CN103934448A - Casting production line - Google Patents
Casting production line Download PDFInfo
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- CN103934448A CN103934448A CN201410203963.1A CN201410203963A CN103934448A CN 103934448 A CN103934448 A CN 103934448A CN 201410203963 A CN201410203963 A CN 201410203963A CN 103934448 A CN103934448 A CN 103934448A
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- driven conveying
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Abstract
The invention provides a casting production line. The casting production line comprises a modeling line, a casting line, a first engine driven conveying roller line, a second engine driven conveying roller line, a first reversing machine, a first box pushing machine, a second reversing machine, a second box pushing machine, a third reversing machine, a third box pushing machine, a fourth reversing machine and a fourth box pushing machine. The first engine driven conveying roller line is connected between the output end of the modeling line and the input end of the casting line, and accordingly a sand box can be conveyed to the casting line. The second engine driven conveying roller line is connected between the output end of the casting line and the input end of the modeling line, and accordingly the sand box can be conveyed to the modeling line. The casting line, the first engine driven conveying roller line, the casting line and the second engine driven conveying roller line which are sequentially connected end to end are combined to form the casting production line, under the action of the two engine driven conveying roller lines, the production line can still operate normally when the sand box lacks, the modeling line and the casting line can operate in a crossed mode, a complementary function is achieved, and therefore production efficiency is improved.
Description
Technical field
The present invention relates to casting technology field, more particularly, relate to a kind of foundry production line.
Background technology
Foundry Production is that METAL HEATING PROCESS is melted, make it have mobility, then be poured in the effigurate casting mold die cavity of tool, under the effect of gravity or external force (pressure, centrifugal force, electromagnetic force etc.), be full of die cavity, cooling and be frozen into a kind of metal forming method of foundry goods (or part).
Because foundry goods adopts manual production casting, production efficiency is lower, only can be applicable to jobbing work, so some enterprises adopt mechanical production line to produce foundry goods.Foundry production line of the prior art needs sandbox to be close to for one case and is covered with all fronts for one case in the time of casting, normal by cylinder or the operation of hydraulic oil cylinder driving sandbox, sandbox heads on one case walking for one case, sandbox is not walked below sandbox and just cannot be walked above, so production line cannot move in the time lacking sandbox, therefore move beat slower, production efficiency is lower, and production cost also can increase.
In sum, how providing a kind of foundry production line, still can normally move, and then enhance productivity to realize production line in the time lacking sandbox, is current those skilled in the art technical problems urgently to be resolved hurrily.
Summary of the invention
In view of this, the object of the present invention is to provide a kind of foundry production line, still can normally move to realize production line in the time lacking sandbox, and then enhance productivity.
In order to achieve the above object, the invention provides following technical scheme:
A kind of foundry production line, comprising:
Mo(u)lding line, described mo(u)lding line is disposed with the station of unpacking station, mould turnover station, cleaning station, moulding station and mould assembling station and casting technique demand along the throughput direction of sandbox;
Casting line, is provided with the station of casting station and casting technique demand on described casting line;
In the time that described mo(u)lding line operation lags behind, the sandbox on described mo(u)lding line can be transported to the first motor-driven conveying roller diatom on described casting line, described the first motor-driven conveying roller diatom is connected between the output of described mo(u)lding line and the input of described casting line;
In the time that described casting line operation lags behind, the sandbox on described casting line can be transported to the second motor-driven conveying roller diatom on described mo(u)lding line, described the second motor-driven conveying roller diatom is connected between the output of described casting line and the input of described mo(u)lding line;
For the traffic direction of the sandbox of described mo(u)lding line output being replaced by the first reversing machine of the sandbox traffic direction of described the first motor-driven conveying roller diatom, described the first reversing machine is arranged between the output of described mo(u)lding line and the input of described the first motor-driven conveying roller diatom;
Push away punch-out equipment for the sandbox of described mo(u)lding line output is shifted onto on described the first motor-driven conveying roller diatom and can be shifted the described sandbox on described the first motor-driven conveying roller diatom onto on described casting line first in the time that described sandbox is covered with described the first motor-driven conveying roller diatom, described first pushes away punch-out equipment is arranged on described the first reversing machine one end away from described the first motor-driven conveying roller diatom;
For the traffic direction of the sandbox of described the first motor-driven conveying roller diatom output being replaced by the second reversing machine of the sandbox traffic direction of described casting line, described the second reversing machine is arranged between the output of described the first motor-driven conveying roller diatom and the input of described casting line;
Push away punch-out equipment for shifting the sandbox of described the first motor-driven conveying roller diatom output onto on described casting line second, described second pushes away punch-out equipment is arranged on described the second reversing machine one end away from described casting line;
For the traffic direction of the sandbox of described casting line output being replaced by the 3rd reversing machine of the sandbox traffic direction of described the second motor-driven conveying roller diatom, described the 3rd reversing machine is arranged between the output of described casting line and the input of described the second motor-driven conveying roller diatom;
Push away punch-out equipment for the sandbox of described casting line output is shifted onto on described the second motor-driven conveying roller diatom and can be shifted the described sandbox on described the second motor-driven conveying roller diatom onto on described mo(u)lding line the 3rd in the time that described sandbox is covered with described the second motor-driven conveying roller diatom, the described the 3rd pushes away punch-out equipment is arranged on described the 3rd reversing machine one end away from described the second motor-driven conveying roller diatom;
For the traffic direction of the sandbox of described the second motor-driven conveying roller diatom output being replaced by the 4th reversing machine of the sandbox traffic direction of described mo(u)lding line, described the 4th reversing machine is arranged between described second output of motor-driven conveying roller diatom and the input of described mo(u)lding line;
Push away punch-out equipment for shifting the sandbox of described the second motor-driven conveying roller diatom output onto in described moulding the 4th, the described the 4th pushes away punch-out equipment is arranged on described the 4th reversing machine one end away from described mo(u)lding line.
