CN108354274A - For long-range unattended intelligent production line working method - Google Patents
For long-range unattended intelligent production line working method Download PDFInfo
- Publication number
- CN108354274A CN108354274A CN201810125469.6A CN201810125469A CN108354274A CN 108354274 A CN108354274 A CN 108354274A CN 201810125469 A CN201810125469 A CN 201810125469A CN 108354274 A CN108354274 A CN 108354274A
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- Prior art keywords
- shoes
- product
- seal closure
- conveyer
- signal
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43D—MACHINES, TOOLS, EQUIPMENT OR METHODS FOR MANUFACTURING OR REPAIRING FOOTWEAR
- A43D95/00—Shoe-finishing machines
- A43D95/06—Machines for colouring or chemical treatment; Ornamenting the sole bottoms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
- B05B13/0228—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts the movement of the objects being rotative
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
- B05B13/0405—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with reciprocating or oscillating spray heads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/20—Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/90—Spray booths comprising conveying means for moving objects or other work to be sprayed in and out of the booth, e.g. through the booth
-
- A—HUMAN NECESSITIES
- A43—FOOTWEAR
- A43D—MACHINES, TOOLS, EQUIPMENT OR METHODS FOR MANUFACTURING OR REPAIRING FOOTWEAR
- A43D2200/00—Machines or methods characterised by special features
- A43D2200/10—Fully automated machines, i.e. machines working without human intervention
Landscapes
- Treatment And Processing Of Natural Fur Or Leather (AREA)
- Coating Apparatus (AREA)
Abstract
The present invention proposes a kind of for long-range unattended intelligent production line working method, including S1, MCU sends the second drive signal to the second drive module, second drive module drives the work of conveyer motor, pending product is positioned on the travelling belt of conveyer, S2, after product paints, travelling belt drives product to continue to run until baking vanish seal closure, S3, travelling belt proceed to baking vanish seal closure left end, flip-flop number, production threshold range and working time is arranged in counter, ensures manufacturing schedule and quality.
Description
Technical field
The present invention relates to electronic circuit fields more particularly to a kind of for long-range unattended intelligent production line work side
Method.
Background technology
Leather shoes are using natural leather as vamp, with leather or rubber, plastics, PU foaming, PVC etc. for sole, through stitching stitch the sole to the upper, glue
The footwear of the techniques machine-shapings such as viscous or injection molding.Leather shoes are ventilative, moisture absorption, have good sanitation performance, are product in all kinds of footwears
The highest shoes of taste.
Currently, manufactory needs to carry out spray painting processing to leather shoes, improves the use quality of leather shoes in producing leather shoes flow
And beauty, convenient for sale and storage.But existing operating condition, it is unable to reach intelligent and hommization, just there is an urgent need for abilities for this
Field technique personnel solve corresponding technical problem.
Invention content
The present invention is directed at least solve the technical problems existing in the prior art, especially innovatively propose a kind of for remote
The unattended intelligent production line working method of journey.
In order to realize the above-mentioned purpose of the present invention, the present invention provides a kind of for long-range unattended intelligent production line
Working method, including：It is disposed with spray-painting plant, varnish-baking device and mechanism of brushing shoes on the leather shoes conveyer, shoe-cleaner
There is distance between structure and varnish-baking device；
The spray-painting plant include cover on above leather shoes conveyer n shapes spray painting seal closure, it is described spray painting seal closure two
It is provided with check apron at end opening, the cover top installation manipulator turntable of the spray painting seal closure installs energy on the manipulator turntable
Flexible vacuum chuck type manipulator, the vacuum chuck type manipulator are stretched into from the welt of shoes, are adsorbed in shoes up and down
On sole, there are two position sensor, two position sensors are one in front and one in back arranged for setting on the leather shoes conveyer, they it
Between distance it is adjustable, and meet when the welt of shoes is transported to below vacuum chuck type manipulator, the toe cap of shoes just leans on
The position sensor being closely located behind, and in the induction range of the position sensor of the heel of shoes in front, described in two
The signal output end of position sensor is connected with controller, and leather shoes conveyer start-up and shut-down control end and the leather shoes of the controller convey
Machine is connected；Former and later two position sensors are respectively first position sensor and second position sensor, and counter is mounted on roasting
Seal closure left end is painted, first position sensor signal transmitting terminal, MCU seconds are connected by the first positions MCU signal receiving end
Signal receiving end connection second position sensor signal transmitting terminal is set, temperature sensor is mounted in baking vanish seal closure, counter
Data sending terminal connects MCU enumeration data receiving terminals, and temperature sensor data transmitting terminal connects MCU temperature data receiving terminals；MCU
Drive signal end is separately connected the first drive module signal receiving end, the second drive module signal receiving end, third drive module
Signal receiving end and 4 wheel driven dynamic model block signal receiving terminal, the first drive module signal output end connect manipulator rotary tray motor letter
Number receiving terminal, the second drive module signal output end connect conveyer motor signal receiving terminal, the output of third drive module signal
End connection id-motor signal receiving end, 4 wheel driven dynamic model block signal output end connect blower fan motor signal receiving terminal.
