CN108248141A - 珍珠银装饰墙纸 - Google Patents

珍珠银装饰墙纸 Download PDF

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CN108248141A
CN108248141A CN201810144010.0A CN201810144010A CN108248141A CN 108248141 A CN108248141 A CN 108248141A CN 201810144010 A CN201810144010 A CN 201810144010A CN 108248141 A CN108248141 A CN 108248141A
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layer
pearl
parts
color masterbatch
filler
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孙宗林
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Kunshan City Spotlight Decoration Materials Co Ltd
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Kunshan City Spotlight Decoration Materials Co Ltd
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Abstract

本发明涉及一种珍珠银装饰墙纸，包括依次设置的基材层、吸收层、金属网格层、珍珠银层和防水层；吸收层是由干条经纱和若干条纬纱相互交织而成的，经纱是由竹炭纤维和碳纤维加捻而成的，纬纱是由聚丙烯纤维和檀香木纤维加捻而成的，珍珠银层包括以下重量份的原料：丙烯酸树脂乳液60‑80份；色母15‑25份；第一填料10‑20份；第二填料8‑10份；附着力助剂0.5‑5份；增稠剂0.1‑3份；色母包括珍珠色母、银粉色母和纯色色母。本发明具有鲜明的立体视觉和强烈的触摸感，浓郁的色彩冲击感，另外具有抗水防潮、防霉和易清洁的优点，还兼具防蛀和降噪的性能，同时能与甲醛、二甲苯等有害气体反应，形成不挥发的无害的高分子链物质，清除异味和其它有害气体，健康环保。

Description

珍珠银装饰墙纸
技术领域
本发明涉及墙体装饰技术领域，尤其涉及一种装饰墙纸。
背景技术
墙纸、墙布，又有称为壁纸、壁布，顾名思义，它是裱贴在墙面用于装饰的一种特殊的“纸”和“布”，是一种常用的建筑内墙墙面装饰材料。
随着人们对高档装饰材料的需求和工艺技术水平的提高，又在墙纸的基础上设计生产出特殊布基的墙布产品，投入市场以来，得到顾客的广泛应用。墙布产品的面世使墙面装饰材料又增加新的产品。
有人戏称墙纸、墙布是墙面的“时装”，因为它往往和时装一样代表时代的潮流，反映人的个性，表达人们对美丽和舒适的追求。在设计师和工艺师们的共同创新下，应用新的技术和设备，现有的墙纸、墙布产品已具有款式丰富、色彩缤纷、肌理鲜明、质感柔和、吸音透气、不易爆裂、裱贴简单、更换容易和可用水清洗等等优点，并根据需要做成阻燃、抗菌等环保特殊功能产品。它的色彩、图案、质感都可以通过精心设计，更加适应各种环境的需要和满足各层次的现代人群的审美观，从而为人们营造出豪华、温馨、舒适、健康的环境，这是其它墙面装饰材料无法比拟的。
