CN202219324U - Flexible casting production line - Google Patents
Flexible casting production line Download PDFInfo
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- CN202219324U CN202219324U CN2011202660722U CN201120266072U CN202219324U CN 202219324 U CN202219324 U CN 202219324U CN 2011202660722 U CN2011202660722 U CN 2011202660722U CN 201120266072 U CN201120266072 U CN 201120266072U CN 202219324 U CN202219324 U CN 202219324U
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Abstract
The utility model provides a flexible casting production line, which structurally comprises a circular track, a shaping area, a slip jacket area, a casting area, a snap flask area, a solidification area and an empty car reverse area, wherein the areas are arranged along the circular track, and the shaping area is independently arranged outside the circular track. A switcher is arranged below the shaping area and communicated with the circular track, a casting platform is arranged on the switcher, sand moulds on the casting platform are arranged in double rows, shapers are arranged on two sides of the switcher, an automatic snap flask mechanism is arranged above the shaping area, the snap flask area is provided with a snap flask weight mechanism, casting machines are arranged on two sides of an annular wire of the casting area, and a circular casting track is erected above the casting area. By the aid of the technical scheme, compared with the prior art, the flexible casting production line has the advantages of low use cost, high production efficiency and fine product quality.
Description
Technical field
The utility model belongs to casting technology field, is specifically related to a kind of flexible cast production line.
Background technology
At present domestic and international more advanced foundry production line like Japan east line of a specified duration, once can only be installed a mold during operation, and workload hourly has only 90 casees, and the investment of a line is promptly more than 2,000 ten thousand yuan.Though the vertical production line efficiency of Disa is high, need the product of core down hourly most effective about 250 the casees, and the price of a moulding machine is promptly about 4,000 ten thousand yuan, the investment of sliver is probably more than 60,000,000 yuan.
The foundry production line that uses at present exists following deficiency and defective: the formative technology that (1) is traditional is because no automatic drawing mechanism; So can not use the moulding of slippage case; Can only use flask molding, make the interior cost of investment of industry, use cost, labor strength etc. cause significant wastage.(2) case of press-offing, the foundary weight mechanism of at present more advanced foudry line use are complicated, and fault rate is high, and the most fatal weakness is once to take off single casing foundary weight, inefficiency.(3) pouring product line that uses now is single cast, and prolonged the duration of pouring, and molten steel quality descends, and operating efficiency is low, and cost of investment strengthens.
Summary of the invention
The applicant is in the process of being engaged in Foundry Production for a long time; Find that there is above-mentioned defective in existing Foundry Production equipment; For this reason, through exploratory development, the utility model purpose provides that a kind of use cost is low, production efficiency is high, the flexible cast production line of good product quality.
The utility model is that the technical scheme that its technical problem of solution is taked is a kind of flexible cast production line of design, and its structure comprises: circular orbit, arrange moulding district, casing district, pouring area, drawing district, solidification zone, empty wagons reserve zone along circular orbit; Wherein the moulding district is arranged on outside the said circular orbit independently, and below, moulding district is provided with transition, and transition is connected with circular orbit; In transition, be provided with teeming stage, the double setting of the sand mold on the teeming stage is equipped with moulding machine in the transition both sides; Top, moulding district is provided with automatic sand fallout punch-out equipment structure, and sand fallout punch-out equipment structure comprises the beam type loop wheel machine automatically, and the hoisting apparatus of beam type loop wheel machine is the cylinder I; The cylinder joint end of cylinder I connects the frame of sand fallout case apparatus, and the frame both sides are provided with suspension hook, suspension hook and sandbox hook; The cylinder block base of central rack and cylinder II is affixed; The cylinder joint end of cylinder II is connected with pressing plate, and said sandbox is made up of cope and drag box, in the seam areas of cope and drag box automatic coupling is installed; Automatically will go up drag box snap close together during last drag box mould assembling, be provided with guide post between the frame of said pressing plate and sand fallout case apparatus; Also have additional the case foundary weight mechanism of press-offing in the drawing district; The case foundary weight mechanism of press-offing is made up of the lifting device of top, hoisting frame, casing and the foundary weight of below; The sidewall of casing is provided with and promotes the hole, and the periphery of foundary weight is provided with the retaining rib, and corresponding required casing of press-offing, foundary weight are provided with two above release units on hoisting frame; Release unit comprises connecting rod and two vertical rotating shafts that are provided with of horizontally set; The upper end of two vertical rotating shafts that are provided with connects and composes rack and pinion drive mechanism with the two ends of connecting rod respectively, realizes the axial rotation of two rotating shafts, and the below of two rotating shafts is equipped with lateral pin; And can corresponding lifting hole of inserting casing, the coaxial connecting rod in the plural release unit is end to end; Circular orbit both sides in the said pouring area are equipped with casting machine, also above pouring area, set up annular cast track.