It is provided with the through-hole stretched into for spray gun for paint in the wherein one side wall of the spray painting seal closure, is pacified in the bottom hole of the through-hole
Equipped with hinged seat, the hinged journal stirrup on the downside of the spray gun for paint tail portion is hinged on by shaft on hinged seat, the spray gun for paint energy phase
Countershaft rotates, and the muzzle of the spray gun for paint reaches the shoes spray in spray painting seal closure to be sling on vacuum chuck type manipulator
The cover top of paint, the spray painting seal closure is also equipped with what the control spray gun for paint being connected at the front end muzzle with spray gun for paint was swung up and down
Spray gun for paint telescopic cylinder；
The cover top of the spray painting seal closure is also equipped with induced duct, and air-introduced machine, the air inducing are equipped on the induced duct
The dust to paint in seal closure is extracted into dust collection processing unit and handled by machine；
In the top of the conveyer belt of the leather shoes conveyer two block baffles, two block baffles are arranged in parallel with next to upper surface
Extend along the length direction of leather shoes conveyer, two pieces of baffles are fixed on leather shoes conveyer both sides by adjusting screw rod respectively
Rack on；
The mechanism of brushing shoes includes side brush hair and upper bristle, and two block baffle tail portion bendings make the distance between tail portion be more than
The distance between front is respectively arranged with side brush hair on the inside of two block baffle tail portions, belt conveyor front shoes two
It is run between block baffle, when running to tail portion, shoes are run between the side brush hair of side both sides, the leather shoes conveyer upper edge
Width direction is provided with portal frame, passes through lead screw lifting movable stand, the movable stand following table below the upper beam of the portal frame
The linear guide extended along leather shoes conveyer width direction is installed in face, and upper brush holder is slidably mounted on the linear guide by sliding block
On, the upper bristle frame extends along the length direction of leather shoes conveyer, and the upper bristle is arranged in the downside of the upper brush holder, leans on
The length of the upper bristle of nearly upper brush holder front is long compared with the length of the upper bristle of tail portion, and shoes can be brushed in order to the upper bristle of front
The heel of son；The upper brush holder is located at the top of side brush hair, and the upper brush holder is driven by driving device and led along straight line
Rail moves back and forth.
Using the above scheme, the shoes on leather shoes conveyer are entered, toe cap conveys machine tail end towards leather shoes, and heel is towards leather shoes
Conveyer initiating terminal is conveyed along conveyer, and when shoes enter in spray painting seal closure, toe cap first passes through the position sensing in front
Device, when continuing to convey, after toe cap reaches the position sensor at rear, controller controls leather shoes conveyer and stops conveying, and vacuum is inhaled
Disk-type mechanical hand reaches in shoes, and the sole of shoes is sucked, then lifts shoes so that shoes leave conveyer, to spray
It paints in rifle working height range, spray gun for paint starts, spray painting.The piston rod of spray gun for paint telescopic cylinder pumps, control spray
Paint rifle is swung up and down.Manipulator turntable rotates, so that shoes rotate, when manipulator turntable has rotated after a week, stopping turns
Dynamic, spray gun for paint and spray gun for paint telescopic cylinder stop, and shoes are placed on leather shoes conveyer, so by vacuum chuck type manipulator downlink
Leather shoes conveyer starts afterwards, continues to convey, shoes are transported in spray-painting plant and carry out paint baking.This control program is ability
Domain routine techniques.
Position sensor power end connects the 1st capacitance one end, and the 1st capacitance other end connects the 1st resistance one end, the 1st resistance
The other end connects the 1st transistor base, and the 1st transistor collector connects the 1st luminous tube cathode, the 1st emitter difference
The 2nd capacitance one end and the 3rd capacitance one end are connected, the 1st luminous tube anode connects the 2nd resistance one end, and the 2nd resistance other end connects respectively
The 3rd diode cathode and the 6th capacitance one end, the 3rd diode cathode ground connection are connect, the 3rd diode cathode is separately connected the 3rd resistance one
The 4th resistance one end of sum, the 3rd resistance other end is held to connect the 1st amplifier first input end, the 4th resistance other end connection the 1st is put
The second input terminal of big device, the 2nd capacitance other end are separately connected the 5th capacitance one end and the 7th resistance one end, the 3rd capacitance other end point
Not Lian Jie the 5th resistance one end and the 6th resistance one end, the 5th capacitance other end is separately connected the 7th resistance other end and the 8th resistance one
End, the 8th resistance other end connect the 5th diode cathode, and the 5th diode cathode is separately connected the 6th resistance one end and the 5th resistance one
End, the 5th resistance other end are separately connected the 1st amplifier third input terminal, and the 1st amplifier out connects the 4th capacitance one end, the
4 capacitance other end connection processing device first position signal input parts, it is defeated that the 6th resistance other end is separately connected the 1st amplifier third
Enter end and the 1st potentiometer one end, the 1st potentiometer other end is grounded after connecting the 8th resistance one end；
Position sensor power end connects the 7th capacitance one end, and the 7th capacitance other end connects the 9th resistance one end, the 9th resistance
The other end connects the 2nd transistor base, and the 2nd transistor collector connects the 1st luminous tube cathode, the 2nd emitter difference
The 8th capacitance one end and the 9th capacitance one end are connected, the 2nd luminous tube anode connects the 10th resistance one end, the 10th resistance other end difference
The 4th diode cathode and the 12nd capacitance one end, the 4th diode cathode ground connection are connected, the 4th diode cathode is separately connected the 11st electricity
The 12nd resistance one end of one end sum is hindered, the 12nd resistance other end connects the 2nd amplifier first input end, and the 12nd resistance other end connects
The 2nd the second input terminal of amplifier is connect, the 8th capacitance other end is separately connected the 11st capacitance one end and the 15th resistance one end, the 9th capacitance
The other end is separately connected the 13rd resistance one end and the 14th resistance one end, and the 11st capacitance other end is separately connected the 15th resistance other end
With the 16th resistance one end, the 16th resistance other end connects the 6th diode cathode, and the 6th diode cathode is separately connected the 13rd resistance
One end and the 14th resistance one end, the 13rd resistance other end are separately connected the 2nd amplifier third input terminal, the 2nd amplifier out
Connect the 10th capacitance one end, the 10th capacitance other end connection processing device second position signal input part, the 14th resistance other end point
Not Lian Jie the 2nd amplifier third input terminal and the 2nd potentiometer one end, the 2nd potentiometer other end connect the 16th resistance one end be followed by
Ground；
