assembling is by pouring
The cooling of the cast, cooling zone 6 of noting area 4 enters off-type area 9, and self-sealing door is opened at this time, and the molding sand in sandbox falls into cooling skin
Band machine 11 enters shakeout 10 and carries out knockout later;The conveying transition 16 is being respectively equipped with clearly at the off-type station
Station 12 and lifting station 13 are swept, 12 top of the cleaning station is equipped with cleaning agency, waits for sandbox by cleaning the clear of station 12
After sweeping, the hanging box station 14 for being lifted to the upper box forming machine 18 and lower box forming machine 1 respectively is hung by row into lifting station,
Start next round moulding.
Each station of the upper box forming machine 18 and the lower box forming machine 1 is symmetrical arranged, wherein respective hanging box station
14 are arranged close to, and when work, the rotary table on the upper box forming machine 18 rotates counterclockwise, on the lower box forming machine 1
Rotary table rotate clockwise.
Different molds is placed on the hanging box station 14 plus sand station 8, compacting station 7 and 2 surface of stripper, is being rotated
Under the action of workbench, the sandbox constantly conversion of the hanging box station 14 extremely adds sand station, compacting station and demoulding station, other
The conversion of station sandbox is identical as the hanging box station, can realize that multistation manufactures the function of one or more casting at this time.
When in use, lifting station 13 hangs 15 supreme box forming machines of lifting sandbox 18 respectively to the embodiment of the present invention by row
In the hanging box station of lower box forming machine 1, the rotary table of upper box forming machine 18 rotates counterclockwise, will be in hanging box station 14
Sandbox by adding sand station 8, compacting station 7 and demoulding station 2, descends the rotary table of box forming machine 1 clockwise at this time successively
Rotation, by the sandbox in hanging box station 14 equally successively by adding sand station 8, compacting station 7 and demoulding station 2, because of each station
It is symmetrical arranged, when hanging box station 14 is converted to demoulding station 2, nowel the turning over by switching mechanism of the lower box forming machine 1
Turn, into lower core in conveying transition 16, when the top box of the upper box forming machine 18 enters conveying transition 16, conveying transition at this time
16 conveying nowels, which reach, realizes mould assembling at top box, the sandbox after mould assembling enters by the cast of pouring area 4, the cooling of cooling zone 6
Off-type station 9, at this time self-sealing door open, the molding sand in sandbox falls into cooling belt feeder 11, enters shakeout 10 later and carries out
Knockout;Sandbox after knockout is lifted to the top box moulding respectively after cleaning the cleaning of station 12, into lifting station 13
The hanging box station 14 of machine 18 and lower box forming machine 1 starts next round moulding.
It is referring to attached state shown in Fig. 2:Upper box forming machine 18 is in rotary course counterclockwise, and 1# top boxs are from hanging box station
Start, by adding sand station, compacting station to enter demoulding station, waits for into conveying transition and carry out mould assembling with 1# nowels;Nowel
For moulding machine 1 during rotating clockwise, 1# nowels are since hanging box station, by adding sand station, compacting station to enter demoulding
Station comes into after the overturning of switching mechanism in conveying transition, waits for and being carried out with 1# top boxs at arrival 1# mould assembling stations
Mould assembling;
When conveying transition continues to move forwards, 1# nowels reach 1# mould assembling stations after completing lower core, while 1# top boxs reach 1# and close
Case station, 1# top boxs, which are placed in above 1# nowels, realizes mould assembling;
The rotary table of upper box forming machine 18 and lower box forming machine 1 continues to rotate later, and 2# top boxs reach demoulding station, wait for
With 2# nowel mould assembling, while 2# nowels reach demoulding station, by overturning enter conveying transition in carry out lower core, continue later to
Before, stop in former 1# mould assembling station, 1# mould assembling stations at this time become 2# mould assembling stations, realize and close with the 2# top boxs reached simultaneously
Case, similarly, 3# top boxs and 3# nowels realize that mould assembling is realized in mould assembling, 4# top boxs and 4# nowels, and the sand box conveyor after mould assembling is to de-
Sand mold drops down onto in shakeout after type station, and sandbox becomes sky sandbox, after reaching lifting station, is lifted to hanging box station again, leads to
It crosses box forming machine and lower box forming machine continues moulding, recycle successively, realize that moulding continuously produces, effectively carry
The high production efficiency of moulding, moulding quantity can reach 240 types in 1 hour, and compared with existing foudry line, production efficiency is big
Amplitude improves.