Preferably, in above-mentioned foundry production line, described the first motor-driven conveying roller diatom comprises:
The first frame;
Can promote the first running roller that sandbox is moved to the output of described the first motor-driven conveying roller diatom by the input of described the first motor-driven conveying roller diatom, described the first running roller is arranged in described the first frame;
The first drive unit of rotary power can be provided, and described the first drive unit is connected with described the first running roller by the first transmission chain mechanism.
Preferably, in above-mentioned foundry production line, described the second motor-driven conveying roller diatom comprises:
The second frame;
Can promote the second running roller that sandbox is moved to the output of described the second motor-driven conveying roller diatom by the input of described the second motor-driven conveying roller diatom, described the second running roller is arranged in described the second frame;
The second drive unit of rotary power can be provided, and described the second drive unit is connected with described the second running roller by the second transmission chain mechanism.
Preferably, in above-mentioned foundry production line, described the first running roller and the second running roller are single roll running roller.
Preferably, in above-mentioned foundry production line, described the first drive unit and described the second drive unit are drive motors.
Preferably, in above-mentioned foundry production line, described the first reversing machine, described the second reversing machine, described the 3rd reversing machine and described the 4th reversing machine are the reversing cylinder that can change sandbox height.
Preferably, in above-mentioned foundry production line, described casting line was also provided with cleaning station before described casting station.
Preferably, in above-mentioned foundry production line, described unpacking station is provided with automatic case unpacking machine; Described mould turnover station is provided with automatic mold rollover unit; Described cleaning station is provided with automatic cleaning apparatus; Described mould assembling station is provided with automatic closer.
Can find out from above-mentioned technical scheme, foundry production line provided by the invention comprises that mo(u)lding line, casting line, the first motor-driven conveying roller diatom, the second motor-driven conveying roller diatom, the first reversing machine, first push away punch-out equipment, the second reversing machine, second and push away that punch-out equipment, the 3rd reversing machine, the 3rd push away punch-out equipment, the 4th reversing machine and the 4th pushes away punch-out equipment; Mo(u)lding line is disposed with the station of unpacking station, mould turnover station, cleaning station, moulding station, mould assembling station and casting technique demand along the throughput direction of sandbox; On casting line, be provided with the station of casting station and casting technique demand; The first motor-driven conveying roller diatom is connected between the output of mo(u)lding line and the input of casting line, and in the time that mo(u)lding line operation lags behind, it can be transported to the sandbox on mo(u)lding line on casting line; The second motor-driven conveying roller diatom is connected between the casting output of line and the input of mo(u)lding line, and in the time that the operation of casting line lags behind, it can be transported to the sandbox on casting line on mo(u)lding line; The first reversing machine is for being replaced by the traffic direction of the sandbox of mo(u)lding line output the sandbox traffic direction of the first motor-driven conveying roller diatom, and it is arranged between the output of mo(u)lding line and the input of the first motor-driven conveying roller diatom; First pushes away punch-out equipment for the sandbox of mo(u)lding line output being shifted onto on the first motor-driven conveying roller diatom and can the sandbox on the first motor-driven conveying roller diatom being shifted onto to casting line in the time that sandbox is covered with the first motor-driven conveying roller diatom, and it is arranged on the first reversing machine one end away from the first motor-driven conveying roller diatom; The second reversing machine is for the traffic direction of the sandbox of the first motor-driven conveying roller diatom output being replaced by the sandbox traffic direction of casting line, and it is arranged between the output of the first motor-driven conveying roller diatom and the input of casting line; Second pushes away punch-out equipment for shifting the sandbox of the first motor-driven conveying roller diatom output onto casting line, and it is arranged on the second reversing machine one end away from casting line; The 3rd reversing machine is for being replaced by the traffic direction of the sandbox of casting line output the sandbox traffic direction of the second motor-driven conveying roller diatom, and it is arranged between the casting output of line and the input of the second motor-driven conveying roller diatom; The 3rd pushes away punch-out equipment for the sandbox of casting line output is shifted onto on the second motor-driven conveying roller diatom and can be shifted the sandbox on the second motor-driven conveying roller diatom onto mo(u)lding line in the time that sandbox is covered with the second motor-driven conveying roller diatom, and it is arranged on the 3rd reversing machine one end away from the second motor-driven conveying roller diatom; The 4th reversing machine is for being replaced by the traffic direction of the sandbox of the second motor-driven conveying roller diatom output the sandbox traffic direction of mo(u)lding line, and it is arranged between second output of motor-driven conveying roller diatom and the input of mo(u)lding line; The 4th pushes away punch-out equipment for shifting the sandbox of the second motor-driven conveying roller diatom output onto moulding, and it is arranged on the 4th reversing machine one end away from mo(u)lding line.
