CN107617725A - Automate foundry production line - Google Patents
Automate foundry production line Download PDFInfo
- Publication number
- CN107617725A CN107617725A CN201710776678.2A CN201710776678A CN107617725A CN 107617725 A CN107617725 A CN 107617725A CN 201710776678 A CN201710776678 A CN 201710776678A CN 107617725 A CN107617725 A CN 107617725A
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- sand
- mould
- casting
- chain
- automatic
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 22
- 239000004576 sand Substances 0.000 claims abstract description 152
- 238000005266 casting Methods 0.000 claims abstract description 45
- 244000035744 Hura crepitans Species 0.000 claims abstract description 36
- 238000005406 washing Methods 0.000 claims abstract description 34
- 238000004140 cleaning Methods 0.000 claims abstract description 15
- 238000007711 solidification Methods 0.000 claims description 8
- 230000008023 solidification Effects 0.000 claims description 8
- 229910000831 Steel Inorganic materials 0.000 claims description 6
- 239000010959 steel Substances 0.000 claims description 6
- 238000000034 method Methods 0.000 claims description 5
- 238000011068 loading method Methods 0.000 claims description 4
- 239000011796 hollow space material Substances 0.000 claims description 3
- 230000001360 synchronised effect Effects 0.000 description 2
- 230000032258 transport Effects 0.000 description 2
- 241000469816 Varus Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
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- Casting Devices For Molds (AREA)
Abstract
The present invention relates to one kind to automate foundry production line, including casting bogie, trailer, circular orbit, mould assembling driving, carrying driving, inlet driving, the combination of the automatic sand washing machine of lower mould, automatic mold splitting sand washing machine, sandbox conveyer, product conveyor, upper and lower mould conveyer, automatic sand cleaning machine, spanner and paste sand machine.Paste sand, mould assembling are automatically performed, casts, divide mould, sand washing, sand removal, automaticity height, it is not necessary to which manual operation, production efficiency are high.
Description
Technical field
The invention belongs to foundry production line technical field, and in particular to a kind of full-automatic foundry production line.
Background technology
Traditional foundry production line, paste sand, mould assembling, cast, divide mould, sand washing, sand removal etc. each independent, not forming one
Complete automatic production line, also, can be only done the shaping of a workpiece every time, automaticity is low, severe operational environment,
Low production efficiency.
The content of the invention
The present invention is intended to provide a kind of automation foundry production line, be automatically performed paste sand, mould assembling, cast, divide mould, sand washing,
Sand removal, automaticity are high, it is not necessary to which manual operation, production efficiency are high.
Therefore, the technical solution adopted in the present invention is：One kind automation foundry production line, including casting bogie, trailer,
Circular orbit, mould assembling driving, carry driving, inlet driving, the automatic sand washing machine of lower mould, automatic mold splitting sand washing machine, sandbox conveyer,
Product conveyor, upper and lower mould conveyer, automatic sand cleaning machine, spanner combination and paste sand machine；
The trailer drives casting bogie to be moved on circular orbit, is disposed with mould assembling station along circular orbit, pours
Foundry work position and nowel station；
The casting bogie is used to the matched moulds up and down that mould assembling is completed being carried to casting station from mould assembling station, and casting is completed
Nowel station is transported to by casting station again afterwards；
The mould assembling is driven a vehicle for being lifted by crane the upper and lower sand mo(u)ld for having pasted sand successively and overturning, rotate that to be put into workbench enterprising
Row checks, then the lifting of upper and lower sand mo(u)ld and correspondingly upset shifting is put on mould assembling station carries out matched moulds respectively；
It is described to carry driving for overall hung from casting bogie of the matched moulds up and down after the completion of casting to be moved on into automatic mold splitting punching
In the mobile work platform of sand machine, divide after the completion of stamping sand and lower mould, the lifting upset of upper mould are put on sandbox conveyer by several times again；
