CN108340122A - Robot flexibility tooling welding system - Google Patents
Robot flexibility tooling welding system Download PDFInfo
- Publication number
- CN108340122A CN108340122A CN201810339398.XA CN201810339398A CN108340122A CN 108340122 A CN108340122 A CN 108340122A CN 201810339398 A CN201810339398 A CN 201810339398A CN 108340122 A CN108340122 A CN 108340122A
- Authority
- CN
- China
- Prior art keywords
- robot
- welding
- weld
- end fittings
- welding system
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/053—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work aligning cylindrical work; Clamping devices therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/053—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work aligning cylindrical work; Clamping devices therefor
- B23K37/0533—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work aligning cylindrical work; Clamping devices therefor external pipe alignment clamps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/16—Arc welding or cutting making use of shielding gas
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/32—Accessories
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Mechanical Engineering (AREA)
- Optics & Photonics (AREA)
- Plasma & Fusion (AREA)
- Resistance Welding (AREA)
Abstract
The present invention relates to robot automation's Flexible Manufacture fields, metal pipe material such as bus frame welds at present, traditional method is necessary previously fabricated positioning tooling fixture corresponding with product, then it is placed by human hand and is welded again after secure weld pipe fitting, once replacement of products must just stop line and be replaced or adjusted positioning tooling fixture.Robot flexible frock welding system is that robot automatically positions the automatic putting without any connection pipeline of frock clamp according to different product specification requirement first, then captures pipe fitting automatically and welded automatically, full process automatization, be not necessarily to manual intervention.It plays a key effect in realizing welding link flexible production, operating efficiency can be significantly improved, promote the consistency and stability of Product jointing quality, and reduce a large amount of frock clamp manufacture and storage cost.
Description
Robot flexibility tooling welding system.
Technical field
The present invention relates to robot automation's Flexible Manufacture field more particularly to robot flexibility tooling welding systems.
Background technology
Metal pipe material welding at present is largely present in the application field of industry-by-industry, such as bus frame welding.Tradition is done
Method be must previously fabricated positioning tooling fixture corresponding with product, then by human hand place with secure weld pipe fitting after again
It is welded.Once replacement of products must just stop line and be replaced or adjusted positioning tooling fixture, result in stopping in this way line when
Between waste, it is a large amount of replace and adjustment time, generate a large amount of positioning tooling fixture storage, this is traditional work pattern.With
It made in China 2025 promoting, gradually moves towards Zhi Zao big countries, manufacturing power by manufacturing big country, we must change this backwardness
Manufacture.
Therefore, it is necessary to provide it is a kind of using robot carry out automatic flexible tooling welding system can solve above-mentioned ask
Topic, is significantly to welding profession.
Invention content
The purpose of the present invention is to provide a kind of robot flexibility tooling welding systems.
For achieving the above object, the present invention provides following technical schemes：A kind of robot flexibility tooling welding system
System, including welding robot, crawl robot, changing clamp robot, robot mobile base, robot slide unit, welded pipe
Part, mobile clamping transposition fork, welds bottom plate, movable type mechanical fixture, welding gun, weld-end fittings pneumatic clamper, weld-end fittings material library；Institute
Changing clamp robot and mobile clamping transposition fork connection are stated, with mobile clamping transposition fork and the movable type
Mechanical clamp is in contact, and realizes fixture fixed position；The crawl robot is connect with the weld-end fittings pneumatic clamper, the welding
Pipe fitting pneumatic clamper is in contact with the weld-end fittings, realizes crawl；The welding robot is connect with the welding gun, the welding gun
It is in contact with the weld-end fittings, realizes welding.
Further：Welding gun is carbon dioxide welding gun.
Further：Weld-end fittings pneumatic clamper is to be closed opening type pneumatic clamper.
Further：Mobile clamping transposition fork connects nozzle equipped with fastening screw, tracheae and electromagnetic coil contact.
