CN108265534A - 涤粘面料短流程染整工艺 - Google Patents

涤粘面料短流程染整工艺 Download PDF

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CN108265534A
CN108265534A CN201810043136.9A CN201810043136A CN108265534A CN 108265534 A CN108265534 A CN 108265534A CN 201810043136 A CN201810043136 A CN 201810043136A CN 108265534 A CN108265534 A CN 108265534A
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dyeing
short route
finishing technology
wash
viscous fabric
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丁德仁
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Shaoxing Seth Dyeing Co Ltd
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Shaoxing Seth Dyeing Co Ltd
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    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06L—DRY-CLEANING, WASHING OR BLEACHING FIBRES, FILAMENTS, THREADS, YARNS, FABRICS, FEATHERS OR MADE-UP FIBROUS GOODS; BLEACHING LEATHER OR FURS
    • D06L1/00—Dry-cleaning or washing fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods
    • D06L1/12—Dry-cleaning or washing fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods using aqueous solvents
    • D06L1/14—De-sizing
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06L—DRY-CLEANING, WASHING OR BLEACHING FIBRES, FILAMENTS, THREADS, YARNS, FABRICS, FEATHERS OR MADE-UP FIBROUS GOODS; BLEACHING LEATHER OR FURS
    • D06L1/00—Dry-cleaning or washing fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods
    • D06L1/12—Dry-cleaning or washing fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods using aqueous solvents
    • D06L1/16—Multi-step processes
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06L—DRY-CLEANING, WASHING OR BLEACHING FIBRES, FILAMENTS, THREADS, YARNS, FABRICS, FEATHERS OR MADE-UP FIBROUS GOODS; BLEACHING LEATHER OR FURS
    • D06L4/00—Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs
    • D06L4/10—Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs using agents which develop oxygen
    • D06L4/12—Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs using agents which develop oxygen combined with specific additives
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06L—DRY-CLEANING, WASHING OR BLEACHING FIBRES, FILAMENTS, THREADS, YARNS, FABRICS, FEATHERS OR MADE-UP FIBROUS GOODS; BLEACHING LEATHER OR FURS
    • D06L4/00—Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs
    • D06L4/10—Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs using agents which develop oxygen
    • D06L4/13—Bleaching fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods; Bleaching leather or furs using agents which develop oxygen using inorganic agents
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/16—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using dispersed, e.g. acetate, dyestuffs
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/38—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using reactive dyes
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
    • D06P1/673—Inorganic compounds
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
    • D06P3/82—Textiles which contain different kinds of fibres
    • D06P3/8204—Textiles which contain different kinds of fibres fibres of different chemical nature
    • D06P3/8223—Textiles which contain different kinds of fibres fibres of different chemical nature mixtures of fibres containing hydroxyl and ester groups
    • D06P3/8238—Textiles which contain different kinds of fibres fibres of different chemical nature mixtures of fibres containing hydroxyl and ester groups using different kinds of dye
    • D06P3/8252—Textiles which contain different kinds of fibres fibres of different chemical nature mixtures of fibres containing hydroxyl and ester groups using different kinds of dye using dispersed and reactive dyes

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Dispersion Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Coloring (AREA)

Abstract

本发明涉及一种涤粘面料短流程染整工艺，其流程为：一浴法退、煮、漂→预定形→染色→定形、整理；其中，一浴法退、煮、漂流程为，涤粘面料浸轧前处理液，于100℃、60min汽蒸，再经水洗，烘干；处理液的组成为精练剂4g/L、螯合剂3g/L、双氧水5g/L、双氧水稳定剂2g/L、氢氧化钠调节pH值10.5‑11，螯合分散剂的制备方法如下：a、将15份乙二胺二乙酸二钠盐、140份去离子水投入反应器中，搅拌，溶解；b、先加入8份的氢氧化钠，待溶解后，再加入7份的二硫化碳，反应3小时，得螯合分散剂。一浴法实现了退浆、精练、漂白三合一，并采用活性、分散一浴法染色工艺，缩短工艺流程、简化工艺设备、降低能耗。