现有的墙纸功能较为单一，现有的墙纸其功能单一往往只具有美观装饰功能，或者只是单一的具有防辐射、防潮、防虫、阻水、阻燃等功能，不能满足消费者对墙纸功能多样化的需求；比如中国专利《一种防辐射环保墙纸》，申请公布号CN 101979799A，提出的墙纸功能单一，只是防辐射效果比较好，但在降噪吸音、防蛀防虫以及吸收甲醛等有害物质方面并未满足消费者的需求。
发明内容
为解决上述技术问题，本发明的目的是提供一种珍珠银装饰墙纸，具有鲜明的立体视觉和强烈的触摸感，浓郁的色彩冲击感和质感，另外具有抗水防潮、防霉和易清洁的优点，还兼具防蛀和降噪的性能，同时能与甲醛、二甲苯等有害气体反应，形成不挥发的无害的高分子链物质，清除异味和其它有害气体，健康环保；并能散发淡淡的檀香味，能镇定安神、行气温中，促进睡眠。
为了解决上述问题，本发明采用的一种技术方案是：提供一种珍珠银装饰墙纸，包括依次设置的基材层、吸收层、金属网格层、珍珠银层和防水层；
所述吸收层是由干条经纱和若干条纬纱相互交织而成的，所述经纱是由竹炭纤维和碳纤维加捻而成的，所述纬纱是由聚丙烯纤维和檀香木纤维加捻而成的，所述竹炭纤维的细度为0.8-8D，且长度为10-100mm；所述的檀香木纤维的细度为0.5-10D，且长度为10-50mm；所述吸收层的厚度为1-3mm；
所述金属网格层是由金属丝编织而成的金属网，所述金属丝的直径为0.5-1.5mm，所述金属网格层的网格的形状为菱形或矩形；
所述珍珠银层包括以下重量份的原料：
丙烯酸树脂乳液60-80份；
色母15-25份；
第一填料10-20份；
第二填料8-10份；
附着力助剂0.5-5份；
增稠剂0.1-3份；
其中，所述色母包括珍珠色母、银粉色母和纯色色母，且三者按重量份之比为2-3:1-2：1-1.5的比例组成：
所述第一填料为碳酸钙、二氧化硅、粘土、硅酸钙和氧化铝中的至少一种；
所述第二填料为PVC、PMMA、PS、EPE和EPS中的至少一种的颗粒状物；
其中，所述附着力助剂为烷氧基非离子化合物、聚酯基二酸和环氧化合物中的至少一种；
其中，所述增稠剂为纤维素类增稠剂；
所述防水层为防水薄膜，所述防水薄膜层的厚度为25-100μm。
进一步地说，所述珍珠银层包括以下重量份的原料：
丙烯酸树脂乳液65-75份；
色母18-22份；
第一填料12-16份；
第二填料8-8.5份；
附着力助剂0.5-2份；
增稠剂0.1-1.1份；
其中，所述色母包括珍珠色母、银粉色母和纯色色母，且三者按重量份之比为2:1：1.5的比例组成：
所述第一填料包括碳酸钙、二氧化硅和粘土，且三者的重量份之比为1:1.5:2；
所述第二填料为PVC和PMMA，且二者的重量份之比为1:1.2；
其中，所述附着力助剂为烷氧基非离子化合物。
进一步地说，所述纤维素类增稠剂为甲基纤维素、羟乙基纤维素、羟丙基甲基纤维素和羧甲基纤维素钠中的至少一种。
进一步地说，所述防水薄膜为PET氟塑薄膜、PET含硅油薄膜、PET亚光薄膜或PE薄膜。
进一步地说，还包括离型层，所述离型层与所述基材层连接，所述离型层的厚度为30-80μm；所述离型层是一由格拉辛纸构成的离型纸层；所述离型纸层的表面设有一硅油层，所述硅油层位于所述离型纸层与所述基材层之间。
进一步地说，所述金属网格层的网格的形状为菱形，所述菱形的边长为3-5mm。
进一步地说，所述经纱的纺织密度为40-50根/cm，所述纬纱的纺织密度45-55根/cm；
所述竹炭纤维和所述碳纤维的加捻比例为0.3-0.4:1；
所述聚丙烯纤维和所述檀香木纤维的加捻比例为0.7-0.8：1。