The inlet is driven a vehicle is put into the work of automatic sand cleaning machine for the upper die and lower die on sandbox conveyer to be lifted by crane and overturn
Make on platform, upper die and lower die are lifted by crane and overturn shifting again after the completion of sand removal be put on upper and lower mould conveyer；
The automatic mold splitting sand washing machine be used for will cast solidification after matched moulds up and down separate, and the paste sand gone out in mould and
Cast；
The automatic sand washing machine of lower mould is used to the paste sand in lower mould and cast going out lower mould；
The sandbox conveyer is used to upper die and lower die after the completion of sand washing being transported to automatic sand cleaning machine opening position progress clearly
Sand；
The product conveyor is used for the position that the product that stamping sand comes out will be divided to be transported to setting；
The remaining paste sand that the automatic sand cleaning machine is used to remove automatically in upper and lower mould；
The upper and lower mould conveyer carries out paste sand for the upper and lower empty mould after sand removal to be transported into paste sand machine, and will paste sand
After the completion of upper and lower sand mo(u)ld send out carry out mould assembling；
The paste sand machine is used to sand paste forming die cavity on sand mo(u)ld, and product is become after molten steel solidification of being cast in die cavity；
The spanner combine for moved after upper and lower mould is got togather retaining mechanism realize locking, when cast molten steel solidification after,
Move retaining mechanism and realize and unclamp.
As the preferred of such scheme, the shape of circular orbit runway in a ring, mould assembling station and nowel station position
In the same long outside of circular orbit, casting station is located at another long outside of circular orbit.Optimize integral arrangement, save and take
Space.
Further, totally three, the trailer, the section of series connection 15 casting bogies form a row casting car group, three row after every trailer
Casting car group realizes the synchronous progress of loading, casting and nowel jointly；The mould assembling driving, carry driving, the automatic sand washing of lower mould
Machine, automatic mold splitting sand washing machine are respectively set for three and spacing side by side, realize and are carried out simultaneously per three identical actions of procedure.Three
Row casting car group, one arranges for loading, and one arranges for casting, and one arranges for nowel, alternate cycles action；Meanwhile one-shot forming
Three workpiece, significantly improve production efficiency.
Further, while sandbox conveyer conveying upper die and lower die, by upper die and lower die it is whole go out sand be transported to
In sand collecting hopper.
The sandbox conveyer includes servomotor, reductor and sprocket wheel link chain mechanism, and the servomotor passes through deceleration
Machine slow down after again drive sprocket link chain mechanism move, the sprocket wheel link chain mechanism by spaced two sprocket wheels in left and right and around
Chain on two sprocket wheels is formed：It is arranged at intervals with sandbox rack on the chain to move with chain, in chain
Lower section, which is installed with, connects sand launder, and compartment of terrain, which is installed with, in the inner chamber of the chain connects workpiece grid, and the sandbox is placed
The hollow space of frame just for cast by and fall into and connect on workpiece grid, two pieces of stragith edges are hinged with the chain, this two
Chain is divided into two sections by block stragith edge, the free end of the stragith edge outwardly, when stragith edge turns to lower section with chain, with
Chain movement blows the sand in sand launder off.The upper chain of processes of sprocket wheel link chain mechanism transports sandbox, and lower backhaul chain is strike-off, and grid are put among chain
Workpiece is connect, bottom puts groove and connects sand.Being automatically separated for workpiece and sandbox can be realized, and connects the automatic cleaning of sand in sand launder,
And convey sand and do not need extra power, save the energy, production efficiency and automaticity are high.
The beneficial effects of the invention are as follows：Paste sand, mould assembling are automatically performed, casts, divide mould, sand washing, sand removal, automaticity
It is high, it is not necessary to which that manual operation, production efficiency are high.
Brief description of the drawings
Fig. 1 is the top view of the present invention.
Fig. 2 is the front view of the present invention.
Fig. 3 is the front view of sandbox conveyer.
Fig. 4 is the top view of sandbox conveyer.