The mo(u)lding line that the present invention adopts head and the tail to connect successively, the first motor-driven conveying roller diatom, casting line and the second motor-driven conveying roller diatom are combined to form foundry production line, when this foundry production line work, sandbox by the first reversing machine after to moulding commutates, recycling first pushes away punch-out equipment sandbox is shifted onto on the first motor-driven conveying roller diatom, sandbox on the first motor-driven conveying roller diatom is transported to the input of casting line by motor-driven roller-way, utilize the second reversing machine to commutate to sandbox, pushing away punch-out equipment by second again advances on casting line by sandbox and completes the operations such as casting, by the 3rd reversing machine, the sandbox after casting is commutated, recycling the 3rd pushes away punch-out equipment sandbox is shifted onto on the second motor-driven conveying roller diatom, sandbox on the second motor-driven conveying roller diatom is transported to by motor-driven roller-way on the input of mo(u)lding line, utilize the 4th reversing machine to commutate to sandbox, then push away punch-out equipment by the 4th and sandbox is advanced on mo(u)lding line and complete unpacking, upset, take out the operations such as foundry goods, cleaning, moulding, upset, mould assembling.
Above-mentioned foundry production line in the course of the work, in the time that sandbox is covered with the motor-driven roller-way of the first motor-driven conveying roller diatom, make first to push away punch-out equipment work, the motor-driven roller-way on this line is not worked, utilize first to push away punch-out equipment promotion sandbox, sandbox heads on sandbox and can be delivered directly on casting line; In the time that sandbox is covered with the motor-driven roller-way of the second motor-driven conveying roller diatom, make the 3rd to push away punch-out equipment work, the motor-driven roller-way on this line is not worked, and utilizes the 3rd to push away punch-out equipment promotion sandbox, and sandbox heads on sandbox and can be delivered directly on mo(u)lding line.
When sandbox is not covered with the motor-driven roller-way of the first motor-driven conveying roller diatom, when namely mo(u)lding line operation lags behind, first pushes away punch-out equipment can constantly shift the sandbox of mo(u)lding line output onto on the motor-driven roller-way of the first motor-driven conveying roller diatom, and utilizes the motor-driven roller-way of this line that sandbox automatic makeup is given on casting line; When sandbox is not covered with the motor-driven roller-way of the second motor-driven conveying roller diatom, when the line of namely casting operation lags behind, the 3rd pushes away punch-out equipment can constantly shift the sandbox of casting line output terminal on the motor-driven roller-way of the second motor-driven conveying roller diatom onto, and utilizes the motor-driven roller-way of this line that sandbox automatic makeup is given on mo(u)lding line.
In summary, foundry production line of the present invention, under the effect of two motor-driven conveying roller diatoms, has been realized production line in the time lacking sandbox and still can normally have been moved, and mo(u)lding line and casting line can crossing operations, have complementary function, and then improved production efficiency.
Brief description of the drawings
In order to be illustrated more clearly in the embodiment of the present invention or technical scheme of the prior art, to the accompanying drawing of required use in embodiment or description of the Prior Art be briefly described below, apparently, accompanying drawing in the following describes is some embodiments of the present invention, for those of ordinary skill in the art, do not paying under the prerequisite of creative work, can also obtain according to these accompanying drawings other accompanying drawing.
Fig. 1 is the schematic flow sheet of the foundry production line that provides of the embodiment of the present invention;
Fig. 2 is the structural representation of the foundry production line that provides of the embodiment of the present invention;
Fig. 3 is the front view of the first motor-driven conveying roller diatom of providing of the embodiment of the present invention;
Fig. 4 is the local amplification assumption diagram of A in Fig. 3;
Fig. 5 is the local amplification assumption diagram of B in Fig. 3;
Fig. 6 is the top view of the first motor-driven conveying roller diatom of providing of the embodiment of the present invention;
Fig. 7 is the side view of the first motor-driven conveying roller diatom of providing of the embodiment of the present invention.
Detailed description of the invention
The embodiment of the present invention provides a kind of foundry production line, realized production line in the time lacking sandbox and still can normally move, and mo(u)lding line and casting line can crossing operation, have complementary function, and then improved production efficiency.
For making object, technical scheme and the advantage of the embodiment of the present invention clearer, below in conjunction with the accompanying drawing in the embodiment of the present invention, technical scheme in the embodiment of the present invention is clearly and completely described, obviously, described embodiment is the present invention's part embodiment, instead of whole embodiment.Based on the embodiment in the present invention, those of ordinary skill in the art, not making the every other embodiment obtaining under creative work prerequisite, belong to the scope of protection of the invention.