进一步地说，所述丙烯酸树脂乳液含有羧基、羟基、巯基、异丙基、甲基丙烯酰氧基、环氧基、氨基或磺酸基中至少两种活性基团。
进一步地说，所述珍珠银层的原料组合物的制备方法为：按照配方量称量各原料，将丙烯酸树脂乳液加入搅拌桶中，再用研磨设备将色母、第一填料、第二填料和丙烯酸树脂乳液的混合物进行研磨，在搅拌速度为500-1500r/min条件下，搅拌15-20min，使其混合均匀；再逐步加入附着力助剂和增稠剂，继续保持15-20min充分混合后，密封，待用，使用前，在搅拌速度为2100-3000r/min条件下，搅拌珍珠银层的原料组合物15-225min后，备用。
进一步地说，所述装饰墙纸的制备方法如下：
S1、选取基材层，基材层为原纸层、无纺纸或无纺布；
S2、编织吸收层，并通过胶粘剂将吸收层粘接在基层上；
S3、在吸收层上形成具有图案的印刷层，制得墙纸半成品；
S4、将珍珠银层的原料组合物采用圆网套印工艺印制在墙纸半成品层上，形成珍珠银层；
其中，S4中圆网套印工艺参数具体为：印刷速度为20-60m/min；烘箱温度为先用120-150℃烘干；
S5、将防水层压合到珍珠银层的表面，其中压合为度为150-170℃，压合压力为1-5kgf/cm2，压合时间为10-20min。
本发明的有益效果是：
本发明包括基材层、吸收层、金属网格层、珍珠银层和防水层，吸收层是由干条经纱和若干条纬纱相互交织而成，珍珠银层包括丙烯酸树脂乳液、色母、第一填料、第二填料、附着力助剂和增稠剂，本发明的装饰墙纸具有鲜明的立体视觉和强烈的触摸感，浓郁的色彩冲击感和质感，另外具有抗水防潮、防霉和易清洁的优点，还兼具防蛀和降噪的性能，同时能与甲醛、二甲苯等有害气体反应，形成不挥发的无害的高分子链物质，清除异味和其它有害气体，健康环保；并能散发淡淡的檀香味，能镇定安神、行气温中，促进睡眠；
本发明包括金属网格层，且金属网格层是由金属丝编织成的金属网，金属网的金属丝的线径设计合理，使得本装饰墙纸不仅表面肌理感和质感更强，更具有视觉冲击性，而且金属网格层内的金属线构成墙纸的骨架，由于金属丝强度高，不易断裂，故本墙纸更结实耐用，不易出现裂缝，使用寿命更长；
本发明具有珍珠银层，且珍珠银层包括丙烯酸树脂乳液、色母、第一填料、第二填料、附着力助剂和增稠剂，其中色母包括珍珠色母、银粉色母和纯色色母，不同厚度的、半透明的色母，由于色母自身具有半透明性，所以当光照射到它上面后，会经过多次折射，最终反射出来的光束会产生多彩的效果，能够增强墙纸的视觉效果，再配合金属网格层的网格形状和凹凸感，使墙纸表面更佳凹凸有层次，更具立体感和质感，其具有高度闪光的特性，同时又使装饰物鲜艳夺目、倍添光彩，装饰效果持久；
本发明中，吸收层是由干条经纱和若干条纬纱相互交织而成的，经纱是由竹炭纤维和碳纤维加捻而成的，纬纱是由聚丙烯纤维和檀香木纤维加捻而成的，吸收层的厚度为1-3mm，吸收层采用含竹炭纤维的经纱和含檀香木纤维的纬纱编织而成，且厚度合适，一是能够吸音降噪，二是由于含有竹炭纤维，具有吸附、消毒、抑菌、干燥等性能，有效去除墙纸中甲醛等有害物质，净化空气，也起到进一步的防潮功效；三是由于采用檀香木纤维，使墙纸自身具有檀香的杀菌、防霉、防虫、防蛀、安抚神经、提神静心等积极功效，提高墙纸的防霉防蛀性能；四是兼具防辐射的功能，可保护精密仪器的元器件，延长仪器设备的使用寿命，并且防辐射可针对不同电磁辐射源的电磁辐射进行防护，满足专业用户、家庭及个人用户的需求；
另外，本发明具有防水层，且为防水薄膜，位于墙纸的最外侧，能使墙纸不易褪色，耐候、耐玷污，延长墙纸的使用寿命；即使玷污后，通过湿布即可清除，清洁过程简单方便；
