CN108221360A - 一种抗菌型复合纤维的制备工艺 - Google Patents

一种抗菌型复合纤维的制备工艺 Download PDF

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CN108221360A
CN108221360A CN201810014449.1A CN201810014449A CN108221360A CN 108221360 A CN108221360 A CN 108221360A CN 201810014449 A CN201810014449 A CN 201810014449A CN 108221360 A CN108221360 A CN 108221360A
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parts
composite fibre
drying
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clear water
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华伯富
王义军
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JIANGSU HONGSHUN SYNTHETIC FIBER Co Ltd
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Abstract

本申请公开了一种抗菌型复合纤维的制备工艺，包括S1、初洗，将复合纤维浸入到清水中进行搅拌清洗，同时加入除臭剂和洗涤剂，水温控制为75‑95℃，清洗时间为60‑120min；S2、高温杀菌；S3、紫外线处理，将经过经过步骤S2晒干的复合纤维放在紫外线灯下进行照射，照射时间为4‑6h；S4、再清洗，漂洗次数为40‑60次；S5、高温烘干，将经过步骤S4漂洗后的复合纤维进行烘干，烘干时间为10‑30min，烘干温度为140‑210℃；S6、抗菌处理，将经过步骤S5烘干后的复合纤维投入到清水中，加入抗菌剂，抗菌剂占清水的比重为11％，清水温度为50‑90℃，搅拌时间为20‑70min。由此，复合纤维经过紫外杀菌、高温烘干和抗菌处理等处理，使得处理后的复合纤维具有抗菌效果。