Embodiment
By way of example and in conjunction with the accompanying drawings, the invention will be further described：
With reference to shown in Fig. 1, Fig. 2, one kind automation foundry production line, mainly by casting bogie 1, trailer 2, circular orbit 3,
Mould assembling driving 4, carry driving 5, inlet driving 6, the automatic sand washing machine 7 of lower mould, automatic mold splitting sand washing machine 8, sandbox conveyer 9, production
The compositions such as product conveyer 10, upper and lower mould conveyer 11, automatic sand cleaning machine 12, spanner combination 13 and paste sand machine 14.
Trailer 2 drives casting bogie 1 to be moved on circular orbit 3, is disposed with mould assembling station A along circular orbit 3, pours
Foundry work position B and nowel station C.
Preferably, the shape of the runway in a ring of circular orbit 3, mould assembling station and nowel station are located at the same of circular orbit 3
One length outside, casting station are located at another long outside of circular orbit 3, station are set so as to avoid the arc section of circular orbit 3.
Casting bogie 1 is used to the matched moulds up and down that mould assembling is completed being carried to casting station from mould assembling station, after the completion of casting
Nowel station is transported to by casting station again, casting bogie 1 act as conveying matched moulds up and down, with band alignment pin and spiral shell on car
Bar, realize positioning and locking/release upper and lower mould.
Preferably, totally three, trailer 2, the section of series connection 15 casting bogies 1 form a row casting car group after every trailer 2.Three row
Casting car group, one arranges for loading, and one arranges for casting, and one arranges for nowel, alternate cycles action, so that realization dress jointly
Carry, casting and the synchronous of nowel are carried out.
Mould assembling driving 4 is located at mould assembling station A, for being lifted by crane the upper and lower sand mo(u)ld for having pasted sand successively and overturning, rotate and be put into
Checked on workbench, then the lifting of upper and lower sand mo(u)ld and correspondingly upset shifting are put on mould assembling station A carry out matched moulds respectively.
Mould assembling driving 4 totally three, spacing side by side is set.
Carry driving 5 and be located at nowel station C, for the entirety of matched moulds up and down after the completion of casting to be hung into shifting from casting bogie 1
Onto the mobile work platform of automatic mold splitting sand washing machine 8, divide after the completion of stamping sand and lower mould, the lifting upset of upper mould are put into sand by several times again
On case conveyer 9.Driving 5 totally three is carried, spacing side by side is set.
Inlet driving 6 is located at mould assembling station A, is put into certainly for the upper die and lower die on sandbox conveyer 9 to be lifted by crane and overturn
On the workbench of dynamic sand cleaning machine 12, upper die and lower die are lifted by crane and overturn shifting again after the completion of sand removal it is put on upper and lower mould conveyer 11.
Inlet driving 6 totally six, wherein three lifting, upset and the shiftings for being used for upper mould are put, the other three is used for the lifting of lower mould, upset
Put with shifting.
Automatic mold splitting sand washing machine 8 is located at nowel station C, and for that will cast, the matched moulds up and down after solidifying separates, and goes out
Paste sand and cast in mould.Totally three, automatic mold splitting sand washing machine 8, spacing side by side are set.
The lower automatic sand washing machine 7 of mould is located at nowel station C, for the paste sand in lower mould and cast to be gone out into lower mould.Lower mould
Automatic totally three, sand washing machine 7, spacing side by side is set.The separation of upper and lower mould and rushing for upper mould are first carried out by automatic mold splitting sand washing machine 8
Sand, then carry out by the automatic sand washing machine 7 of lower mould the sand washing of lower mould.
Sandbox conveyer 9 is located between nowel station C and mould assembling station A, for upper die and lower die after the completion of sand washing to be conveyed
Sand removal is carried out to the automatic opening position of sand cleaning machine 12.Preferably, sandbox conveyer 9 convey upper die and lower die while, by upper mould, under
In mould it is whole go out sand be transported in sand collecting hopper 15.Sandbox conveyer 9 totally one.
Product conveyor 10 is used for the position that the product that stamping sand comes out will be divided to be transported to setting.Product conveyor 10 totally one
It is individual.