Hygrosensor one end is separately connected the 23rd resistance one end and the 3rd transistor collector, the 23rd resistance other end point
Not Lian Jie the hygrosensor other end and temperature of processor data collection terminal, the 23rd resistance one end be also respectively connected with, the 21st resistance
One end and the 22nd resistance one end, the 22nd resistance other end connection processing device temperature signal feedback end, the 21st resistance other end difference
The 3rd comparator first input end and the 20th resistance one end are connected, the 20th resistance other end connects the 3rd transistor base, the 3rd crystal
Pipe emitter connects the 17th resistance one end, and the 17th resistance other end connects the 18th resistance one end, and the 18th resistance other end connects respectively
Connect the 3rd the second input terminal of comparator and the 13rd capacitance one end, the 13rd capacitance other end ground connection, the 3rd comparator output terminal connection the
19 resistance one end, the 19th resistance other end connect hygrosensor power end；
The working time is set by clock signal, production and processing quantity is edited in advance by counter,
Stringent control production quantity and quality, clock signal output terminal connect the 1st NAND gate input terminal, the connection of the 1st NAND gate output end
3rd with OR gate input end, enable signal end connection the 3rd with or door Enable Pin, the 3rd with or gate output terminal connection count chip clock
Signal input part, resetting end connect the 2nd NAND gate input terminal, the 2nd NAND gate output end connection the 4th with OR gate input end, the 4th with
Or gate output terminal connection count chip resets input terminal, counting chip power end connects the 24th resistance one end, and the 24th resistance is another
End the 14th capacitance one end of connection, the 14th capacitance other end connection count chip power end, counting chip terminal count output connection the 5th
With OR gate input end, the 5th with or gate output terminal connection processing device count signal input terminal.
The distance between two block baffles are adjusted, allow the leather shoes in production just can be by the way that between two block baffles, shoes are always
It is moved between two block baffles, avoids sideslip.
There is certain distance between varnish-baking device and polishing-shoes mechanism, the shoes for allowing out can obtain certain cooling.Work as shoes
When by polishing-shoes mechanism, the side of the side brush hairbrush shoes of both sides.The position for adjusting upper bristle frame, allows upper brush on upper bristle frame
Hair can touch the vamp of leather shoes, and upper bristle frame is moved back and forth along the linear guide, reciprocal face of brushing shoes.Upper bristle frame front compared with
Long upper bristle moves back and forth that (toe cap of shoes first passes through bristle in operation, the starting of our leather shoes conveyers at heel of a shoe
End is front, and end is tail portion), the heel for son of brushing shoes.After having brushed, shoes leave polishing-shoes mechanism, collecting packing.
In said program：The induced duct is connected with activated carbon adsorption device.Allow the gas that induced duct comes out by activity
After the absorption of charcoal adsorbent equipment, then clean gas discharged, is finally reached effect free from environmental pollution.
In said program：Cylinder block is installed on the tool hand turntable, the installation manipulator telescopic cylinder on the cylinder block,
The vacuum chuck type manipulator is moved up and down by the control of manipulator telescopic cylinder.It is simple in structure, it is reliable for operation.
In said program：The varnish-baking device includes n shape baking vanish seal closures, the both ends open of the n shapes baking vanish seal closure
Place is also equipped with check apron, and electric heating tube is provided in the n shapes baking vanish seal closure.
In said program：It is also equipped with fan on the cover top of the n shapes baking vanish seal closure.Uniformly baking.
In said program：Vertical rails are symmetrically arranged on the inside of two longitudinal beams of the portal frame, the movable stand
Both ends are slidably mounted on by sliding block in the vertical rails of both sides.Ensure movable stand reliability of operation.
In said program：The screw rod bushing that axis extends up and down is provided on the upper beam of the portal frame, on the lead screw
End reaches the top of upper beam across screw rod bushing, and the upper end of the lead screw is provided with handle.Facilitate adjusting lead screw.
In said program：The driving device is electric pushrod.Or：The driving device is telescopic cylinder.
The work step of the system is as follows：
Pending product is positioned on the travelling belt of conveyer (1) by S1, is transported among spray painting seal closure, is worked as production
When product are reached between first position sensor and second position sensor, travelling belt operation suspension, vacuum chuck type manipulator
Decline crawl product, when product runs triggering first position sensor, second position sensor real-time reception signal, in second
When setting sensor product trigger signal has not been obtained, travelling belt continues to run with, when first position sensor end trigger signal
Afterwards, when second position sensor gets trigger signal, travelling belt operation suspension, if first position sensor trigger signal
Existing product is sent out, second position sensor is at this time by getting product trigger signal, and travelling belt operation suspension, vacuum are inhaled at this time
Disk-type mechanical subordinate drop crawl product, is transferred to remote monitoring system by the information by network signal at this time；MCU sends first
To the first drive module, the first drive module driving manipulator rotary tray motor work, manipulator rotary tray motor drives drive signal
Product rotates, and is sprayed to product by spray gun for paint, while sending third drive signal to third drive module by MCU,
Operation is exhausted to spray painting seal closure in real time in third drive module driving air-introduced machine,
S2, after product paints, travelling belt drives product to continue to run until baking vanish seal closure, when Product transport arrives
After baking vanish seal closure, opens electric heating tube and heated, temperature sensor obtains real time temperature signal at this time, and is transmitted to MCU
Judged, when baking vanish seal closure internal temperature is more than given threshold, stops electric heating tube work, open blower fan and dropped
Temperature continues on electric heating tube if temperature is less than the temperature threshold set, stops operation of blower fan, until product baking vanish
Terminate；
S3, travelling belt proceed to baking vanish seal closure left end, flip-flop number, and production threshold value is arranged in counter
Range and working time, when product carries out accumulated counts successively by counter, when the product of production reaches setting amount threshold
When, judge whether to have arrived at the threshold value that the working time terminates, if product quantity has been completed, there are no reach the working time
The threshold value of end then stops carrying out production, if product quantity is not yet completed, but has arrived at what the working time terminated
Threshold value then continues production operation, until production product quantity completes the threshold value of setting, is then stopped, will most terminate
The working time of beam is preserved, and remote monitoring system is uploaded to.