而且，本发明的吸收层的表面，可以绘制或压制图案，增强墙纸的美观度，满足消费者的多种需求。
上述说明仅是本发明技术方案的概述，为了能够更清楚了解本发明的技术手段，并可依照说明书的内容予以实施，以下以本发明的较佳实施例进行详细说明。
附图说明
图1是本发明的截面示意图；
图中各部分的附图标记如下：
基材层1、吸收层2、金属网格层3、珍珠银层4和防水层5。
具体实施方式
下面结合实施例，对本发明的具体实施方式作进一步详细描述。以下实施例用于说明本发明，但不用来限制本发明的范围。
实施例：一种珍珠银装饰墙纸，如图1所示，包括依次设置的基材层1、吸收层2、金属网格层3、珍珠银层4和防水层5；
所述吸收层是由干条经纱和若干条纬纱相互交织而成的，所述经纱是由竹炭纤维和碳纤维加捻而成的，所述纬纱是由聚丙烯纤维和檀香木纤维加捻而成的，所述竹炭纤维的细度为0.8-8D，且长度为10-100mm；所述的檀香木纤维的细度为0.5-10D，且长度为10-50mm；所述吸收层的厚度为1-3mm；
所述金属网格层是由金属丝编织而成的金属网，所述金属丝的直径为0.5-1.5mm；
所述珍珠银层包括以下重量份的原料：
丙烯酸树脂乳液60-80份；
色母15-25份；
第一填料10-20份；
第二填料8-10份；
附着力助剂0.5-5份；
增稠剂0.1-3份；
其中，所述色母包括珍珠色母、银粉色母和纯色色母，且三者按重量份之比为2-3:1-2：1-1.5的比例组成：
所述第一填料为碳酸钙、二氧化硅、粘土、硅酸钙和氧化铝中的至少一种；
所述第二填料为PVC、PMMA、PS、EPE和EPS中的至少一种的颗粒状物；
其中，所述附着力助剂为烷氧基非离子化合物、聚酯基二酸和环氧化合物中的至少一种；
其中，所述增稠剂为纤维素类增稠剂；
所述防水层为防水薄膜，所述防水薄膜层的厚度为25-100μm。
较佳的是，所述珍珠银层包括以下重量份的原料：
丙烯酸树脂乳液65-75份；
色母18-22份；
第一填料12-16份；
第二填料8-8.5份；
附着力助剂0.5-2份；
增稠剂0.1-1.1份；
其中，所述色母包括珍珠色母、银粉色母和纯色色母，且三者按重量份之比为2:1：1.5的比例组成：
所述第一填料包括碳酸钙、二氧化硅和粘土，且三者的重量份之比为1:1.5:2；
所述第二填料为PVC和PMMA，且二者的重量份之比为1:1.2；
其中，所述附着力助剂为烷氧基非离子化合物。
所述纤维素类增稠剂为甲基纤维素、羟乙基纤维素、羟丙基甲基纤维素和羧甲基纤维素钠中的至少一种。
本实施例中，所述防水薄膜为PET氟塑薄膜、PET含硅油薄膜、PET亚光薄膜或PE薄膜。
还包括离型层，所述离型层与所述基材层连接，所述离型层的厚度为30-80μm。
所述离型层是一由格拉辛纸构成的离型纸层；所述离型纸层的表面设有一硅油层，所述硅油层位于所述离型纸层与所述基材层之间。
所述金属网格层的网格的形状为菱形或矩形，但不限于此。
优选的，所述金属网格层的网格的形状为菱形，所述菱形的边长为3-5mm。菱形的金属网格层，既美观又结实耐用。
所述金属丝为单金属丝或合金丝，所述单金属丝包括银丝、铜丝、铝丝和镍丝，但不限于此；所述合金丝包括银镍合金和铜银合金，但不限于此。
所述经纱的纺织密度为40-50根/cm，所述纬纱的纺织密度45-55根/cm；
所述竹炭纤维和所述碳纤维的加捻比例为0.3-0.4:1；
所述聚丙烯纤维和所述檀香木纤维的加捻比例为0.7-0.8：1。
所述丙烯酸树脂乳液含有羧基、羟基、巯基、异丙基、甲基丙烯酰氧基、环氧基、氨基或磺酸基中至少两种活性基团。
下表是本发明的实施例1到实施例5的珍珠银层的配方：