Automatic sand cleaning machine 12 is close to mould assembling station A, for removing the remaining paste sand in upper and lower mould automatically, in case next time
Casting process uses.Automatic sand cleaning machine 12 totally six, wherein three remaining paste sand for being used for upper mould are removed, under the other three is used for
The remaining paste sand of mould is removed.
Upper and lower mould conveyer 11 is carried out close to mould assembling station A for the upper and lower empty mould after sand removal to be transported into paste sand machine 14
Sand is pasted, and the upper and lower sand mo(u)ld after the completion of paste sand is sent out and carries out mould assembling.Upper and lower mould conveyer 11 totally six, wherein three are used for
The conveying of overhead mould, the other three are used for the conveying of lower empty mould.Upper and lower mould conveyer 11 is preferably with pinion and rack.
Paste sand machine 14 is used to sand paste forming die cavity on sand mo(u)ld, and product is become after molten steel solidification of being cast in die cavity.Paste sand
Totally six, machine 14, wherein three sand for being used for upper mould are pasted, the sand that the other three is used for lower mould is pasted.
Spanner combination 13 be used for moved after upper and lower mould is got togather retaining mechanism realize locking, when cast molten steel solidification after, remove
Dynamic retaining mechanism, which is realized, to be unclamped.Spanner combination 13 totally 12, preferably with pneumatic spanner.
Mould assembling driving 4, carrying driving 5, the automatic sand washing machine 7 of lower mould, automatic mold splitting sand washing machine 8 are respectively three and spacing side by side
Set, realize and carried out simultaneously per three identical actions of procedure, be i.e. three cast of one-shot forming.
With reference to shown in Fig. 3, Fig. 4, sandbox conveyer 9 mainly by servomotor 91, reductor 92, sprocket wheel link chain mechanism 93,
Workpiece grid 94 are connect, sand launder 95, stragith edge 96 and sandbox rack 97 is connect and forms.
Servomotor 91 is by the way that drive sprocket link chain mechanism 93 moves again after the deceleration of reductor 92.Sprocket wheel link chain mechanism 93 by
Spaced two sprocket wheels in left and right and the chain being wound on two sprocket wheels are formed.
Sandbox rack 97 is arranged at intervals with chain to move with chain, is installed with below chain and is connect sand
Groove 95.Sandbox rack 97 is the shelf for placing upper and lower mould, and sandbox rack 97 is hinged on chain chain, Chain conveyer band
Dynamic upper and lower mould movement.
Compartment of terrain, which is installed with, in the inner chamber of chain connects workpiece grid 94, the cast poured out from upper and lower mould varus
(i.e. workpiece) is connected to, and sand stitches from the grid for connecing workpiece grid 94 and drains to and connects sand launder 95, connect sand launder 95 be used for collect out of sandbox it is whole go out
Sand.The hollow space of sandbox rack 97 just for cast by and fall into and connect on workpiece grid 94, be hinged with chain
Chain is divided into two sections by two pieces of stragith edges 96, this two pieces of stragith edges 96, the free end of stragith edge 96 outwardly, when stragith edge 96 with
When chain turns to lower section, the sand that connects in sand launder 95 is blown off with chain movement, stragith edge 96, which is blown off, connects sand in sand launder to collecting
Sand hopper 15.
As shown by the arrows in Figure 3, the upper chain of processes of sprocket wheel link chain mechanism 93 transports sandbox, and lower backhaul chain scrapes sand, in chain
Between put and connect workpiece grid 94 and be used to connect cast, bottom, which is put, to be connect sand launder 95 and connects sand.
Preferably, the front end for connecing workpiece grid 94 is reached outside sprocket wheel link chain mechanism, convenient to be pushed into cast with ejecting mechanism
Product conveyor 10, the rear end for connecing workpiece grid 94 flush with sprocket wheel link chain mechanism.
Further, the setting of the equi-spaced apart of workpiece grid 94 is connect, the equi-spaced apart of sandbox rack 97 is set, and connects workpiece grid 94
Spacing distance is consistent with the spacing distance of sandbox rack 97.