In conclusion by adopting the above-described technical solution, the beneficial effects of the invention are as follows：
The automatic leather shoes spray painting Design of Production Line of environmental protection of the present invention is reasonable, and circuit is reliable for operation, can realize production stream
The long-acting steady operation of waterline ensures that monitoring temperature within the controlled range of product, makes yields improve, is suitble to extensive production
Industry metaplasia is produced, and ensures production line steady ordered, reduces labor intensity, saves labour cost.
The additional aspect and advantage of the present invention will be set forth in part in the description, and will partly become from the following description
Obviously, or practice through the invention is recognized.
Description of the drawings
The above-mentioned and/or additional aspect and advantage of the present invention will become in the description from combination following accompanying drawings to embodiment
Obviously and it is readily appreciated that, wherein：
Fig. 1 is the structural diagram of the present invention；
Fig. 2 is scheme of installation of the spray gun for paint on spray painting seal closure；
Fig. 3 is the vertical view of polishing-shoes mechanism；
Fig. 4 is the side view of polishing-shoes mechanism；
Fig. 5 is circuit diagram of the present invention；
Fig. 6 is circuit details figure of the present invention；
Fig. 7 is the method for the present invention flow chart.
Specific implementation mode
The embodiment of the present invention is described below in detail, examples of the embodiments are shown in the accompanying drawings, wherein from beginning to end
Same or similar label indicates same or similar element or element with the same or similar functions.Below with reference to attached
The embodiment of figure description is exemplary, and is only used for explaining the present invention, and is not considered as limiting the invention.
Embodiment 1, as shown in Figs 1-4：In the present invention, the initiating terminal of leather shoes conveyer is front, and end is tail portion.
Spray-painting plant, varnish-baking device and polishing-shoes mechanism are disposed on leather shoes conveyer 1.Polishing-shoes mechanism and baking vanish dress
There is distance between setting, so that the shoes that varnish-baking device comes out can natural cooling before entering polishing-shoes mechanism.It is defeated in leather shoes
The top of the conveyer belt of machine 1 is sent to be arranged in parallel with two block baffles 16 next to upper surface, two block baffles 16 are along leather shoes conveyer 1
Length direction extend, two block baffles 16 are fixed in the rack of 1 both sides of leather shoes conveyer respectively by adjusting screw rod 23.
Two block baffles 16 are located at by the side far from spray gun for paint 8.Two block baffles, 16 tail portion bending make between tail portion away from
From more than the distance between front.Shoes are initially run between two block baffles 16, avoid sideslip.
Wherein, spray-painting plant includes the n shapes spray painting seal closure 2 for covering on the top of leather shoes conveyer 1, and the two of spray painting seal closure 2
It is provided with check apron 3 at end opening, the cover top installation manipulator turntable 4 for the seal closure 2 that paints, installation can be up and down on manipulator turntable 4
Flexible vacuum chuck type manipulator 5, specifically, cylinder block is installed on tool hand turntable 4, the installation manipulator on the cylinder block
Telescopic cylinder 12, vacuum chuck type manipulator 5 are moved up and down by the control of manipulator telescopic cylinder 12.Vacuum cap type machinery
Hand 5 is stretched into from the welt of shoes, is adsorbed on the sole in shoes, position sensor 6 there are two settings on leather shoes conveyer 1,
Two position sensors 6 are one in front and one in back arranged, and the distance between they are adjustable, and meet when the welt of shoes is transported to vacuum suction
When disk-type mechanical 5 lower section of hand, the toe caps of shoes is just at the position sensor 6 being located behind, and the heel of shoes exists
In the induction range of the position sensor 6 in front, that is to say, that be located at subsequent position sensor 6 and be located at close to vacuum cap type
The position of manipulator 5, the position sensor 6 positioned at front are almost with the distance between the position sensor 6 being located behind
The distance of the length of this shoes.The distance between two position sensors 6 are adjusted according to the length of shoes.Two positions pass
The signal output end of sensor 6 is connected with controller, and the leather shoes conveyer start-up and shut-down control end of controller is connected with leather shoes conveyer 1.
When toe cap for the first time by subsequent position sensor 6 when, controller do not control leather shoes conveyer 1 stopping, only when toe cap again
Behind the position for reaching previous position sensor 6, controller just controls the stopping of leather shoes conveyer 1, at this time vacuum cap type machinery
5 downlink of hand reaches and adsorbs shoes in shoes, then slings shoes so that shoes leave leather shoes conveyer 1.
It is provided with the through-hole 2a stretched into for spray gun for paint 8 in the wherein one side wall of spray painting seal closure 2, in the bottom hole of through-hole 2a
Hinged seat 7 is installed, has distance between hinged seat 7 and the hole top of through-hole 2a, the hinged journal stirrup on the downside of 8 tail portion of spray gun for paint is by turning
Axis is hinged on hinged seat, and spray gun for paint 8 can be rotated relative to shaft, and the muzzle of spray gun for paint 8 reaches in spray painting seal closure 2, is vacuum
The shoes spray painting sling on sucking disc type mechanical hand 5, the cover top of spray painting seal closure 2, which is also equipped with, to be connected with the front end of spray gun for paint 8
The spray gun for paint telescopic cylinder 9 that control spray gun for paint 8 is swung up and down.