Please refer to accompanying drawing 1-7, the foundry production line that the embodiment of the present invention provides comprises that mo(u)lding line a, casting line c, the first motor-driven conveying roller diatom b, the second motor-driven conveying roller diatom d, the first reversing machine 1, first push away punch-out equipment 5, the second reversing machine 2, second and push away that punch-out equipment 6, the 3rd reversing machine 3, the 3rd push away punch-out equipment 7, the 4th reversing machine 4 and the 4th pushes away punch-out equipment 8; Mo(u)lding line a is disposed with the station of unpacking station, mould turnover station, cleaning station, moulding station, mould assembling station and casting technique demand along the throughput direction of sandbox 9; On casting line c, be provided with the station of casting station and casting technique demand; The first motor-driven conveying roller diatom b is connected between the output of mo(u)lding line a and the input of casting line c, and in the time that mo(u)lding line a operation lags behind, it can be transported to the sandbox on mo(u)lding line a 9 on casting line c; The second motor-driven conveying roller diatom d is connected between the output and the input of mo(u)lding line a of casting line c, and in the time that casting line c operation lags behind, it can be transported to the sandbox 9 on casting line c on mo(u)lding line a; The first reversing machine 1 is for being replaced by the traffic direction of the sandbox 9 of mo(u)lding line a output sandbox 9 traffic directions of the first motor-driven conveying roller diatom b, and it is arranged between the output of mo(u)lding line a and the input of the first motor-driven conveying roller diatom b; First pushes away punch-out equipment 5 for the sandbox 9 of mo(u)lding line a output being shifted onto to the upper casting line c that also can in the time that sandbox 9 is covered with the first motor-driven conveying roller diatom b, the sandbox 9 on the first motor-driven conveying roller diatom b be shifted onto of the first motor-driven conveying roller diatom b, and it is arranged on the first reversing machine 1 one end away from the first motor-driven conveying roller diatom b; The second reversing machine 2 is for the traffic direction of the sandbox 9 of the first motor-driven conveying roller diatom b output being replaced by sandbox 9 traffic directions of casting line c, and it is arranged between the output of the first motor-driven conveying roller diatom b and the input of casting line c; Second pushes away punch-out equipment 6 for the sandbox 9 of the first motor-driven conveying roller diatom b output being shifted onto to casting line c, and it is arranged on the second reversing machine 2 one end away from casting line c; The 3rd reversing machine 3 is for being replaced by the traffic direction of the sandbox 9 of casting line c output sandbox 9 traffic directions of the second motor-driven conveying roller diatom d, and it is arranged between the output and the input of the second motor-driven conveying roller diatom d of casting line c; The 3rd pushes away punch-out equipment 7, and for the sandbox 9 of casting line c output is shifted onto, the second motor-driven conveying roller diatom d is upper also can shift the sandbox 9 on the second motor-driven conveying roller diatom d onto mo(u)lding line a in the time that sandbox 9 is covered with the second motor-driven conveying roller diatom d, and it is arranged on the 3rd reversing machine 3 one end away from the second motor-driven conveying roller diatom d; The 4th reversing machine 4 is for being replaced by the traffic direction of the sandbox 9 of the second motor-driven conveying roller diatom d output sandbox 9 traffic directions of mo(u)lding line a, and it is arranged between the second output of motor-driven conveying roller diatom d and the input of mo(u)lding line a; The 4th pushes away punch-out equipment 8 for shifting the sandbox 9 of the second motor-driven conveying roller diatom d output onto moulding, and it is arranged on the 4th reversing machine 4 one end away from mo(u)lding line a.
The present invention adopts mo(u)lding line a, the first motor-driven conveying roller diatom b, casting line c and the second motor-driven conveying roller diatom d that head and the tail connect to be successively combined to form foundry production line, take up room in order to save, preferably, mo(u)lding line a, the first motor-driven conveying roller diatom b, casting line c and second tetra-lines of motor-driven conveying roller diatom d and four reversing machines form rectangle circulation casting streamline, as shown in Figure 2.Above-mentioned four push away punch-out equipment and are specially oil cylinder, cylinder, the electronic cylinder etc. that pushes away.
When this foundry production line work, by the first reversing machine 1, the sandbox 9 after moulding is commutated, recycling first pushes away punch-out equipment 5 sandbox 9 is shifted onto on the first motor-driven conveying roller diatom b, sandbox 9 on the first motor-driven conveying roller diatom b is transported to the input of casting line c by motor-driven roller-way, utilize the second reversing machine 2 to commutate to sandbox 9, then push away punch-out equipment 6 by second and advance casting line c to go up and complete the operations such as casting in sandbox 9; By the 3rd reversing machine 3, the sandbox 9 after casting is commutated, recycling the 3rd pushes away punch-out equipment 7 sandbox 9 is shifted onto on the second motor-driven conveying roller diatom d, sandbox 9 on the second motor-driven conveying roller diatom d is transported to by motor-driven roller-way on the input of mo(u)lding line a, utilize the 4th reversing machine 4 to commutate to sandbox 9, then push away punch-out equipment 8 by the 4th and advance mo(u)lding line a to go up and complete unpacking, upset, take out the operations such as foundry goods, cleaning, moulding, upset, mould assembling in sandbox 9.