Description

一种抗菌型复合纤维的制备工艺
技术领域
本发明涉及复合纤维制备工艺，尤其涉及一种抗菌型复合纤维的制备工艺。
背景技术
复合纤维通常用于制作面料等产品，而传统的复合纤维加工工艺简单，使其不具备抗菌的能力。
发明内容
本发明的目的是在于提供一种抗菌型复合纤维的制备工艺，解决上述现有技术问题中的一个或者多个。
根据本发明的一个方面，提供一种抗菌型复合纤维的制备工艺，包括以下步骤：
S1、初洗，将复合纤维浸入到清水中进行搅拌清洗，同时加入除臭剂和洗涤剂，水温控制为75-95℃，清洗时间为60-120mi n；
S2、高温杀菌，将经过步骤S1初洗过的复合纤维脱水，然后进行高温杀菌，杀菌温度为200-300℃；
S3、紫外线处理，将经过经过步骤S2晒干的复合纤维放在紫外线灯下进行照射，照射时间为4-6h；
S4、再清洗，将经过步骤S3处理后的复合纤维进行漂洗，漂洗次数为40-60次；
S5、高温烘干，将经过步骤S4漂洗后的复合纤维进行烘干，烘干时间为10-30mi n，烘干温度为140-210℃；
S6、抗菌处理，将经过步骤S5烘干后的复合纤维投入到清水中，均匀搅拌，同时向清水中加入抗菌剂，抗菌剂占清水的比重为5-15％，清水温度为50-90℃，搅拌时间为20-70mi n；
S7、脱水烘干，将经过抗菌处理后的复合纤维取出并脱水；再经过烘干，烘干时间为10-50mi n，烘干温度为60-90℃，烘干完成后冷却。
由此，复合纤维经过紫外杀菌、高温烘干和抗菌处理等处理，使得处理后的复合纤维具有抗菌效果，采用这种复合纤维加工成的面料也具有抗菌效果。
在一些实施方式中：步骤S1中除臭剂占水的比重为2％-7％，除臭剂的成份按重量份数包括，川芎45份、当归15份、红霉素56份、焦磷酸钠8份、柠檬酸35份、乙二醇13份和酒精95份。
在一些实施方式中：步骤S1中洗涤剂占水的比重为3％-6％，洗涤剂的成份按重量份数包括，脂肪醇聚氧乙烯醚硫酸铵25份、聚氧丙烯聚氧乙烯丙二醇醚32份、茶籽粉78份、三聚磷酸钠88份、酒精98份和氯胺25份。
在一些实施方式中：步骤S6的抗菌防螨剂的成份按重量份数包括，二烷基二甲基铵钠20-88份、硫酸铜11-66份、烷基苄基二甲基铵镁35-90份、醋酸5-22份、浓度为3％的过硫酸铵溶液18-55份、双氧水溶液20-65份、苯并三氮唑33-87份、月马来松香8-25份、樟脑5-15份、烷基苯磺酸钠20-35份、丙二醇单β-羟基羧酸酯15-55份和去离子水80-120份。
在一些实施方式中：步骤S1中除臭剂占水的比重为5％。
在一些实施方式中：步骤S1中洗涤剂占水的比重为4％。
在一些实施方式中：步骤S2中的杀菌温度为230℃。
在一些实施方式中：步骤S3中的照射时间为5h。
在一些实施方式中：步骤S6中抗菌剂占清水的比重为12％。
在一些实施方式中：步骤S6的抗菌防螨剂的成份按重量份数包括，二烷基二甲基铵钠55份、硫酸铜43份、烷基苄基二甲基铵镁67份、醋酸12份、浓度为3％的过硫酸铵溶液32份、双氧水溶液38份、苯并三氮唑58份、月马来松香15份、樟脑11份、烷基苯磺酸钠28份、丙二醇单β-羟基羧酸酯36份和去离子水104份。
具体实施方式
下面对本发明作进一步详细说明。
一种抗菌型复合纤维的制备工艺，包括以下步骤：
包括以下步骤：
S1、初洗，将复合纤维浸入到清水中进行搅拌清洗，同时加入除臭剂和洗涤剂，水温控制为75-95℃，清洗时间为60-120min；
S2、高温杀菌，将经过步骤S1初洗过的复合纤维脱水，然后进行高温杀菌，杀菌温度为200-300℃；
S3、紫外线处理，将经过经过步骤S2晒干的复合纤维放在紫外线灯下进行照射，照射时间为4-6h；
S4、再清洗，将经过步骤S3处理后的复合纤维进行漂洗，漂洗次数为40-60次；
S5、高温烘干，将经过步骤S4漂洗后的复合纤维进行烘干，烘干时间为10-30min，烘干温度为140-210℃；
S6、抗菌处理，将经过步骤S5烘干后的复合纤维投入到清水中，均匀搅拌，同时向清水中加入抗菌剂，抗菌剂占清水的比重为5-15％，清水温度为50-90℃，搅拌时间为20-70mi n；
S7、脱水烘干，将经过抗菌处理后的复合纤维取出并脱水；再经过烘干，烘干时间为10-50min，烘干温度为60-90℃，烘干完成后冷却。
其中，步骤S1中除臭剂占水的比重为2％-7％，除臭剂的成份按重量份数包括，川芎45份、当归15份、红霉素56份、焦磷酸钠8份、柠檬酸35份、乙二醇13份和酒精95份。
其中，步骤S1中洗涤剂占水的比重为3％-6％，洗涤剂的成份按重量份数包括，脂肪醇聚氧乙烯醚硫酸铵25份、聚氧丙烯聚氧乙烯丙二醇醚32份、茶籽粉78份、三聚磷酸钠88份、酒精98份和氯胺25份。
其中，步骤S6的抗菌防螨剂的成份按重量份数包括，二烷基二甲基铵钠20-88份、硫酸铜11-66份、烷基苄基二甲基铵镁35-90份、醋酸5-22份、浓度为3％的过硫酸铵溶液18-55份、双氧水溶液20-65份、苯并三氮唑33-87份、月马来松香8-25份、樟脑5-15份、烷基苯磺酸钠20-35份、丙二醇单β-羟基羧酸酯15-55份和去离子水80-120份。
在本实施例中，抗菌防螨剂的成份按重量份数包括，二烷基二甲基铵钠55份、硫酸铜43份、烷基苄基二甲基铵镁67份、醋酸12份、浓度为3％的过硫酸铵溶液32份、双氧水溶液38份、苯并三氮唑58份、月马来松香15份、樟脑11份、烷基苯磺酸钠28份、丙二醇单β-羟基羧酸酯36份和去离子水104份。
以下是对经过本清洗工艺处理后的复合纤维进行抗(抑)菌试验，检测依据和方法为：GB/T 20944.3-2008振荡法：
由此上述测试结果可知，经过本发明的处理工艺加工后的复合纤维，具有较强的抗菌效果。
综上，本发明的复合纤维经过紫外杀菌、高温烘干和抗菌处理等处理，使得处理后的复合纤维具有抗菌效果，采用这种复合纤维加工成的面料也具有抗菌效果。
以上仅是本发明的一种实施方式，应当指出，对于本领域普通技术人员来说，在不脱离本发明创造构思的前提下，还可以做出若干相似的变形和改进，这些也应视为本发明的保护范围之内。