Further：Movable type mechanical fixture connects nozzle, self-locking gas equipped with fastening screw hole, tracheae and electromagnetic coil contact
Dynamic fixture, clamping jaw.
Further：Robot mobile base side is equipped with drag chain mobile connection.
Further：Capture robot, changing clamp robot, the artificial multiple degrees of freedom industrial robot of welding robot.
Further：Capture robot, changing clamp robot, the artificial Six-DOF industrial robot of welding robot.
Based on the above-mentioned technical proposal, the beneficial effects of the invention are as follows：
1. the robot flexibility tooling welding system of the present invention, is required by changing clamp robot according to product drawing, butt welding
The sizes of jointed tubular workpieces and the position that needs weld and make the quantity of movable type mechanical fixture and location point determines, and make fast
Speed precisely puts, and weld-end fittings is fixed and unclamped.It saves traditional mode transformation tooling and needs a large amount of manpower and time.
2. the robot flexibility tooling welding system of the present invention is processed product identification by capturing robot, carries out
Correct crawl and carrying after the completion of welding position is put and is welded in weld-end fittings material library, process realize automation.
3. the robot flexibility tooling welding system of the present invention carries out the automatic welding of weld-end fittings by welding robot
It connects, is not necessarily to manual intervention.
4. the robot flexibility tooling welding system of the present invention, is that robot is automatic according to different product specification requirement first
Then the automatic putting positioning without any connection pipeline to frock clamp captures pipe fitting and is welded automatically, full mistake automatically
Process automation is not necessarily to manual intervention.It plays a key effect in realizing welding link flexible production, operation effect can be significantly improved
Rate, promotes the consistency and stability of Product jointing quality, and reduces a large amount of frock clamp manufacture and storage cost.
Description of the drawings
Fig. 1 is the result schematic diagram of the present invention.
Fig. 2 is the movable type mechanical fixture schematic diagram of the present invention.
In attached drawing, parts list represented by the reference numerals are as follows：
1, robot mobile base, 2, welding robot, 3, robot slide unit, 4, weld-end fittings, 5, mobile clamping transposition fork,
6, bottom plate is welded, 7, movable type mechanical fixture, 8, welding gun, 9, weld-end fittings pneumatic clamper, 10, crawl robot, 11, robot movement
Pedestal, 12, changing clamp robot, 13, robot mobile base, 14, robot slide unit, 15, weld-end fittings, 16, welded pipe
Part material library, 17, self-locking type pneumatic fixture, 18, clamping jaw, 19, electromagnetic coil contact, 20, tracheae connect nozzle.
Specific implementation mode
Hereinafter, the present invention will be described in detail with reference to various embodiments shown in the accompanying drawings.But these embodiments are not
The limitation present invention, structure of the those skilled in the art made by these embodiments, method or change functionally
It changes and is included within the scope of protection of the present invention.
As depicted in figs. 1 and 2, robot flexibility tooling welding system includes：1, robot mobile base, 2, welding robot
People, 3, robot slide unit, 4, weld-end fittings, 5, mobile clamping transposition fork, 6, welding bottom plate, 7, movable type mechanical fixture, 8,
Welding gun, 9, weld-end fittings pneumatic clamper, 10, crawl robot, 11, robot mobile base, 12, changing clamp robot, 13, machine
People's mobile base, 14, robot slide unit, 15, weld-end fittings, 16, weld-end fittings material library, 17, self-locking type pneumatic fixture, 18, folder
Pawl, 19, electromagnetic coil contact, 20, tracheae connect nozzle；Changing clamp robot 12 is connect with mobile clamping transposition fork 5, mobile
Fixture transposition fork 5 is in contact with movable type mechanical fixture 7, and changing clamp robot 12 is automatically right according to different product specification requirement
The automatic putting positioning without any connection pipeline of movable type mechanical fixture 7, weld-end fittings 15 is carried out eventually by clamping jaw 18
Fastening；Crawl robot 10 is connect with weld-end fittings pneumatic clamper 9, and weld-end fittings pneumatic clamper 9 is in contact with weld-end fittings 15, realizes welding
Pipe fitting 15 is crawled and puts；Welding robot 2 is connect with welding gun 8, and welding gun 8 is in contact with weld-end fittings 4, passes through titanium dioxide
Welding is realized in carbon protection weldering.