In the course of the work, the sandbox 9 on the first motor-driven conveying roller diatom b and the second motor-driven conveying roller diatom d can move above-mentioned foundry production line under the driving of motor-driven roller-way, also can under the promotion that pushes away punch-out equipment, move.In the time that sandbox 9 is covered with the motor-driven roller-way of the first motor-driven conveying roller diatom b, can make first to push away punch-out equipment 5 and work, motor-driven roller-way on this line is not worked, utilize first to push away punch-out equipment 5 and promote sandbox 9, sandbox 9 heads on sandbox 9 and can be delivered directly on casting line c, also can make the motor-driven roller-way work of this line, utilize the motor-driven roller-way of this line that sandbox 9 automatic makeups are given on casting line c; In the time that sandbox 9 is covered with the motor-driven roller-way of the second motor-driven conveying roller diatom d, can make the 3rd to push away punch-out equipment 7 and work, motor-driven roller-way on this line is not worked, utilize the 3rd to push away punch-out equipment 7 and promote sandbox 9, sandbox 9 heads on sandbox 9 and can be delivered directly on mo(u)lding line a, also can make the motor-driven roller-way work of this line, utilize the motor-driven roller-way of this line that sandbox 9 automatic makeups are given on mo(u)lding line a.
In the time that mo(u)lding line a operation lags behind that namely sandbox 9 is not covered with the motor-driven roller-way of the first motor-driven conveying roller diatom b, first pushes away punch-out equipment 5 can constantly shift the sandbox 9 of mo(u)lding line a output on the motor-driven roller-way of the first motor-driven conveying roller diatom b onto, and utilizes the motor-driven roller-way of this line that sandbox 9 automatic makeups are given on casting line c; In the time that casting line c operation lags behind that namely sandbox 9 is not covered with the motor-driven roller-way of the second motor-driven conveying roller diatom d, the 3rd pushes away punch-out equipment 7 can constantly shift the sandbox 9 of casting line c output on the motor-driven roller-way of the second motor-driven conveying roller diatom d onto, and utilizes the motor-driven roller-way of this line that sandbox 9 automatic makeups are given on mo(u)lding line a; Flexibility and the stability of production line are improved.
In summary, foundry production line of the present invention, under the effect of two motor-driven conveying roller diatoms, has been realized production line in the time lacking sandbox 9 and still can normally have been moved, and mo(u)lding line a and casting line c can crossing operations, have complementary function, production efficiency has improved 20%～25%.
And foundry production line area of mill site of the present invention is little, same to Isoquant, only manual 20%～25% work area; Operate fairly simplely simultaneously, invest littlely, production cost is lower, is applicable in producing in a large number in batch.
In the present invention's one specific embodiment, the first motor-driven conveying roller diatom b comprises the first frame 10, the first running roller 12, the first drive unit 11 and the first transmission chain mechanism; The first running roller 12 can promote sandbox 9 and be moved to the output of the first motor-driven conveying roller diatom b by the input of the first motor-driven conveying roller diatom b, and it is arranged in the first frame 10; The first drive unit 11 can provide rotary power, and it is connected with the first running roller 12 by the first transmission chain mechanism.
The second motor-driven conveying roller diatom d comprises the second frame, the second running roller, the second drive unit and the second transmission chain mechanism; The second running roller can promote sandbox 9 and be moved to the output of the second motor-driven conveying roller diatom d by the input of the second motor-driven conveying roller diatom d, and it is arranged in the second frame; The second drive unit can provide rotary power, and it is connected with the second running roller by the second transmission chain mechanism.
In the present embodiment, the first drive unit 11 is specially drive motors, and the second same drive unit is also elected drive motors as; Drive motors is relatively simple for structure, and convenient control, and small volume, can reduce and take up room.Certainly, above-mentioned the first drive unit 11 and the second drive unit can also be rotary cylinder or engine etc.
For the ease of assembling, the present invention is chosen as identical structure by the first frame 10 and the second frame, the first running roller 12 and the second running roller, the first drive unit 11 and the second drive unit, the first transmission chain mechanism and the second transmission chain mechanism respectively, and the present embodiment is only specifically addressed for the structure of the first motor-driven conveying roller diatom b.
As shown in Fig. 3-7, wherein, the direction of arrow of Fig. 6 is the traffic direction of sandbox 9; The first transmission chain mechanism comprises sprocket wheel 13 and the chain that is connected above-mentioned sprocket wheel 13 and the first running roller 12, and above-mentioned sprocket wheel 13 and drive motors (being specially the first drive unit 11) are all arranged in the first frame 10.The present invention is formed the motor-driven roller-way of the first motor-driven conveying roller diatom b by drive motors, chain, sprocket wheel 13 and the first running roller 12, have easy for installation, stable performance, the feature such as noise is low, and it is reliable to operate steadily.
When work, drive motors first drive sprocket 13 rotates, and can drive chain to move when sprocket wheel 13 rotates, chain and then drive the first running roller 12 synchronous operations, thus the sandbox 9 on the first running roller 12 is moved together.