The utility model has adopted technique scheme that existing foundry production line is improved, and 1. above the moulding district, is provided with automatic sand fallout punch-out equipment structure, in the sand fallout case process, at first cooperates the cope of slinging with cylinder and hook; Aim at the mould assembling position of drag box and carry out mould assembling, after last drag box closes, automatic coupling will be gone up the drag box automatic locking and closed; Cylinder promotes pressing plate, holds out against sand mold top, and the reaction force of cylinder is propped up the frame of sand fallout case apparatus; To go up drag box simultaneously and hold up, this moment the cylinder whole sand fallout case apparatus of upwards slinging, with respect to prior art; Alleviate working strength of workers, improved production efficiency, guaranteed the quality of sand mold; 2. the case foundary weight mechanism of press-offing is set in the drawing district, and in the process of case and foundary weight of press-offing, lifting device drives hoisting frame and runs to the case position of need press-offing; Hoisting frame descends, and makes two lifting holes that corresponding casing sidewall is inserted in vertical rotating shaft of each release unit, the gear of tooth bar action pulling rotating shaft upper end; Make rotating shaft 90 degree back lateral pin self-lockings; The upwards pulling of lifting device this moment, a plurality of casings and foundary weight are promptly raised, with respect to prior art; Can once break away from a plurality of casings and foundary weight, increase substantially production efficiency; 3. with respect to prior art; Sand mold on the teeming stage is improved to double setting by original single setting, two casting machines is set, realize the double injection-molded of watering of monorail at pouring area; Shortened the duration of pouring; The operating efficiency of existing moulding line is more than doubled, also above pouring area, sets up annular cast track, can realize artificial cast.Because the utility model adopted technique scheme, compared with prior art, the utlity model has that use cost is low, production efficiency is high, good product quality advantage.
Description of drawings
Below in conjunction with accompanying drawing and embodiment the structure of the utility model is further described, its structure will be clearer.
Fig. 1 is the overall structure sketch map of the utility model flexible cast production line.
Fig. 2 is the overall structure sketch map of automatic sand fallout punch-out equipment structure in the utility model flexible cast production line.
Fig. 3 is the overall structure sketch map of the case foundary weight mechanism of press-offing in the utility model flexible cast production line.
The specific embodiment
Referring to Fig. 1, Fig. 2, Fig. 3, the said flexible cast production line of the utility model, its structure comprises: circular orbit 1-1, arrange moulding district 1-2, casing district 1-3, pouring area 1-4, drawing district 1-5, solidification zone 1-6, empty wagons reserve zone 1-7 along circular orbit 1-1; Wherein moulding district 1-2 is arranged on outside the said circular orbit 1-1 independently, and 1-2 below in moulding district is provided with transition 1-2-1, and transition 1-2-1 and circular orbit 1-1 connect; On transition 1-2-1, be provided with the flat 1-2-2 platform of cast, the double setting of sand mold 1-2-3 on the teeming stage 1-2-2 is equipped with moulding machine 1-2-4 in transition 1-2-1 both sides; 1-2 top in moulding district is provided with automatic sand fallout punch-out equipment structure 2-1; Automatically sand fallout punch-out equipment structure 2-1 comprises beam type loop wheel machine 2-2, and the hoisting apparatus of beam type loop wheel machine 2-2 is cylinder I 2-2-1, and the cylinder joint end of cylinder I 2-2-1 connects the frame 2-3 of sand fallout case apparatus; Frame 2-3 both sides are provided with suspension hook 2-4; Suspension hook 2-4 and sandbox 2-5 hook, frame 2-3 middle part is affixed with the cylinder block base of cylinder II 2-6, and the cylinder joint end