The robot flexibility tooling welding system of the present invention, is that robot is automatically right according to different product specification requirement first
Then the automatic putting positioning without any connection pipeline of frock clamp captures pipe fitting and is welded automatically, overall process automatically
Automation is not necessarily to manual intervention.It plays a key effect in realizing welding link flexible production, operation effect can be significantly improved
Rate, promotes the consistency and stability of Product jointing quality, and reduces a large amount of frock clamp manufacture and storage cost.
Welding robot 2 is multiple degrees of freedom industrial robot, is used for weld-end fittings 4, and coordinates to complete to weld with welding gun 8 and appoint
Business, path of welding is executed according to the requirement of welding product automatically.
Welding robot 2 is Six-DOF industrial robot, and abundant spirit can be realized in the welding of robot flexibility tooling
Action living can complete complicated welding position operation.
Crawl robot 10 is Six-DOF industrial robot, is connect with weld-end fittings pneumatic clamper 9, is realized in weld-end fittings material
Library 16 can complete producing by being precisely positioned on movable type mechanical fixture 7 after 9 automatic material taking of weld-end fittings pneumatic clamper and feeding
The weld-end fittings of various positions under product drawing requirement captures.
Changing clamp robot 12 is Six-DOF industrial robot, is connect with mobile clamping transposition fork 5；Movable type folder
Tool transposition fork（5）Nozzle is connect equipped with fastening screw, tracheae and electromagnetic coil contact, passes through changing clamp robot 12 and movable type
Mechanical clamp（7）Nozzle is connect equipped with fastening screw hole, tracheae 20 and electromagnetic coil contact 19 accurately to dock；Movable type mechanical is allowed to press from both sides
Tool（7）Require automatic putting to designated position, movable type mechanical fixture according to product drawing（7）Under the action of electromagnetic force with weldering
Connect the fixation of bottom plate 6, weld-end fittings 4 is clamped fixation by self-locking type pneumatic fixture 17 by clamping jaw 18.
It should be appreciated that although this specification is described in terms of embodiments, but not each embodiment only includes one
A independent technical solution, this description of the specification is merely for the sake of clarity, and those skilled in the art should will say
As a whole, the technical solution in each embodiment may also be suitably combined to form art technology person can be with for bright book
The other embodiment of understanding.
The series of detailed descriptions listed above only for the present invention feasible embodiment specifically
Bright, they are all without departing from equivalent implementations made by the technology of the present invention spirit not to limit the scope of the invention
Or change should all be included in the protection scope of the present invention.
Claims (10)
1. robot flexibility tooling welding system, it is characterised in that：Including welding robot（2）, crawl robot（10）, transformation
Fixture robot（12）, robot mobile base（1）、（11）、（13）, robot slide unit（3）、（14）, weld-end fittings（4）、
（15）, mobile clamping transposition fork（5）, weld bottom plate（6）, movable type mechanical fixture（7）, welding gun（8）, weld-end fittings pneumatic clamper
（9）, weld-end fittings material library（16）, air-actuated jaw（17）, clamping jaw（18）, electromagnetic coil contact（19）, tracheae connects nozzle（20）.
2. the welding robot（2）It is arranged in the robot mobile base（1）On, and with the robot slide unit（3）Even
It connects；The crawl robot（10）It is arranged in the robot mobile base（11）On, and with the robot slide unit（14）Even
It connects, the changing clamp robot（12）It is arranged in the robot mobile base（13）On, and with the robot slide unit
（14）Connection.