Sandbox 9 of the present invention can move under the driving of drive motors, also can push away under the promotion of punch-out equipment 5 and move first.In the time that sandbox 9 is covered with the motor-driven roller-way of the first motor-driven conveying roller diatom b, can make drive motors not work, utilize first to push away punch-out equipment 5 and promote sandbox 9, making sandbox 9 head on sandbox 9 directly enters on casting line c, also can make drive motors work, utilize the first running roller 12 that sandbox 9 is transported on casting line c; In the time that sandbox 9 is not covered with the motor-driven roller-way of the first motor-driven conveying roller diatom b, make first to push away punch-out equipment 5 and drive motors is all worked, utilize first to push away punch-out equipment 5 and constantly the sandbox on mo(u)lding line a 9 is shifted onto on motor-driven roller-way, so utilize drive motors drive the first running roller 12 by sandbox 9 automatic transport to casting line c.So, sandbox 9 be covered with the first motor-driven conveying roller diatom b (even or when motor-driven roller-way d) of the second motor-driven conveying roller diatom drive motors do not work, first pushes away punch-out equipment 5 (or the 3rd push away punch-out equipment 7) also can shift sandbox 9 onto the first motor-driven conveying roller diatom b (or the second motor-driven conveying roller diatom is d) upper, has ensured reliability of operation.
It will be understood by those skilled in the art that, the present invention can also not arrange chain, and the direct drive roller wheel of drive motors is rotated, or adopts gear drive, to reach the same effect that makes the first running roller 12 can drive sandbox 9 to move, this is no longer going to repeat them.
Preferably, the first running roller 12 and the second running roller are single roll running roller.The present invention, by single roll running roller is installed on motor-driven roller-way, makes sandbox 9 under the driving of drive motors, only can do unidirectional operation, has reduced sandbox 9 situation of travelling backwards occurs, and then ensured traveling comfort.Certainly, sandbox 9 also can do single-way moving under external force on the first motor-driven conveying roller diatom b or the second motor-driven conveying roller diatom d, and its moving direction is consistent with the traffic direction of the first motor-driven conveying roller diatom b or the second motor-driven conveying roller diatom d.
Further, the first reversing machine 1, the second reversing machine 2, the 3rd reversing machine 3 and the 4th reversing machine 4 are the reversing cylinder that can change sandbox 9 height.When sandbox 9 enters reversing machine station, reversing machine is started working, and is asking sandbox 9 to rise or decline to change the height of sandbox 9, makes the height of sandbox 9 identical with the height of next roller-way, pushes away punch-out equipment and sandbox 9 is advanced in next roller-way again.The present invention makes sandbox 9 be always rolling friction in the time that commutation moves by changing the height of sandbox 9, has reduced the wearing and tearing of sandbox 9, has extended the service life of sandbox 9.
In the foundry production line that above-described embodiment provides, casting line c was also provided with cleaning station before casting station.This cleaning station is for before casting, sandbox 9 being cleared up, and then raising casting quality.Certainly, according to different products and different casting technique requirements, the station such as easing, shovel iron can also be set on casting line c, on other three lines, also can set up suitable technique station.
In order further to optimize technique scheme, unpacking station is provided with automatic case unpacking machine; Mould turnover station is provided with automatic mold rollover unit; Cleaning station is provided with automatic cleaning apparatus; Mould assembling station is provided with automatic closer.First mo(u)lding line a of the present invention opens sandbox 9 by automatic case unpacking machine, then utilize automatic mold rollover unit upset sandbox 9, eject foundry goods or foundry goods Automatic-falling simultaneously, then rely on automatic cleaning apparatus as electromagnetic shaker shakes off residual die cavity sand, complete the cleaning operation of sandbox 9; Then rely on power cylinder to complete mechanical action at moulding station, sand is injected to sandbox 9 die cavities, complete moulding work; The sandbox 9 that overturns again, enters mould assembling station, utilizes automatic closer that top box is buckled in to nowel, completes mould assembling; Improve automation, greatly saved manpower, improved production efficiency simultaneously.
In this description, each embodiment adopts the mode of going forward one by one to describe, and what each embodiment stressed is and the difference of other embodiment, between each embodiment identical similar part mutually referring to.
To the above-mentioned explanation of the disclosed embodiments, make professional and technical personnel in the field can realize or use the present invention.To be apparent for those skilled in the art to the multiple amendment of these embodiment, General Principle as defined herein can, in the situation that not departing from the spirit or scope of the present invention, realize in other embodiments.Therefore, the present invention will can not be restricted to these embodiment shown in this article, but will meet the widest scope consistent with principle disclosed herein and features of novelty.