Claims (5)
1. one kind automation foundry production line, it is characterised in that：Including casting bogie (1), trailer (2), circular orbit (3), conjunction
Case rows car (4), carrying driving (5), inlet driving (6), the automatic sand washing machine (7) of lower mould, automatic mold splitting sand washing machine (8), sandbox are defeated
Send machine (9), product conveyor (10), upper and lower mould conveyer (11), automatic sand cleaning machine (12), spanner combination (13) and paste sand machine
(14)；
The trailer (2) drives casting bogie (1) to be moved on circular orbit (3), and mould assembling is disposed with along circular orbit (3)
Station (A), casting station (B) and nowel station (C)；
The casting bogie (1) is used to the matched moulds up and down that mould assembling is completed being carried to casting station (B) from mould assembling station (A), pours
Nowel station (C) is transported to by casting station (B) again after the completion of casting；
Mould assembling driving (4) is used to lifting by crane the upper and lower sand mo(u)ld for having pasted sand successively and overturn, rotates to be put on workbench and carries out
Check, then upper and lower sand mo(u)ld is lifted by crane respectively and correspondingly overturns shifting and is put into mould assembling station (A) progress matched moulds；
The carrying driving (5), which is used to integrally hang the matched moulds up and down after the completion of casting from casting bogie (1), moves on to automatic mold splitting
In the mobile work platform of sand washing machine (8), divide after the completion of stamping sand and lower mould, the lifting upset of upper mould are put into sandbox conveyer by several times again
(9) on；
The inlet driving (6) is used to the upper die and lower die on sandbox conveyer (9) are lifted by crane and overturn to be put into automatic sand cleaning machine
(12) upper die and lower die are lifted by crane and overturn shifting again on workbench, after the completion of sand removal and are put on upper and lower mould conveyer (11)；
The automatic mold splitting sand washing machine (8) be used for will cast solidification after matched moulds up and down separate, and the paste sand gone out in mould and
Cast；
The automatic sand washing machine (7) of lower mould is used to the paste sand in lower mould and cast going out lower mould；
The sandbox conveyer (9) is entered for the upper die and lower die after the completion of sand washing to be transported into automatic sand cleaning machine (12) opening position
Row sand removal；
The product conveyor (10) is used for the position that the product that stamping sand comes out will be divided to be transported to setting；
The remaining paste sand that the automatic sand cleaning machine (12) is used to remove automatically in upper and lower mould；
The upper and lower mould conveyer (11) carries out paste sand for the upper and lower empty mould after sand removal to be transported into paste sand machine (14), and will
Paste the upper and lower sand mo(u)ld submitting progress mould assembling after the completion of sand；
The paste sand machine (14) is used to sand paste forming die cavity on sand mo(u)ld, and product is become after molten steel solidification of being cast in die cavity；
Spanner combination (13), which is used to moving retaining mechanism after upper and lower mould is got togather, realizes locking, when cast molten steel solidification after,
Move retaining mechanism and realize and unclamp.
2. automation foundry production line according to claim 1, it is characterised in that：The circular orbit (3) is run in a ring
The shape in road, mould assembling station and nowel station are located at the same long outside of circular orbit (3), and casting station is located at circular orbit
(3) another long outside.
3. automation foundry production line according to claim 1 or 2, it is characterised in that：The trailer (2) totally three, often
Platform trailer (2) connect afterwards 15 section casting bogies (1) form one row casting car group, three row casting car groups realizes jointly loadings, cast
Synchronization with nowel is carried out；The mould assembling driving (4), carry driving (5), the automatic sand washing machine (7) of lower mould, automatic mold splitting sand washing machine
(8) respectively set for three and spacing side by side, realize and carried out simultaneously per three identical actions of procedure.
4. automation foundry production line according to claim 1 or 2, it is characterised in that：Sandbox conveyer (9) conveying
While upper die and lower die, by upper die and lower die it is whole go out sand be transported in sand collecting hopper (15).