The cover top of spray painting seal closure 2 is also equipped with induced duct 10, and air-introduced machine 11 is equipped on induced duct 10, and air-introduced machine 11 will
Dust in spray painting seal closure 2 is extracted into dust collection processing unit and is handled.Such as induced duct 10 and activated carbon adsorption device 32
It is connected.
Varnish-baking device includes n shape baking vanish seal closure 14, and check apron 3 is also equipped at the both ends open of n shape baking vanish seal closure 14,
It is provided with electric heating tube 15 in n shape baking vanish seal closure 14.It is also equipped with fan on the cover top of n shape baking vanish seal closure 14.
Mechanism of brushing shoes includes side brush hair 17 and upper bristle 18, the distance between two block baffles, 16 tail portion bending makes be more than before
The distance between portion, two block baffles is respectively arranged with side brush hair 17 on the inside of 16 tail portion, in the front of leather shoes conveyer 1, shoes
It is run between two block baffles 16, when running to tail portion, shoes are run between the side brush hair 17 of side both sides.Leather shoes conveyer
Portal frame 19 is provided on 1 in the width direction, passes through the lifting movable stand 21 of lead screw 20, portal frame below the upper beam of portal frame 19
The screw rod bushing that axis extends up and down is provided on 19 upper beam, 20 upper end of lead screw reaches the top of upper beam across screw rod bushing,
The upper end of lead screw 20 is provided with handle 13.Vertical rails, movable stand 21 are symmetrically arranged on the inside of two longitudinal beams of portal frame 19
Both ends be slidably mounted in the vertical rails of both sides by sliding block.
The linear guide extended along 1 width direction of leather shoes conveyer is installed in 21 lower surface of movable stand, and upper brush holder 22 passes through
Sliding block is slidably mounted in the linear guide, and upper bristle frame 22 extends along the length direction of leather shoes conveyer 1, under upper brush holder 22
Upper bristle 18 is arranged in side, and the length close to the upper bristle 18 of 22 front of upper brush holder is long compared with the length of the upper bristle of tail portion, so as to
Upper bristle 18 in front can brush the heel of shoes.Upper brush holder 22 is located at the top of side brush hair 17, and upper brush holder 22 passes through
Driving device driving is moved back and forth along the linear guide.Driving device is electric pushrod or driving device is telescopic cylinder.
As shown in figure 5, former and later two position sensors are respectively first position sensor and second position sensor, count
Device is mounted on 14 left end of baking vanish seal closure, as shown in Figure 1, being equipment left end on the left of picture, is equipment right end on the right side of picture, passes through
The first positions MCU signal receiving ends connects first position sensor signal transmitting terminal, the second positions MCU signal receiving end connection the
Two position sensor signal transmitting terminals, temperature sensor are mounted in baking vanish seal closure 14, and counter data transmitting terminal connects MCU
Enumeration data receiving terminal, temperature sensor data transmitting terminal connect MCU temperature data receiving terminals；MCU drive signals end connects respectively
Connect the first drive module signal receiving end, the second drive module signal receiving end, third drive module signal receiving end and the 4th
Drive module signal receiving end, the first drive module signal output end connect manipulator rotary tray motor signal receiving end, and second drives
Dynamic model block signal output end connects conveyer motor signal receiving terminal, and third drive module signal output end connects id-motor
Signal receiving end, 4 wheel driven dynamic model block signal output end connect blower fan motor signal receiving terminal；Blower fan setting is close in baking vanish
Enclosure top.Shoes are positioned by two position sensors, to start corresponding work, are set in baking vanish seal closure
Setting temperature sensor prevents temperature overheating from product being caused to over-fire or have not been cooked or heated long enough, and the work of production product is arranged by counter
The upper limit or lower threshold are distinguishing the work of Collaborative Control difference motor by first to fourth drive module, are making assembly line work
Work is more smooth, and to efficiently complete production task, foregoing circuit equipment is organic whole, indispensable.