of cylinder II 2-6 is connected with pressing plate 2-7; Said sandbox 2-5 is made up of cope 2-5-1 and drag box 2-5-2; Seam areas at cope 2-5-1 and drag box 2-5-2 is equipped with automatic coupling 2-5-3, will go up drag box snap close together automatically during last drag box mould assembling, is provided with guide post 2-8 between the frame 2-3 of said pressing plate 2-7 and sand fallout case apparatus; Also 1-5 sets up the case foundary weight 3-1 of mechanism that press-offs in the drawing district; The case foundary weight 3-1 of mechanism that press-offs is made up of the lifting device 3-2 of top, hoisting frame 3-3, casing 3-4 and the foundary weight 3-5 of below; The sidewall of casing 3-4 is provided with and promotes hole 3-4-1; The periphery of foundary weight 3-5 is provided with retaining rib 3-5-1; The corresponding required casing 3-4 that press-offs, foundary weight 3-5 are provided with two above release unit 3-6 on hoisting frame 3-3, and release unit 3-6 comprises connecting rod 3-6-1 and two vertical rotating shaft 3-6-2,3-6-3 that are provided with of horizontally set, and the upper end of two vertical rotating shaft 3-6-2 that are provided with, 3-6-3 connects and composes rack and pinion drive mechanism with the two ends of connecting rod 3-6-1 respectively; Realize the axial rotation of two rotating shaft 3-6-2,3-6-3; Two the vertical rotating shaft 3-6-2 that are provided with, the belows of 3-6-3 are equipped with the lateral pin (not shown), and can the corresponding lifting hole 3-4-1 that inserts casing, and the coaxial connecting rod 3-6-1 among the plural release unit 3-6 is end to end; Circular orbit 1-1 both sides in the said pouring area 1-4 are equipped with casting machine 1-4-1,1-4-2, also above pouring area-4, set up annular cast track 1-4-3.
Claims (1)
1. flexible cast production line, its structure comprises: circular orbit, arrange moulding district, casing district, pouring area, drawing district, solidification zone, empty wagons reserve zone along circular orbit; It is characterized in that outside the moulding district is arranged on said circular orbit independently below, moulding district is provided with transition, transition is connected with circular orbit; In transition, be provided with teeming stage, the double setting of the sand mold on the teeming stage is equipped with moulding machine in the transition both sides; Top, moulding district is provided with automatic sand fallout punch-out equipment structure, and sand fallout punch-out equipment structure comprises the beam type loop wheel machine automatically, and the hoisting apparatus of beam type loop wheel machine is the cylinder I; The cylinder joint end of cylinder I connects the frame of sand fallout case apparatus, and the frame both sides are provided with suspension hook, suspension hook and sandbox hook; The cylinder block base of central rack and cylinder II is affixed; The cylinder joint end of cylinder II is connected with pressing plate, and said sandbox is made up of cope and drag box, in the seam areas of cope and drag box automatic coupling is installed; Automatically will go up drag box snap close together during last drag box mould assembling, be provided with guide post between the frame of said pressing plate and sand fallout case apparatus; Also have additional the case foundary weight mechanism of press-offing in the drawing district; The case foundary weight mechanism of press-offing is made up of the lifting device of top, hoisting frame, casing and the foundary weight of below; The sidewall of casing is provided with and promotes the hole, and the periphery of foundary weight is provided with the retaining rib, and corresponding required casing of press-offing, foundary weight are provided with two above release units on hoisting frame; Release unit comprises connecting rod and two vertical rotating shafts that are provided with of horizontally set; The upper end of two vertical rotating shafts that are provided with connects and composes rack and pinion drive mechanism with the two ends of connecting rod respectively, realizes the axial rotation of two rotating shafts, and the below of two rotating shafts is equipped with lateral pin; And can corresponding lifting hole of inserting casing, the coaxial connecting rod in the plural release unit is end to end; Circular orbit both sides in the said pouring area are equipped with casting machine, also above pouring area, set up annular cast track.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011202660722U CN202219324U (en) | 2011-07-26 | 2011-07-26 | Flexible casting production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011202660722U CN202219324U (en) | 2011-07-26 | 2011-07-26 | Flexible casting production line |