Described above is only presently preferred embodiments of the present invention, and above-mentioned specific embodiment is not limitation of the present invention,
Retouching, modification or the equivalent replacement that all those skilled in the art are made as described above belong to the guarantor of the present invention
Protect range.
Claims (6)
1. one kind having the horizontal Molding Casting production line of case, including upper box forming machine, lower box forming machine and conveying transition, feature exist
In:The upper box forming machine and the lower box forming machine all have rotary table, and the rotary table surface is equipped with hanging box
Station plus sand station, compacting station and demoulding station, carry out hanging box plus sand, compacting and stripping process to sandbox respectively;It is described
Conveying transition is consistent with rotary table height, by connecting transmission mechanism in the upper box forming machine and nowel moulding
Circulation conveying is realized around machine, described to convey transition equipped with multiple case holes for meeting sandbox storage, case hole bottom is equipped with certainly
Dynamic closure door;The babinet conveying is equipped with coring-up station, pouring area, cooling zone and off-type area successively during conveying sand mo(u)ld,
It is equipped with switching mechanism at the demoulding station of the lower box forming machine, enters after being overturn nowel 180 degree by the switching mechanism
Coring-up station is completed under mold after core, continuously to realize mould assembling with the top box on the upper box forming machine demoulding station;The off-type area
Equipped with off-type station, the sandbox after mould assembling enters off-type area by the cast of pouring area, the cooling of cooling zone, at this time self-sealing door
It opens, the molding sand in sandbox falls into cooling belt feeder, enters shakeout later and carries out knockout;The conveying transition is close to described
It is respectively equipped at off-type station and cleans station and lifting station, after sandbox after cleaning the cleaning of station, into lifting station
It is lifted to the hanging box station of the upper box forming machine and lower box forming machine respectively, starts next round moulding.
2. according to claim 1 have the horizontal Molding Casting production line of case, it is characterised in that:The pouring area is equipped with cast
Machine.
3. according to claim 1 have the horizontal Molding Casting production line of case, it is characterised in that:It is set above the cleaning station
There is cleaning agency.
4. according to claim 1 have the horizontal Molding Casting production line of case, it is characterised in that:The lifting station passes through upper
The row being just equipped with is hung is lifted to hanging box station by sandbox.
5. according to claim 1 have the horizontal Molding Casting production line of case, it is characterised in that:The upper box forming machine and institute
Each station for stating lower box forming machine is symmetrical arranged, wherein respective hanging box station is arranged close to, when work, and the upper box forming machine
On rotary table rotate counterclockwise, the rotary table on the lower box forming machine rotates clockwise.
6. according to claim 1 have the horizontal Molding Casting production line of case, it is characterised in that:The hanging box station plus sand
Different molds is placed on station, compacting station and demoulding station surface, under the action of rotary table, the hanging box station
Sandbox constantly conversion extremely adds sand station, compacting station and demoulding station, the conversion of other station sandboxes and the hanging box station phase
Together, it can realize that multistation manufactures the function of one or more casting at this time.
Priority Applications (1)
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CN201810269664.6A CN108372276A (en) | 2018-03-29 | 2018-03-29 | One kind having the horizontal Molding Casting production line of case |
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CN201810269664.6A CN108372276A (en) | 2018-03-29 | 2018-03-29 | One kind having the horizontal Molding Casting production line of case |
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CN201810269664.6A Pending CN108372276A (en) | 2018-03-29 | 2018-03-29 | One kind having the horizontal Molding Casting production line of case |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109226699A (en) * | 2018-10-24 | 2019-01-18 | 共享智能铸造产业创新中心有限公司 | Box moulding line and its working method |
CN112276024A (en) * | 2020-09-30 | 2021-01-29 | 中车长江铜陵车辆有限公司 | Coupler casting molding mechanized production line |
CN116441494A (en) * | 2023-04-03 | 2023-07-18 | 湖北泰克摩擦材料有限公司 | Sand casting machine and sand casting demolding treatment method |
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CN112276024A (en) * | 2020-09-30 | 2021-01-29 | 中车长江铜陵车辆有限公司 | Coupler casting molding mechanized production line |
CN116441494A (en) * | 2023-04-03 | 2023-07-18 | 湖北泰克摩擦材料有限公司 | Sand casting machine and sand casting demolding treatment method |
CN116441494B (en) * | 2023-04-03 | 2024-01-26 | 湖北泰克摩擦材料有限公司 | Sand casting machine and sand casting demolding treatment method |
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