As shown in fig. 6, position sensor power end connects the 1st capacitance one end, the 1st capacitance other end connects the 1st resistance one
End, the 1st resistance other end connect the 1st transistor base, and the 1st transistor collector connects the 1st luminous tube cathode, the 1st transistor
Emitter is separately connected the 2nd capacitance one end and the 3rd capacitance one end, and the 1st luminous tube anode connects the 2nd resistance one end, and the 2nd resistance is another
One end is separately connected the 3rd diode cathode and the 6th capacitance one end, the 3rd diode cathode ground connection, and the 3rd diode cathode connects respectively
The 4th resistance one end of the 3rd resistance one end sum is connect, the 3rd resistance other end connects the 1st amplifier first input end, and the 4th resistance is another
The 1st the second input terminal of amplifier of end connection, the 2nd capacitance other end are separately connected the 5th capacitance one end and the 7th resistance one end, the 3rd electricity
Hold the other end and be separately connected the 5th resistance one end and the 6th resistance one end, the 5th capacitance other end be separately connected the 7th resistance other end and
8th resistance one end, the 8th resistance other end connect the 5th diode cathode, the 5th diode cathode be separately connected the 6th resistance one end and
5th resistance one end, the 5th resistance other end are separately connected the 1st amplifier third input terminal, the 4th electricity of the 1st amplifier out connection
Hold one end, the 4th capacitance other end connection processing device first position signal input part, the 6th resistance other end is separately connected the 1st amplification
Device third input terminal and the 1st potentiometer one end, the 1st potentiometer other end are grounded after connecting the 8th resistance one end；
Position sensor power end connects the 7th capacitance one end, and the 7th capacitance other end connects the 9th resistance one end, the 9th resistance
The other end connects the 2nd transistor base, and the 2nd transistor collector connects the 1st luminous tube cathode, the 2nd emitter difference
The 8th capacitance one end and the 9th capacitance one end are connected, the 2nd luminous tube anode connects the 10th resistance one end, the 10th resistance other end difference
The 4th diode cathode and the 12nd capacitance one end, the 4th diode cathode ground connection are connected, the 4th diode cathode is separately connected the 11st electricity
The 12nd resistance one end of one end sum is hindered, the 12nd resistance other end connects the 2nd amplifier first input end, and the 12nd resistance other end connects
The 2nd the second input terminal of amplifier is connect, the 8th capacitance other end is separately connected the 11st capacitance one end and the 15th resistance one end, the 9th capacitance
The other end is separately connected the 13rd resistance one end and the 14th resistance one end, and the 11st capacitance other end is separately connected the 15th resistance other end
With the 16th resistance one end, the 16th resistance other end connects the 6th diode cathode, and the 6th diode cathode is separately connected the 13rd resistance
One end and the 14th resistance one end, the 13rd resistance other end are separately connected the 2nd amplifier third input terminal, the 2nd amplifier out
Connect the 10th capacitance one end, the 10th capacitance other end connection processing device second position signal input part, the 14th resistance other end point
Not Lian Jie the 2nd amplifier third input terminal and the 2nd potentiometer one end, the 2nd potentiometer other end connect the 16th resistance one end be followed by
Ground；
Hygrosensor one end is separately connected the 23rd resistance one end and the 3rd transistor collector, the 23rd resistance other end point
Not Lian Jie the hygrosensor other end and temperature of processor data collection terminal, the 23rd resistance one end be also respectively connected with, the 21st resistance
One end and the 22nd resistance one end, the 22nd resistance other end connection processing device temperature signal feedback end, the 21st resistance other end difference
The 3rd comparator first input end and the 20th resistance one end are connected, the 20th resistance other end connects the 3rd transistor base, the 3rd crystal
Pipe emitter connects the 17th resistance one end, and the 17th resistance other end connects the 18th resistance one end, and the 18th resistance other end connects respectively
Connect the 3rd the second input terminal of comparator and the 13rd capacitance one end, the 13rd capacitance other end ground connection, the 3rd comparator output terminal connection the
19 resistance one end, the 19th resistance other end connect hygrosensor power end；
The working time is set by clock signal, production and processing quantity is edited in advance by counter,
Stringent control production quantity and quality, clock signal output terminal connect the 1st NAND gate input terminal, the connection of the 1st NAND gate output end
3rd with OR gate input end, enable signal end connection the 3rd with or door Enable Pin, the 3rd with or gate output terminal connection count chip clock
Signal input part, resetting end connect the 2nd NAND gate input terminal, the 2nd NAND gate output end connection the 4th with OR gate input end, the 4th with
Or gate output terminal connection count chip resets input terminal, counting chip power end connects the 24th resistance one end, and the 24th resistance is another
End the 14th capacitance one end of connection, the 14th capacitance other end connection count chip power end, counting chip terminal count output connection the 5th
With OR gate input end, the 5th with or gate output terminal connection processing device count signal input terminal.By above-mentioned two position sensor,
The collaborative work of temperature sensor and counter, realize shoes is accurately positioned spray painting, while will appreciate that production temperature, number
Amount and time.
Position positioning is carried out by the 1st luminous tube and the 2nd luminous tube, by corresponding data transmission to MCU, first position
Sensor is located at the right end of position sensor 6, and second position sensor is located at the left end of position sensor 6, first position sensing
Device corresponds to the first luminous tube, and second position sensor corresponds to the second luminous tube.
Hygrosensor is KTY84.
MCU is STM32 series processors.
As shown in fig. 7, the work step of the system is as follows：
S1, MCU send the second drive signal to the second drive module, and the second drive module drives the work of conveyer motor,
Pending product is positioned on the travelling belt of conveyer, conveyer motor drives travelling belt to transport product and sealed to spray painting
Among cover, when product reaches between first position sensor and second position sensor, travelling belt operation suspension, vacuum is inhaled
Disk-type mechanical subordinate drop crawl product, when product runs triggering first position sensor, second position sensor real-time reception letter
Number, when in the second position, product trigger signal has not been obtained in sensor, travelling belt continues to run with, when first position sensor knot
After beam trigger signal, when second position sensor gets trigger signal, travelling belt operation suspension, if first position senses
Device trigger signal sends out existing product, and second position sensor is at this time by getting product trigger signal, and travelling belt suspends at this time
Operation, vacuum chuck type manipulator decline crawl product and paint, be at this time transferred to the information remotely by network signal
Monitoring system, MCU send the first drive signal to the first drive module, the first drive module driving manipulator rotary tray motor work
Make, manipulator rotary tray motor drives product rotation, is sprayed to product by spray gun for paint, while sending third by MCU and driving
Signal is moved to third drive module, third drive module driving air-introduced machine is exhausted operation to spray painting seal closure in real time, prevents
Contamination, when air-introduced machine setting activated carbon adsorption device is filtered to being emitted on outdoor tail gas in painting process,
To conservation of nature ecology, at the end of Spray Painter makees, tail gas is discharged in control air-introduced machine work certain time；
S2, after product paints, travelling belt drives product to continue to run until baking vanish seal closure, when Product transport arrives
After baking vanish seal closure, opens electric heating tube and heated, temperature sensor obtains real time temperature signal at this time, and is transmitted to MCU
Judged, when baking vanish seal closure internal temperature is more than given threshold, stops electric heating tube work, MCU sends the 4th driving
Signal is to the 4th drive module, and the driving of the 4th drive module opens blower fan and cools down, if temperature is less than the temperature of setting
When threshold value, electric heating tube is continued on, stops operation of blower fan, until product baking vanish terminates；
S3, travelling belt proceed to baking vanish seal closure left end, flip-flop number, and production threshold value is arranged in counter
Range and working time, when product carries out accumulated counts successively by counter, when the product of production reaches setting amount threshold
When, judge whether to have arrived at the threshold value that the working time terminates, if product quantity has been completed, there are no reach the working time
The threshold value of end then stops carrying out production, if product quantity is not yet completed, but has arrived at what the working time terminated
Threshold value then continues production operation, until production product quantity completes the threshold value of setting, is then stopped, will most terminate
The working time of beam is preserved, and remote monitoring system is uploaded to.