其中，实施例1和2中，珍珠色母、银粉色母和纯色色母三者按重量份之比为2:1：1.5的比例组成，第一填料为碳酸钙和二氧化硅且比例为1:1，第二填料为PVC、PMMA和EPS，且比例为1:1:3，所述附着力助剂为烷氧基非离子化合物；实施例3、4和5中，第一填料包括碳酸钙、二氧化硅和粘土，且三者的重量份之比为1:1.5:2，第二填料为PVC和PMMA，且二者的重量份之比为1:1.2，所述附着力助剂为烷氧基非离子化合物和聚酯基二酸的混合物。
实施例1到实施例5中，所述珍珠银层的原料组合物的制备方法为：按照配方量称量各原料，将丙烯酸树脂乳液加入搅拌桶中，再用研磨设备将色母、第一填料、第二填料和丙烯酸树脂乳液的混合物进行研磨，在搅拌速度为500-1500r/min条件下，搅拌15-20min，使其混合均匀；再逐步加入附着力助剂和增稠剂，继续保持15-20min充分混合后，密封，待用，使用前，在搅拌速度为2100-3000r/min条件下，搅拌珍珠银层的原料组合物15-225min后，备用。
实施例中，所述装饰墙纸的制备方法如下：
S1、选取基材层，基材层为原纸层、无纺纸或无纺布；
S2、编织吸收层，并通过胶粘剂将吸收层粘接在基层上；
S3、在吸收层上形成具有图案的印刷层，制得墙纸半成品；
S4、将珍珠银层的原料组合物采用圆网套印工艺印制在墙纸半成品层上，形成珍珠银层；
其中，S4中圆网套印工艺参数具体为：印刷速度为20-60m/min；烘箱温度为先用120-150℃烘干；
S5、将防水层压合到珍珠银层的表面，其中压合为度为150-170℃，压合压力为1-5kgf/cm2，压合时间为10-20min。
上述实施例中的装饰墙纸包括基材层、吸收层、珍珠银层和防水层，吸收层是由干条经纱和若干条纬纱相互交织而成，珍珠银层包括丙烯酸树脂乳液、色母、第一填料、第二填料、附着力助剂和增稠剂，本发明的装饰墙纸具有鲜明的立体视觉和强烈的触摸感，浓郁的色彩冲击感，另外具有抗水防潮、防霉和易清洁的优点，还兼具防蛀和降噪的性能，同时能与甲醛、二甲苯等有害气体反应，形成不挥发的无害的高分子链物质，清除异味和其它有害气体，健康环保；并能散发淡淡的檀香味，能镇定安神、行气温中，促进睡眠。
以上所述仅是本发明的优选实施方式，并不用于限制本发明，应当指出，对于本技术领域的普通技术人员来说，在不脱离本发明技术原理的前提下，还可以做出若干改进和变型，这些改进和变型也应视为本发明的保护范围。

Claims (10)

1.一种珍珠银装饰墙纸，其特征在于：包括依次设置的基材层(1)、吸收层(2)、金属网格层(3)、珍珠银层(4)和防水层(5)；
所述吸收层是由干条经纱和若干条纬纱相互交织而成的，所述经纱是由竹炭纤维和碳纤维加捻而成的，所述纬纱是由聚丙烯纤维和檀香木纤维加捻而成的，所述竹炭纤维的细度为0.8-8D，且长度为10-100mm；所述的檀香木纤维的细度为0.5-10D，且长度为10-50mm；所述吸收层的厚度为1-3mm；
所述金属网格层是由金属丝编织而成的金属网，所述金属丝的直径为0.5-1.5mm，所述金属网格层的网格的形状为菱形或矩形；
所述珍珠银层包括以下重量份的原料：
丙烯酸树脂乳液60-80份；
色母15-25份；
第一填料10-20份；
第二填料8-10份；
附着力助剂0.5-5份；
增稠剂0.1-3份；
其中，所述色母包括珍珠色母、银粉色母和纯色色母，且三者按重量份之比为2-3:1-2：1-1.5的比例组成：
所述第一填料为碳酸钙、二氧化硅、粘土、硅酸钙和氧化铝中的至少一种；
所述第二填料为PVC、PMMA、PS、EPE和EPS中的至少一种的颗粒状物；