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| Publication Number | Publication Date |
|---|---|
| CN202219324U true CN202219324U (en) | 2012-05-16 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011202660722U Expired - Fee Related CN202219324U (en) | 2011-07-26 | 2011-07-26 | Flexible casting production line |
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| CN (1) | CN202219324U (en) |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103042202A (en) * | 2013-01-24 | 2013-04-17 | 宁波禾顺新材料有限公司 | Automatic pouring system |
| CN103962542A (en) * | 2014-05-28 | 2014-08-06 | 滨州海得曲轴有限责任公司 | Automatic ordered moving and fixed-point pouring system for sand coated iron mold casting molds |
| CN105710353A (en) * | 2016-01-28 | 2016-06-29 | 山东康迈信机械有限公司 | Sand mould pouring method for static pressure line |
| CN106270478A (en) * | 2015-09-30 | 2017-01-04 | 无锡锡南铸造机械股份有限公司 | A kind of flexible self-hardening sand molding pours into a mould knockout transportation system |
| CN106825538A (en) * | 2017-02-14 | 2017-06-13 | 重庆方汀机械制造有限责任公司 | A kind of Iron Mould Coated Sand production line and its production method |
| CN107008859A (en) * | 2017-04-09 | 2017-08-04 | 李金平 | A kind of circulating device for sand coated iron mould production method |
| CN107303604A (en) * | 2016-04-18 | 2017-10-31 | 杭州沪宁电梯部件股份有限公司 | Tide mould sand has case foundry production line |
| CN108372276A (en) * | 2018-03-29 | 2018-08-07 | 南召县和平制动器有限公司 | One kind having the horizontal Molding Casting production line of case |
| CN109202057A (en) * | 2018-11-08 | 2019-01-15 | 安徽新宁装备股份有限公司 | A kind of foundry production line |
-
2011
- 2011-07-26 CN CN2011202660722U patent/CN202219324U/en not_active Expired - Fee Related
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103042202B (en) * | 2013-01-24 | 2014-07-16 | 宁波禾顺新材料有限公司 | Automatic pouring system |
| CN103042202A (en) * | 2013-01-24 | 2013-04-17 | 宁波禾顺新材料有限公司 | Automatic pouring system |
| CN103962542A (en) * | 2014-05-28 | 2014-08-06 | 滨州海得曲轴有限责任公司 | Automatic ordered moving and fixed-point pouring system for sand coated iron mold casting molds |
| CN103962542B (en) * | 2014-05-28 | 2016-09-07 | 滨州海得曲轴有限责任公司 | A kind of device for sand coated iron mould casting casting mold automatically moves in order and pinpoints running gate system |
| CN106270478A (en) * | 2015-09-30 | 2017-01-04 | 无锡锡南铸造机械股份有限公司 | A kind of flexible self-hardening sand molding pours into a mould knockout transportation system |
| CN105710353A (en) * | 2016-01-28 | 2016-06-29 | 山东康迈信机械有限公司 | Sand mould pouring method for static pressure line |
| CN107303604A (en) * | 2016-04-18 | 2017-10-31 | 杭州沪宁电梯部件股份有限公司 | Tide mould sand has case foundry production line |
| CN107303604B (en) * | 2016-04-18 | 2022-10-04 | 杭州沪宁电梯部件股份有限公司 | Wet sand has case casting production line |
| CN106825538A (en) * | 2017-02-14 | 2017-06-13 | 重庆方汀机械制造有限责任公司 | A kind of Iron Mould Coated Sand production line and its production method |
| CN106825538B (en) * | 2017-02-14 | 2018-09-18 | 重庆方汀机械制造有限责任公司 | A kind of Iron Mould Coated Sand production line and its production method |
| CN107008859A (en) * | 2017-04-09 | 2017-08-04 | 李金平 | A kind of circulating device for sand coated iron mould production method |
| CN108372276A (en) * | 2018-03-29 | 2018-08-07 | 南召县和平制动器有限公司 | One kind having the horizontal Molding Casting production line of case |
| CN109202057A (en) * | 2018-11-08 | 2019-01-15 | 安徽新宁装备股份有限公司 | A kind of foundry production line |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120516 Termination date: 20150726 |
|
| EXPY | Termination of patent right or utility model |