The long-acting steady operation of production line can be realized by the above method, ensure monitoring temperature in the controllable of product
Within the scope of, so that yields is improved, be suitble to large-scale industrialized production, ensures production line steady ordered.The product be leather shoes,
PU shoes or smart machine shell.
Although an embodiment of the present invention has been shown and described, it will be understood by those skilled in the art that：Not
In the case of being detached from the principle of the present invention and objective a variety of change, modification, replacement and modification can be carried out to these embodiments, this
The range of invention is limited by claim and its equivalent.
Claims (3)
1. a kind of for long-range unattended intelligent production line working method, which is characterized in that including：
It is disposed with spray-painting plant, varnish-baking device and mechanism of brushing shoes on the leather shoes conveyer (1), mechanism of brushing shoes and baking vanish
There is distance between device；
The spray-painting plant includes the n shapes spray painting seal closure (2) covered on above leather shoes conveyer (1), the spray painting seal closure (2)
Both ends open at be provided with check apron (3), the cover top installation manipulator turntable (4) of the spray painting seal closure (2), the manipulator
The vacuum chuck type manipulator (5) that can be stretched up and down, shoes of the vacuum chuck type manipulator (5) from shoes are installed on turntable (4)
Mouth stretches into, and is adsorbed on the sole in shoes, and there are two position sensor (6), two positions for setting on the leather shoes conveyer (1)
It sets sensor (6) to be one in front and one in back arranged, the distance between they are adjustable, and meet when the welt of shoes is transported to vacuum cap type
When below manipulator (5), the toe cap of shoes is just close to the position sensor (6) being located behind, and the heel of shoes is preceding
In the induction range of the position sensor (6) in face, the signal output end of two position sensors (6) is connected with controller,
The leather shoes conveyer start-up and shut-down control end of the controller is connected with leather shoes conveyer (1)；
It is provided with the through-hole stretched into for spray gun for paint (8) in the wherein one side wall of the spray painting seal closure (2), in the bottom hole of the through-hole
Hinged seat is installed, the hinged journal stirrup on the downside of spray gun for paint (8) tail portion is hinged on by shaft on hinged seat, the spray gun for paint
(8) it can be rotated relative to shaft, it is vacuum chuck type manipulator (5) that the muzzle of the spray gun for paint (8), which reaches in spray painting seal closure (2),
On the shoes spray painting sling, the cover top of the spray painting seal closure (2), which is also equipped with, to be connected at the front end muzzle of spray gun for paint (8)
The spray gun for paint telescopic cylinder (9) that control spray gun for paint (8) is swung up and down；
The cover top of the spray painting seal closure (2) is also equipped with induced duct (10), and air-introduced machine is equipped on the induced duct (10)
(11), the dust to paint in seal closure (2) is extracted into dust collection processing unit and handled by the air-introduced machine (11)；
In the top of the conveyer belt of the leather shoes conveyer (1) two block baffles (16) are arranged in parallel with next to upper surface, two pieces
Baffle (16) extends along the length direction of leather shoes conveyer (1), and two pieces of baffles (16) pass through adjusting screw rod (23) respectively
It is fixed in the rack of leather shoes conveyer (1) both sides；
The mechanism of brushing shoes includes side brush hair (17) and upper bristle (18), and two block baffles (16) tail portion bending makes between tail portion
Distance is more than the distance between front, side brush hair (17) is respectively arranged on the inside of two block baffles (16) tail portion, in Belt Conveying
The front shoes of machine (1) are run between two block baffles (16), when running to tail portion, side brush hair (17) of the shoes in side both sides
Between run, portal frame (19), the upper beam of the portal frame (19) are provided on the leather shoes conveyer (1) in the width direction
Lower section lifts movable stand (21) by lead screw (20), and movable stand (21) the lower surface installation is along leather shoes conveyer (1) width side
To the linear guide of extension, upper brush holder (22) is slidably mounted on by sliding block in the linear guide, upper brush holder (22) edge
The length direction of leather shoes conveyer (1) extends, and the upper bristle (18) is arranged in the downside of the upper brush holder (22), close to upper hair
The length of the upper bristle (18) of brush holder (22) front is long compared with the length of the upper bristle of tail portion, in order to upper bristle (18) energy of front
Brush the heel of shoes；The upper brush holder (22) is located at the top of side brush hair (17), and the upper brush holder (22) passes through driving
Device driving is moved back and forth along the linear guide；
Former and later two position sensors are respectively first position sensor and second position sensor, and it is close that counter is mounted on baking vanish
Sealing cover left end connects first position sensor signal transmitting terminal, MCU second confidences by the first positions MCU signal receiving end
Number receiving terminal connects second position sensor signal transmitting terminal, and temperature sensor is mounted in baking vanish seal closure, counter data
Transmitting terminal connects MCU enumeration data receiving terminals, and temperature sensor data transmitting terminal connects MCU temperature data receiving terminals；MCU drives
Signal end is separately connected the first drive module signal receiving end, the second drive module signal receiving end, third drive module signal