3. the changing clamp robot（12）It replaces and pitches with the mobile clamping（5）Connection, is changed with the mobile clamping
Position fork（5）With the movable type mechanical fixture（7）It is in contact, realizes fixture fixed position；The crawl robot（10）With institute
State weld-end fittings pneumatic clamper（9）Connection, the weld-end fittings pneumatic clamper（9）With the weld-end fittings（15）It is in contact, realizes crawl；
The welding robot（2）With the welding gun（8）Connection, the welding gun（8）With the weld-end fittings（4）It is in contact, realizes weldering
It connects.
4. robot flexibility tooling welding system according to claim 1, it is characterised in that：The welding gun（8）For dioxy
Change carbon welding gun.
5. robot flexibility tooling welding system according to claim 1, it is characterised in that：The weld-end fittings pneumatic clamper
（9）To be closed opening type pneumatic clamper.
6. robot flexibility tooling welding system according to claim 1, it is characterised in that：The mobile clamping transposition
Fork（5）Nozzle is connect equipped with fastening screw, tracheae and electromagnetic coil contact.
7. robot flexibility tooling welding system according to claim 1, it is characterised in that：The movable type mechanical fixture
（7）Nozzle is connect equipped with fastening screw hole, tracheae and electromagnetic coil contact.
8. robot flexibility tooling welding system according to claim 1, it is characterised in that：The robot mobile base
（1）、（11）、（13）Side is equipped with drag chain mobile connection.
9. robot flexibility tooling welding system according to claim 1, it is characterised in that：The welding robot（2）、
The crawl robot（10）, the changing clamp robot（12）For multiple degrees of freedom industrial robot.
10. robot flexibility tooling welding system according to claim 3, it is characterised in that：The welding robot
（2）, the crawl robot（10）, the changing clamp robot（12）For Six-DOF industrial robot.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810339398.XA CN108340122A (en) | 2018-04-16 | 2018-04-16 | Robot flexibility tooling welding system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810339398.XA CN108340122A (en) | 2018-04-16 | 2018-04-16 | Robot flexibility tooling welding system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108340122A true CN108340122A (en) | 2018-07-31 |
Family
ID=62955011
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810339398.XA Pending CN108340122A (en) | 2018-04-16 | 2018-04-16 | Robot flexibility tooling welding system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108340122A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109290662A (en) * | 2018-11-29 | 2019-02-01 | 上海奥林汽车配件有限公司 | A kind of flexibility arcing welder |
| CN113001063A (en) * | 2019-12-20 | 2021-06-22 | 太仓中集特种物流装备有限公司 | Automatic welding equipment for rope ring |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000254784A (en) * | 1999-03-08 | 2000-09-19 | Fuji Heavy Ind Ltd | Welding robot |
| CN101569969A (en) * | 2009-05-05 | 2009-11-04 | 四川成焊宝玛焊接装备工程有限公司 | Automotive body robot flexible welding system for mixed line production of multiple vehicle types |
| CN102672373A (en) * | 2012-03-31 | 2012-09-19 | 昆山华恒焊接股份有限公司 | X frame automatic welding system |
| CN102990256A (en) * | 2012-10-30 | 2013-03-27 | 天津博信汽车零部件有限公司 | Automotive body welding device |
| CN204053197U (en) * | 2014-09-23 | 2014-12-31 | 福建明鑫机器人科技有限公司 | Riving machine frame robot welding carrying production line |
| CN104588894A (en) * | 2014-12-23 | 2015-05-06 | 漳州联合华鑫焊接自动化设备有限公司 | Fire prevention cabinet robot automatic welding and carrying system |
| CN106271349A (en) * | 2016-09-20 | 2017-01-04 | 安徽瑞祥工业有限公司 | A kind of body in white welding and assembling production lines |