Description

涤粘面料短流程染整工艺
技术领域
本发明涉及涤粘面料短流程染整工艺，属于印染加工工艺领域。
背景技术
长期以来，涤粘面料大多采用退、煮、漂前处理及两浴法染色完成，工艺时间长达10h，生产效率低下，且浪费大量水、电、汽，排污量大。通过前处理的工序缩减、一浴法染色，可以缩短工艺流程、简化工艺设备、降低能耗。
发明内容
本发明的目的是提供一种涤粘面料短流程染整工艺，简化工艺设备、降低能耗，克服现有前处理工艺的不足。
为实现上述目的，本发明的技术方案为：
涤粘面料短流程染整工艺，其流程为：一浴法退、煮、漂→预定形→染色→定形、整理；
其中，一浴法退、煮、漂流程为，涤粘面料浸轧前处理液，于100℃、60min汽蒸，再经六格、水洗温度分别为90℃、90℃、85℃、75℃、50℃、50℃水洗，滚筒烘干；
所述的处理液的组成为
精练剂 4g/L
螯合剂 3g/L
双氧水 5g/L
双氧水稳定剂 2g/L
氢氧化钠 调节pH值10.5-11
水 余量
所述的螯合分散剂的制备方法如下(各原料以质量份计)：
a、将15份乙二胺二乙酸二钠盐、140份去离子水投入反应器中，搅拌，溶解；
b、先加入8份的氢氧化钠，待溶解后，再加入7份的二硫化碳，反应3小时，过滤，即得螯合分散剂。
所述的预定型，工艺为车速50m/min，温度190℃，45s。
所述的染色，处方为：
高温匀染剂 1g/L
元明粉 30g/L
缓冲剂 1g/L
分散染料％(owf) x％
活性染料％(owf) y％
工艺流程为：40℃时加入高温匀染剂、元明粉、缓冲剂，溶解，10min后加入分散染料、活性染料，以1℃/min的速率升温至130℃并保温30min，再以1℃/min速率降温至80℃，保温染色20min。
所述的定形，工艺为车速45m/min，温度200℃，60s。
所述的精练剂为本领域常规使用助剂产品，如精练剂CSP-T07(南京栖霞山印染助剂厂)。
所述的双氧水稳定剂为本领域常规使用助剂产品，如双氧水稳定剂Goon2011(东莞市嘉宏有机硅科技有限公司)。
所述的高温匀染剂为本领域常规使用助剂产品，如高温匀染剂W(江苏省海安石油化工厂)。
本发明涤粘面料短流程染整工艺，以一浴法实现了退浆、精练、漂白三合一，并采用活性、分散一浴法染色工艺，缩短工艺流程、简化工艺设备、降低能耗。
具体实施方式
下列实施方案，仅是举例说明，不是仅有的，所以，一切在本发明范围内或是作与本发明相似的改变均包含于本发明之内。
实施例1：涤粘面料短流程染整工艺，其流程为：一浴法退、煮、漂→预定形→染色→定形、整理；
其中，一浴法退、煮、漂流程为，涤粘面料浸轧前处理液，于100℃、60min汽蒸，再经六格、水洗温度分别为90℃、90℃、85℃、75℃、50℃、50℃水洗，滚筒烘干；
所述的处理液的组成为
精练剂CSP-T07 4g/L
螯合剂 3g/L
双氧水 5g/L
双氧水稳定剂Goon2011 2g/L
氢氧化钠 调节pH值10.5-11
水 余量
所述的螯合分散剂的制备方法如下(各原料以质量份计)：
a、将15份乙二胺二乙酸二钠盐、140份去离子水投入反应器中，搅拌，溶解；
b、先加入8份的氢氧化钠，待溶解后，再加入7份的二硫化碳，反应3小时，过滤，即得螯合分散剂。
预定型工艺为车速50m/min，温度190℃，45s。
染色处方为：
高温匀染剂W 1g/L
元明粉 30g/L
缓冲剂 1g/L
分散染料％(owf) x％
活性染料％(owf) y％
工艺流程为：40℃时加入高温匀染剂、元明粉、缓冲剂，溶解，10min后加入分散染料、活性染料，以1℃/min的速率升温至130℃并保温30min，再以1℃/min速率降温至80℃，保温染色20min。
定形工艺为车速45m/min，温度200℃，60s。
涤粘面料：涤50/粘50 纱支40s×40s 经纬密度160×110。

Claims (7)

1.涤粘面料短流程染整工艺，其流程为：一浴法退、煮、漂→预定形→染色→定形、整理；
其中，一浴法退、煮、漂流程为，涤粘面料浸轧前处理液，于100℃、60min汽蒸，再经六格、水洗温度分别为90℃、90℃、85℃、75℃、50℃、50℃水洗，滚筒烘干；
所述的处理液的组成为
精练剂 4g/L
螯合剂 3g/L
双氧水 5g/L
双氧水稳定剂 2g/L
氢氧化钠 调节pH值10.5-11
水 余量
所述的螯合分散剂的制备方法如下(各原料以质量份计)：
a、将15份乙二胺二乙酸二钠盐、140份去离子水投入反应器中，搅拌，溶解；
b、先加入8份的氢氧化钠，待溶解后，再加入7份的二硫化碳，反应3小时，过滤，即得螯合分散剂。
2.根据权利要求1所述的涤粘面料短流程染整工艺，其特征在于：所述的预定型，工艺为车速50m/min，温度190℃，45s。
3.根据权利要求1所述的涤粘面料短流程染整工艺，其特征在于：所述的染色，处方为：
高温匀染剂 1g/L
元明粉 30g/L
缓冲剂 1g/L
分散染料％(owf) x％
活性染料％(owf) y％
工艺流程为：40℃时加入高温匀染剂、元明粉、缓冲剂，溶解，10min后加入分散染料、活性染料，以1℃/min的速率升温至130℃并保温30min，再以1℃/min速率降温至80℃，保温染色20min。
4.根据权利要求1所述的涤粘面料短流程染整工艺，其特征在于：所述的定形，工艺为车速45m/min，温度200℃，60s。
5.根据权利要求1所述的涤粘面料短流程染整工艺，其特征在于：所述的精练剂为精练剂CSP-T07。
6.根据权利要求1所述的涤粘面料短流程染整工艺，其特征在于：所述的双氧水稳定剂为双氧水稳定剂Goon2011。
7.根据权利要求1所述的涤粘面料短流程染整工艺，其特征在于：所述的高温匀染剂为高温匀染剂W。
CN201810043136.9A 2018-01-17 2018-01-17 涤粘面料短流程染整工艺 Pending CN108265534A (zh)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117188189A (zh) * 2023-11-07 2023-12-08 张家港市德宝化工有限公司 一种涤纶人造棉工装面料的染色方法

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117188189A (zh) * 2023-11-07 2023-12-08 张家港市德宝化工有限公司 一种涤纶人造棉工装面料的染色方法

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Application publication date: 20180710