Receiving terminal and 4 wheel driven dynamic model block signal receiving terminal, the first drive module signal output end connection manipulator rotary tray motor signal connect
Receiving end, the second drive module signal output end connect conveyer motor signal receiving terminal, and third drive module signal output end connects
Id-motor signal receiving end is connect, 4 wheel driven dynamic model block signal output end connects blower fan motor signal receiving terminal；
The work step of the system is as follows：
Pending product is positioned on the travelling belt of conveyer (1) by S1, is transported among spray painting seal closure, when product arrives
When up between first position sensor and second position sensor, travelling belt operation suspension, vacuum chuck type manipulator declines
Product is captured, when product runs triggering first position sensor, second position sensor real-time reception signal is passed in the second position
When product trigger signal has not been obtained in sensor, travelling belt continues to run with, after the sensor end trigger signal of first position, the
When two position sensors get trigger signal, travelling belt operation suspension, if first position sensor trigger signal is found
There is product, second position sensor is at this time by getting product trigger signal, travelling belt operation suspension at this time, vacuum cap type
Manipulator declines crawl product, and the information is transferred to remote monitoring system by network signal at this time；MCU sends the first driving
For signal to the first drive module, the first drive module driving manipulator rotary tray motor work, manipulator rotary tray motor drives product
Rotation, sprays product by spray gun for paint, while sending third drive signal to third drive module, third by MCU
Operation is exhausted to spray painting seal closure in real time in drive module driving air-introduced machine,
S2, after product paints, travelling belt drives product to continue to run until baking vanish seal closure, when Product transport to baking vanish
It after seal closure, opens electric heating tube and is heated, temperature sensor obtains real time temperature signal at this time, and is transmitted to MCU progress
Judge, when baking vanish seal closure internal temperature is more than given threshold, stop electric heating tube work, open blower fan and cool down,
If temperature is less than the temperature threshold set, electric heating tube is continued on, stops operation of blower fan, until product baking vanish knot
Beam；
S3, travelling belt proceed to baking vanish seal closure left end, flip-flop number, and production threshold range is arranged in counter
And the working time when the product of production reaches setting amount threshold, is sentenced when product carries out accumulated counts successively by counter
Break and whether has arrived at the threshold value that the working time terminates if product quantity has been completed to terminate there are no the working time is reached
Threshold value, then stop carrying out production, if product quantity is not yet completed, but have arrived at the threshold that the working time terminates
Value, then continue production operation, until production product quantity completes the threshold value of setting, is then stopped, will finally terminate
Working time preserved, upload to remote monitoring system.
2. according to claim 1 for long-range unattended intelligent production line working method, which is characterized in that described
Manipulator rotary tray motor drives product to rotate：
Manipulator rotary tray motor rotates clockwise 180 °, and then 180 ° of rotation, manipulator rotary tray motor persistently revolve clockwise counterclockwise
Turn or manipulator rotary tray motor persistently rotates counterclockwise.
3. according to claim 1 for long-range unattended intelligent production line working method, which is characterized in that described
Temperature sensor is KTY84.
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| CN201810125469.6A CN108354274B (en) | 2018-01-22 | 2018-01-22 | Working method of intelligent production line for remote unattended operation |
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| CN201810125469.6A CN108354274B (en) | 2018-01-22 | 2018-01-22 | Working method of intelligent production line for remote unattended operation |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3014500A1 (en) * | 1980-04-16 | 1981-10-22 | Spritztechnik Kopperschmidt Gmbh & Co Kg, 4800 Bielefeld | Automatic paint spraying system for flat components - has facility to scan component profile and acquire data to control spray head |
| CN1510998A (en) * | 2001-10-22 | 2004-07-07 | 南纳克斯公司 | Shoes drier using near infrared rays |
| CN2927773Y (en) * | 2006-06-02 | 2007-08-01 | 龚新军 | Full automatic color painting polisher |
| CN203819207U (en) * | 2013-12-11 | 2014-09-10 | 东海县锐普自动化设备厂 | Automatic reciprocating type car washer |
| CN107442344A (en) * | 2017-08-31 | 2017-12-08 | 无锡厚发自动化设备有限公司 | A kind of method for paint spraying of automation paint-spraying production line for person model |
-
2018
- 2018-01-22 CN CN201810125469.6A patent/CN108354274B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3014500A1 (en) * | 1980-04-16 | 1981-10-22 | Spritztechnik Kopperschmidt Gmbh & Co Kg, 4800 Bielefeld | Automatic paint spraying system for flat components - has facility to scan component profile and acquire data to control spray head |
| CN1510998A (en) * | 2001-10-22 | 2004-07-07 | 南纳克斯公司 | Shoes drier using near infrared rays |
| CN2927773Y (en) * | 2006-06-02 | 2007-08-01 | 龚新军 | Full automatic color painting polisher |
| CN203819207U (en) * | 2013-12-11 | 2014-09-10 | 东海县锐普自动化设备厂 | Automatic reciprocating type car washer |
| CN107442344A (en) * | 2017-08-31 | 2017-12-08 | 无锡厚发自动化设备有限公司 | A kind of method for paint spraying of automation paint-spraying production line for person model |
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| CN108354274B (en) | 2020-07-03 |
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