5. automation foundry production line according to claim 4, it is characterised in that：The sandbox conveyer (9) includes watching
Motor (91), reductor (92) and sprocket wheel link chain mechanism (93) are taken, after the servomotor (91) is slowed down by reductor (92)
Again drive sprocket link chain mechanism (93) move, the sprocket wheel link chain mechanism (93) by spaced two sprocket wheels in left and right and around
Chain on two sprocket wheels is formed：It is arranged at intervals with sandbox rack (97) on the chain to move with chain, in chain
It is installed with below bar and connects sand launder (95), compartment of terrain, which is installed with, in the inner chamber of the chain connects workpiece grid (94),
The hollow space of the sandbox rack (97) just for cast by and fall into and connect on workpiece grid (94), cut with scissors on the chain
Two pieces of stragith edges (96) are connected to, chain is divided into two sections by this two pieces of stragith edges (96), the free end court of the stragith edge (96)
Outside, when stragith edge (96) turns to lower section with chain, the sand connect in sand launder (95) is blown off with chain movement.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710776678.2A CN107617725A (en) | 2017-08-30 | 2017-08-30 | Automate foundry production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710776678.2A CN107617725A (en) | 2017-08-30 | 2017-08-30 | Automate foundry production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107617725A true CN107617725A (en) | 2018-01-23 |
Family
ID=61089122
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710776678.2A Pending CN107617725A (en) | 2017-08-30 | 2017-08-30 | Automate foundry production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107617725A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108372276A (en) * | 2018-03-29 | 2018-08-07 | 南召县和平制动器有限公司 | One kind having the horizontal Molding Casting production line of case |
| CN109500383A (en) * | 2019-01-28 | 2019-03-22 | 重庆重科智能装备研究院有限公司 | A kind of automatic Foundry Production line control system and control method |
| CN110421879A (en) * | 2019-08-08 | 2019-11-08 | 江苏江盈家居用品有限公司 | A kind of production system of serialization |
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| US4054172A (en) * | 1975-04-30 | 1977-10-18 | Julius Hansberg | Device for the production of castings |
| JP2006130516A (en) * | 2004-11-02 | 2006-05-25 | Metal Eng Kk | Casting method and casting apparatus |
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| CN102941333A (en) * | 2012-10-12 | 2013-02-27 | 南阳市汇森精密仪器铸造有限公司 | Method for producing ultrahigh pressure switch pressure-bearing aluminum alloy tanks under low pressure through V method |
| CN205739121U (en) * | 2016-05-16 | 2016-11-30 | 重庆市机电设计研究院 | Chain type conveyor line |
| CN106825538A (en) * | 2017-02-14 | 2017-06-13 | 重庆方汀机械制造有限责任公司 | A kind of Iron Mould Coated Sand production line and its production method |
| CN206382557U (en) * | 2016-12-29 | 2017-08-08 | 北京天哲消失模铸造技术有限公司 | Energy-efficient aluminium alloy lost foam foundry production line |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| US4054172A (en) * | 1975-04-30 | 1977-10-18 | Julius Hansberg | Device for the production of castings |
| JP2006130516A (en) * | 2004-11-02 | 2006-05-25 | Metal Eng Kk | Casting method and casting apparatus |
| CN102389968A (en) * | 2011-12-20 | 2012-03-28 | 济南玫德铸造有限公司 | Sand container moving device of sand formwork casting line |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108372276A (en) * | 2018-03-29 | 2018-08-07 | 南召县和平制动器有限公司 | One kind having the horizontal Molding Casting production line of case |
| CN109500383A (en) * | 2019-01-28 | 2019-03-22 | 重庆重科智能装备研究院有限公司 | A kind of automatic Foundry Production line control system and control method |
| CN109500383B (en) * | 2019-01-28 | 2020-11-27 | 重庆重科智能装备研究院有限公司 | Control system and control method for automatic casting production line |
| CN110421879A (en) * | 2019-08-08 | 2019-11-08 | 江苏江盈家居用品有限公司 | A kind of production system of serialization |
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| PB01 | Publication | ||
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Application publication date: 20180123 |