Claims (8)
1. a foundry production line, is characterized in that, comprising:
Mo(u)lding line (a), described mo(u)lding line (a) is disposed with the station of unpacking station, mould turnover station, cleaning station, moulding station, mould assembling station and casting technique demand along the throughput direction of sandbox (9);
Casting line (c), is provided with the station of casting station and casting technique demand on described casting line (c);
In the time that described mo(u)lding line (a) operation lags behind, the sandbox (9) on described mo(u)lding line (a) can be transported to the first motor-driven conveying roller diatom (b) on described casting line (c), described the first motor-driven conveying roller diatom (b) is connected between the output of described mo(u)lding line (a) and the input of described casting line (c);
In the time that described casting line (c) operation lags behind, the sandbox (9) on described casting line (c) can be transported to the second motor-driven conveying roller diatom (d) on described mo(u)lding line (a), described the second motor-driven conveying roller diatom (d) is connected between the output of described casting line (c) and the input of described mo(u)lding line (a);
For the traffic direction of the sandbox (9) of described mo(u)lding line (a) output being replaced by first reversing machine (1) of sandbox (9) traffic direction of described the first motor-driven conveying roller diatom (b), described the first reversing machine (1) is arranged between the output of described mo(u)lding line (a) and the input of described the first motor-driven conveying roller diatom (b);
When shifting described the first motor-driven conveying roller diatom (b) onto above and can be covered with described the first motor-driven conveying roller diatom (b) in described sandbox (9) for the sandbox (9) that described mo(u)lding line (a) is exported, shift the described sandbox (9) on described the first motor-driven conveying roller diatom (b) onto on described casting line (c) first and push away punch-out equipment (5), described first pushes away punch-out equipment (5) is arranged on described the first reversing machine (1) one end away from described the first motor-driven conveying roller diatom (b);
For the traffic direction of the sandbox (9) of described the first motor-driven conveying roller diatom (b) output being replaced by second reversing machine (2) of sandbox (9) traffic direction of described casting line (c), described the second reversing machine (2) is arranged between the output of described the first motor-driven conveying roller diatom (b) and the input of described casting line (c);
Push away punch-out equipment (6) for shifting the sandbox (9) of described the first motor-driven conveying roller diatom (b) output onto on described casting line (c) second, described second pushes away punch-out equipment (6) is arranged on described the second reversing machine (2) one end away from described casting line (c);
For the traffic direction of the sandbox (9) of described casting line (c) output being replaced by the 3rd reversing machine (3) of sandbox (9) traffic direction of described the second motor-driven conveying roller diatom (d), described the 3rd reversing machine (3) is arranged between the output of described casting line (c) and the input of described the second motor-driven conveying roller diatom (d);
When shifting described the second motor-driven conveying roller diatom (d) onto above and can be covered with described the second motor-driven conveying roller diatom (d) in described sandbox (9) for the sandbox (9) that described casting line (c) is exported, shift the described sandbox (9) on described the second motor-driven conveying roller diatom (d) onto on described mo(u)lding line (a) the 3rd and push away punch-out equipment (7), the described the 3rd pushes away punch-out equipment (7) is arranged on described the 3rd reversing machine (3) one end away from described the second motor-driven conveying roller diatom (d);
For the traffic direction of the sandbox (9) of described the second motor-driven conveying roller diatom (d) output being replaced by the 4th reversing machine (4) of sandbox (9) traffic direction of described mo(u)lding line (a), described the 4th reversing machine (4) is arranged between the output of described the second motor-driven conveying roller diatom (d) and the input of described mo(u)lding line (a);
Push away punch-out equipment (8) for shifting the sandbox (9) of described the second motor-driven conveying roller diatom (d) output onto in described moulding the 4th, the described the 4th pushes away punch-out equipment (8) is arranged on described the 4th reversing machine (4) one end away from described mo(u)lding line (a).
2. foundry production line as claimed in claim 1, is characterized in that, described the first motor-driven conveying roller diatom (b) comprising:
The first frame (10);
Can promote the first running roller (12) that sandbox (9) is moved to the output of described the first motor-driven conveying roller diatom (b) by the input of described the first motor-driven conveying roller diatom (b), described the first running roller (12) is arranged in described the first frame (10);
First drive unit (11) of rotary power can be provided, and described the first drive unit (11) is connected with described the first running roller (12) by the first transmission chain mechanism.
3. foundry production line as claimed in claim 2, is characterized in that, described the second motor-driven conveying roller diatom (d) comprising:
The second frame;
Can promote the second running roller that sandbox (9) is moved to the output of described the second motor-driven conveying roller diatom (d) by the input of described the second motor-driven conveying roller diatom (d), described the second running roller is arranged in described the second frame;
The second drive unit of rotary power can be provided, and described the second drive unit is connected with described the second running roller by the second transmission chain mechanism.
4. foundry production line as claimed in claim 3, is characterized in that, described the first running roller (12) and the second running roller are single roll running roller.
5. foundry production line as claimed in claim 3, is characterized in that, described the first drive unit (11) and described the second drive unit are drive motors.
6. foundry production line as claimed in claim 1, it is characterized in that, described the first reversing machine (1), described the second reversing machine (2), described the 3rd reversing machine (3) and described the 4th reversing machine (4) are the reversing cylinder that can change sandbox (9) height.
7. foundry production line as claimed in claim 1, is characterized in that, described casting line (c) was also provided with cleaning station before described casting station.
8. the foundry production line as described in claim 1-7 any one, is characterized in that, described unpacking station is provided with automatic case unpacking machine; Described mould turnover station is provided with automatic mold rollover unit; Described cleaning station is provided with automatic cleaning apparatus; Described mould assembling station is provided with automatic closer.