其中，所述附着力助剂为烷氧基非离子化合物、聚酯基二酸和环氧化合物中的至少一种；
其中，所述增稠剂为纤维素类增稠剂；
所述防水层为防水薄膜，所述防水薄膜层的厚度为25-100μm。
2.根据权利要求1所述珍珠银装饰墙纸，其特征在于：所述珍珠银层包括以下重量份的原料：
丙烯酸树脂乳液65-75份；
色母18-22份；
第一填料12-16份；
第二填料8-8.5份；
附着力助剂0.5-2份；
增稠剂0.1-1.1份；
其中，所述色母包括珍珠色母、银粉色母和纯色色母，且三者按重量份之比为2:1：1.5的比例组成：
所述第一填料包括碳酸钙、二氧化硅和粘土，且三者的重量份之比为1:1.5:2；
所述第二填料为PVC和PMMA，且二者的重量份之比为1:1.2；
其中，所述附着力助剂为烷氧基非离子化合物。
3.根据权利要求1所述珍珠银装饰墙纸，其特征在于：所述纤维素类增稠剂为甲基纤维素、羟乙基纤维素、羟丙基甲基纤维素和羧甲基纤维素钠中的至少一种。
4.根据权利要求1所述珍珠银装饰墙纸，其特征在于：所述防水薄膜为PET氟塑薄膜、PET含硅油薄膜、PET亚光薄膜或PE薄膜。
5.根据权利要求1所述珍珠银装饰墙纸，其特征在于：还包括离型层，所述离型层与所述基材层连接，所述离型层的厚度为30-80μm；所述离型层是一由格拉辛纸构成的离型纸层；所述离型纸层的表面设有一硅油层，所述硅油层位于所述离型纸层与所述基材层之间。
6.根据权利要求1所述珍珠银装饰墙纸，其特征在于：所述金属网格层的网格的形状为菱形，所述菱形的边长为3-5mm。
7.根据权利要求1所述珍珠银装饰墙纸，其特征在于：所述经纱的纺织密度为40-50根/cm，所述纬纱的纺织密度45-55根/cm；
所述竹炭纤维和所述碳纤维的加捻比例为0.3-0.4:1；
所述聚丙烯纤维和所述檀香木纤维的加捻比例为0.7-0.8：1。
8.根据权利要求1所述珍珠银装饰墙纸，其特征在于：所述丙烯酸树脂乳液含有羧基、羟基、巯基、异丙基、甲基丙烯酰氧基、环氧基、氨基或磺酸基中至少两种活性基团。
9.根据权利要求1所述珍珠银装饰墙纸，其特征在于：所述珍珠银层的原料组合物的制备方法为：按照配方量称量各原料，将丙烯酸树脂乳液加入搅拌桶中，再用研磨设备将色母、第一填料、第二填料和丙烯酸树脂乳液的混合物进行研磨，在搅拌速度为500-1500r/min条件下，搅拌15-20min，使其混合均匀；再逐步加入附着力助剂和增稠剂，继续保持15-20min充分混合后，密封，待用，使用前，在搅拌速度为2100-3000r/min条件下，搅拌珍珠银层的原料组合物15-225min后，备用。
10.根据权利要求9所述珍珠银装饰墙纸，其特征在于：所述装饰墙纸的制备方法如下：
S1、选取基材层，基材层为原纸层、无纺纸或无纺布；
S2、编织吸收层，并通过胶粘剂将吸收层粘接在基层上；
S3、在吸收层上形成具有图案的印刷层，制得墙纸半成品；
S4、将珍珠银层的原料组合物采用圆网套印工艺印制在墙纸半成品层上，形成珍珠银层；
其中，S4中圆网套印工艺参数具体为：印刷速度为20-60m/min；烘箱温度为先用120-150℃烘干；
S5、将防水层压合到珍珠银层的表面，其中压合为度为150-170℃，压合压力为1-5kgf/cm2，压合时间为10-20min。
CN201810144010.0A 2018-02-12 2018-02-12 珍珠银装饰墙纸 Pending CN108248141A (zh)

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