| CN106825856A (en) * | 2017-04-07 | 2017-06-13 | 安徽鸿创新能源动力有限公司 | Dynamic lithium battery housing process equipment |
| CN107877053A (en) * | 2017-12-18 | 2018-04-06 | 浙江大学昆山创新中心 | A kind of double robot robot welding system |
-
2018
- 2018-04-16 CN CN201810339398.XA patent/CN108340122A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000254784A (en) * | 1999-03-08 | 2000-09-19 | Fuji Heavy Ind Ltd | Welding robot |
| CN101569969A (en) * | 2009-05-05 | 2009-11-04 | 四川成焊宝玛焊接装备工程有限公司 | Automotive body robot flexible welding system for mixed line production of multiple vehicle types |
| CN102672373A (en) * | 2012-03-31 | 2012-09-19 | 昆山华恒焊接股份有限公司 | X frame automatic welding system |
| CN102990256A (en) * | 2012-10-30 | 2013-03-27 | 天津博信汽车零部件有限公司 | Automotive body welding device |
| CN204053197U (en) * | 2014-09-23 | 2014-12-31 | 福建明鑫机器人科技有限公司 | Riving machine frame robot welding carrying production line |
| CN104588894A (en) * | 2014-12-23 | 2015-05-06 | 漳州联合华鑫焊接自动化设备有限公司 | Fire prevention cabinet robot automatic welding and carrying system |
| CN106271349A (en) * | 2016-09-20 | 2017-01-04 | 安徽瑞祥工业有限公司 | A kind of body in white welding and assembling production lines |
| CN106825856A (en) * | 2017-04-07 | 2017-06-13 | 安徽鸿创新能源动力有限公司 | Dynamic lithium battery housing process equipment |
| CN107877053A (en) * | 2017-12-18 | 2018-04-06 | 浙江大学昆山创新中心 | A kind of double robot robot welding system |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109290662A (en) * | 2018-11-29 | 2019-02-01 | 上海奥林汽车配件有限公司 | A kind of flexibility arcing welder |
| CN113001063A (en) * | 2019-12-20 | 2021-06-22 | 太仓中集特种物流装备有限公司 | Automatic welding equipment for rope ring |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN204195234U (en) | Lift layer door-plate automatic production line | |
| CN205200852U (en) | Box welding system based on robot | |
| CN104526354A (en) | Automatic production line for elevator layer door sheet | |
| CN103831528A (en) | Oil cup welding equipment | |
| CN108340122A (en) | Robot flexibility tooling welding system | |
| CN108581468A (en) | A kind of Full-automatic capacitor assembly system | |
| CN204818506U (en) | A weldment work of robot station for welding corn harvester snapping roll | |
| CN208825900U (en) | A kind of oven automatic welding production line | |
| CN108724236A (en) | A kind of multi-functional composite fixture of industrial robot | |
| CN105458442A (en) | Automatic clamping feeding and automatic welding integrated device | |
| CN205363053U (en) | Spot welding equipment for B-column outer plate assembly of automobile door plate | |
| CN208051117U (en) | A kind of robot flexible welding system | |
| CN208467706U (en) | A kind of Full-automatic capacitor assembly system | |
| CN203751521U (en) | Oil cup welding device | |
| CN208977823U (en) | A kind of industrial robot multi-functional position end gripper | |
| CN207255546U (en) | Welding robot handgrip | |
| CN110340602A (en) | The plate aligning tool of base plate automatic frame welding machine | |
| CN206335282U (en) | A kind of automatic soldering device | |
| CN104785971B (en) | A kind of robot welding workstation | |
| CN205414737U (en) | Novel robot automation mechanized operation is with welding device | |
| CN108747122B (en) | Automatic welding machine for curtain hanging ring | |
| CN208825852U (en) | A kind of exhaust pipe girth welding machine | |
| CN208496116U (en) | Steel cylinder automatic welding device | |
| CN102120289A (en) | Numerical-control automatic three-gun welding machine | |
| CN102653027B (en) | A kind of metal solder workbench of adjustable specification |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| WD01 | Invention patent application deemed withdrawn after publication | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20180731 |