Claims (10)

1.一种抗菌型复合纤维的制备工艺，其特征在于：包括以下步骤：
S1、初洗，将复合纤维浸入到清水中进行搅拌清洗，同时加入除臭剂和洗涤剂，水温控制为75-95℃，清洗时间为60-120min；
S2、高温杀菌，将经过所述步骤S1初洗过的复合纤维脱水，然后进行高温杀菌，杀菌温度为200-300℃；
S3、紫外线处理，将经过经过所述步骤S2晒干的复合纤维放在紫外线灯下进行照射，照射时间为4-6h；
S4、再清洗，将经过所述步骤S3处理后的复合纤维进行漂洗，漂洗次数为40-60次；
S5、高温烘干，将经过所述步骤S4漂洗后的复合纤维进行烘干，烘干时间为10-30min，烘干温度为140-210℃；
S6、抗菌处理，将经过所述步骤S5烘干后的复合纤维投入到清水中，均匀搅拌，同时向清水中加入抗菌剂，所述抗菌剂占清水的比重为5-15％，清水温度为50-90℃，搅拌时间为20-70min；
S7、脱水烘干，将经过抗菌处理后的复合纤维取出并脱水；再经过烘干，烘干时间为10-50min，烘干温度为60-90℃，烘干完成后冷却。
2.根据权利要求1所述的一种抗菌型复合纤维的制备工艺，其特征在于：所述步骤S1中除臭剂占水的比重为2％-7％，所述除臭剂的成份按重量份数包括，川芎45份、当归15份、红霉素56份、焦磷酸钠8份、柠檬酸35份、乙二醇13份和酒精95份。
3.根据权利要求1所述的一种抗菌型复合纤维的制备工艺，其特征在于：所述步骤S1中洗涤剂占水的比重为3％-6％，所述洗涤剂的成份按重量份数包括，脂肪醇聚氧乙烯醚硫酸铵25份、聚氧丙烯聚氧乙烯丙二醇醚32份、茶籽粉78份、三聚磷酸钠88份、酒精98份和氯胺25份。
4.根据权利要求1所述的一种抗菌型复合纤维的制备工艺，其特征在于：所述步骤S6的抗菌防螨剂的成份按重量份数包括，二烷基二甲基铵钠20-88份、硫酸铜11-66份、烷基苄基二甲基铵镁35-90份、醋酸5-22份、浓度为3％的过硫酸铵溶液18-55份、双氧水溶液20-65份、苯并三氮唑33-87份、月马来松香8-25份、樟脑5-15份、烷基苯磺酸钠20-35份、丙二醇单β-羟基羧酸酯15-55份和去离子水80-120份。
5.根据权利要求2所述的一种抗菌型复合纤维的制备工艺，其特征在于：所述步骤S1中除臭剂占水的比重为5％。
6.根据权利要求3所述的一种抗菌型复合纤维的制备工艺，其特征在于：所述步骤S1中洗涤剂占水的比重为4％。
7.根据权利要求1所述的一种抗菌型复合纤维的制备工艺，其特征在于：所述步骤S2中的杀菌温度为230℃。
8.根据权利要求1所述的一种抗菌型复合纤维的制备工艺，其特征在于：所述步骤S3中的照射时间为5h。
9.根据权利要求1所述的一种抗菌型复合纤维的制备工艺，其特征在于：所述步骤S6中所述抗菌剂占清水的比重为12％。
10.根据权利要求4所述的一种抗菌型复合纤维的制备工艺，其特征在于：所述步骤S6的抗菌防螨剂的成份按重量份数包括，二烷基二甲基铵钠55份、硫酸铜43份、烷基苄基二甲基铵镁67份、醋酸12份、浓度为3％的过硫酸铵溶液32份、双氧水溶液38份、苯并三氮唑58份、月马来松香15份、樟脑11份、烷基苯磺酸钠28份、丙二醇单β-羟基羧酸酯36份和去离子水104份。
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CN109797543A (zh) * 2019-01-22 2019-05-24 江苏鸿顺合纤科技有限公司 一种抗菌型复合纤维的半水车式制备工艺
CN109797543B (zh) * 2019-01-22 2021-07-13 江苏鸿顺合纤科技有限公司 一种抗菌型复合纤维的半水车式制备工艺

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