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| CN201410203963.1A CN103934448B (en) | 2014-05-13 | 2014-05-13 | A kind of foundry production line |
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| CN201410203963.1A CN103934448B (en) | 2014-05-13 | 2014-05-13 | A kind of foundry production line |
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| CN103934448A true CN103934448A (en) | 2014-07-23 |
| CN103934448B CN103934448B (en) | 2015-12-16 |
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| CN104801701A (en) * | 2015-04-08 | 2015-07-29 | 安徽新宁装备股份有限公司 | Casting production assembly line |
| CN104889373A (en) * | 2015-06-15 | 2015-09-09 | 杭州沪宁电梯配件有限公司 | Binning and rollover ejection device of sand mould casting system |
| CN105499518A (en) * | 2016-02-05 | 2016-04-20 | 宁国市志诚机械制造有限公司 | Casting mold production line and casting production line |
| CN106077603A (en) * | 2016-08-27 | 2016-11-09 | 安徽新宁装备股份有限公司 | A kind of foundry production line |
| CN106270478A (en) * | 2015-09-30 | 2017-01-04 | 无锡锡南铸造机械股份有限公司 | A kind of flexible self-hardening sand molding pours into a mould knockout transportation system |
| CN106734963A (en) * | 2017-03-01 | 2017-05-31 | 十堰捷茂工贸有限公司 | A kind of thin wall class casting and its moulding line and method |
| CN107303604A (en) * | 2016-04-18 | 2017-10-31 | 杭州沪宁电梯部件股份有限公司 | Tide mould sand has case foundry production line |
| CN107855515A (en) * | 2017-10-31 | 2018-03-30 | 安徽新宁装备股份有限公司 | More specification foundry production lines |
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| CN112191838A (en) * | 2020-09-25 | 2021-01-08 | 广东先导稀材股份有限公司 | Automatic metal pouring production line |
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| CN104801701B (en) * | 2015-04-08 | 2017-08-04 | 安徽新宁装备股份有限公司 | A kind of foundry production line |
| CN104801701A (en) * | 2015-04-08 | 2015-07-29 | 安徽新宁装备股份有限公司 | Casting production assembly line |
| CN104889373A (en) * | 2015-06-15 | 2015-09-09 | 杭州沪宁电梯配件有限公司 | Binning and rollover ejection device of sand mould casting system |
| CN106270478A (en) * | 2015-09-30 | 2017-01-04 | 无锡锡南铸造机械股份有限公司 | A kind of flexible self-hardening sand molding pours into a mould knockout transportation system |
| CN105499518A (en) * | 2016-02-05 | 2016-04-20 | 宁国市志诚机械制造有限公司 | Casting mold production line and casting production line |
| CN107303604B (en) * | 2016-04-18 | 2022-10-04 | 杭州沪宁电梯部件股份有限公司 | Wet sand has case casting production line |
| CN107303604A (en) * | 2016-04-18 | 2017-10-31 | 杭州沪宁电梯部件股份有限公司 | Tide mould sand has case foundry production line |
| CN106077603A (en) * | 2016-08-27 | 2016-11-09 | 安徽新宁装备股份有限公司 | A kind of foundry production line |
| CN106734963A (en) * | 2017-03-01 | 2017-05-31 | 十堰捷茂工贸有限公司 | A kind of thin wall class casting and its moulding line and method |
| CN107855515A (en) * | 2017-10-31 | 2018-03-30 | 安徽新宁装备股份有限公司 | More specification foundry production lines |
| CN108247026A (en) * | 2018-02-11 | 2018-07-06 | 浙江省机电设计研究院有限公司 | It is a kind of to prevent what swage inertia from skidding off to push away draw box mechanism and method |
| CN108372276A (en) * | 2018-03-29 | 2018-08-07 | 南召县和平制动器有限公司 | One kind having the horizontal Molding Casting production line of case |
| CN109093090A (en) * | 2018-10-29 | 2018-12-28 | 滨州市正道机械制造有限公司 | A kind of spun cast pipe conveying fettling installation |
| CN110202125A (en) * | 2019-07-09 | 2019-09-06 | 宁国市志诚机械制造有限公司 | A kind of foundry production line |
| CN110238378A (en) * | 2019-07-10 | 2019-09-17 | 河南华腾重工科技有限公司 | A kind of foundry production line |
| CN110238378B (en) * | 2019-07-10 | 2021-05-18 | 河南华腾重工科技有限公司 | Casting production line |
| CN112059167A (en) * | 2020-08-20 | 2020-12-11 | 邵东智能制造技术研究院有限公司 | Automatic steel ball pouring production line |
| CN112191838A (en) * | 2020-09-25 | 2021-01-08 | 广东先导稀材股份有限公司 | Automatic metal pouring production line |
| CN113547115A (en) * | 2021-07-06 | 2021-10-26 | 福建省宝明五金制品有限公司 | Efficient energy-saving casting automatic production line and process thereof |
| CN113547115B (en) * | 2021-07-06 | 2023-02-17 | 福建省宝明五金制品有限公司 | Efficient energy-saving casting automatic production line and process thereof |
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