CN108137352B - 臭氧水制造装置 - Google Patents

臭氧水制造装置 Download PDF

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CN108137352B
CN108137352B CN201680052369.4A CN201680052369A CN108137352B CN 108137352 B CN108137352 B CN 108137352B CN 201680052369 A CN201680052369 A CN 201680052369A CN 108137352 B CN108137352 B CN 108137352B
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CN108137352A (zh
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大山峰志
加藤昌明
小谷康浩
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Water Agengy Inc
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Abstract

本发明涉及一种臭氧水制造装置，能够大幅地减少将臭氧水用于手脚的杀菌等时臭氧气体的不适的臭味，同时，节减为了防止电解槽中的水流的滞留而运转的泵的电力消耗。通过电解槽(1)和将从电解槽(1)流出的臭氧水中的臭氧气体的气泡微细化的搅拌机形成一组臭氧水制造装置。使电解槽(1)内的电极单元(6)中的电极组件(9、9、9)的每一个在上下方向上统一倾斜为规定的角度。搅拌机由搅拌机壳体底部和搅拌机壳体主体构成。在搅拌机壳体主体内，通过涡流产生板使水流成为剧烈的涡流。通过该涡流将臭氧气体的气泡剪断并微细化。

Description

臭氧水制造装置
技术领域
本发明涉及一种臭氧水制造装置。
背景技术
臭氧水的杀菌效果优异，先前以来一直被用于手脚的杀菌和蔬菜、餐具类的杀菌等。并且，作为制造这种臭氧水的装置之一，使用利用水的电解的电性化学制造装置。
臭氧水具有如上所述的优异的杀菌效果，但在通过现有的电性化学制造装置制造得到的臭氧水的情况下，包含有大量的在电解时产生的粒径大的臭氧气体的气泡。并且，由于该臭氧气体怪味较大，因此，在用于手脚的杀菌等时，如果气泡破裂的话则会感到强烈的不适感。
另外，在现有的电性化学制造装置的情况下，特别是在有底圆筒形的立式电解槽壳体内平行地立设有板状阳极供电棒和板状阴极供电棒，并且在这些供电棒之间在上下方向上隔开规定的间隔平行地配设有电极组件的电性化学制造装置的情况下，位于上下的电极组件全部为水平。所述电极组件通过夹着阳离子交换膜层叠分别形成板状并在同一位置穿设有所需直径的贯通孔的阳极电极和阴极电极而成。
因此，在上位和下位的电极组件之间容易产生水的滞留，由下位侧的电极组件产生的臭氧气体的气泡滞留在与上位侧的电极组件之间，会妨碍焦耳热的扩散。并且，伴随于此，温度变成40～50℃以上的高温，电极组件的周边的树脂部件会产生变形。另外，为了避免这种事态，必须使泵总是运转而使水的流动良好，促进焦耳热的扩散，为此需要相当的电力。
发明内容
(发明要解决的技术问题)
本发明是鉴于上述问题而完成的，欲提供一种臭氧水制造装置。该臭氧水制造装置被构成为，通过对水进行电解的电解槽和将从电解槽流出的臭氧水中的臭氧气体的气泡微细化的搅拌机形成一组臭氧水制造装置，进而能够大幅地减少将臭氧水用于手脚的杀菌等时臭氧气体的不适的臭味，同时，通过使电解槽内的电极组件全部向同一方向倾斜，在上位和下位的电极组件之间，水和臭氧气体不滞留而顺畅地流动，由此使焦耳热扩散，进而能够防止如现有那样臭氧气体的气泡的滞留所引起的焦耳热的扩散的抑制，同时，也能够节减用于促进焦耳热的扩散的泵的运转所需要的电力消耗。
(用于解决技术问题的技术手段)
于是，本发明的主旨在于提供一种臭氧水制造装置，其特征在于通过电解槽和搅拌机构成，所述电解槽由有底圆筒形的立式电解槽壳体和电极单元构成，并且使所述电极单元中的电极组件分别在上下方向上统一倾斜为规定的角度；所述电解槽壳体在下部侧面设置有原水流入口，同时，在上部侧面设置有臭氧水流出口，进一步，在上部开口具备上盖，同时，在该上盖之上覆盖有盖，所述上盖在中央部并设有后述板状阳极供电棒和板状阴极供电棒的各自的上端部的贯通插入筒，所述盖在中央部设置有后述板状阳极供电棒和板状阴极供电棒的上端部的贯通插入孔；所述电极单元由板状阳极供电棒和板状阴极供电棒、电极组件、电极支承片构成，其中，所述板状阳极供电棒和所述板状阴极供电棒平行地立设于所述电解槽壳体内，所述电极组件通过在夹着阳离子交换膜的状态下重合阳极电极和阴极电极而构成，其中，所述阳极电极和所述阴极电极在上下方向上隔开规定的间隔平行地配设于所述板状阳极供电棒和所述板状阴极供电棒之间，分别形成板状，并且在同一位置穿设有所需直径的贯通孔，所述阳离子交换膜在同一位置穿设有贯通孔，所述电极支承片使所述板状阳极供电棒以及所述板状阴极供电棒、与所述阳极电极和所述阴极电极分别通电，同时支承所述电极组件；所述搅拌机由有底圆筒形的搅拌机壳体底部、纵长的圆筒形搅拌机壳体主体、多个涡流产生板和所需直径以及长度的圆筒形混合套管构成；所述搅拌机壳体底部在下部侧面中的偏离中心线的位置设置有臭氧水流入口，同时，经由管将该臭氧水流入口连接于所述电解槽中的臭氧水流出口，并且在顶部具备圆筒形的连接盖，所述搅拌机壳体主体将下部连结于所述搅拌机壳体底部的连接盖，并且在圆锥状的顶部设置有臭氧水流出口，所述多个涡流产生板由上下层叠地收纳在所述搅拌机壳体主体内的具有所需厚度的圆板构成，并且在从中心靠近外周的部分的多个部位贯通设置有通水孔，所述通水孔相对于板厚方向倾斜且沿着圆周方向进一步将流出侧变窄，所述混合套管在所述涡流产生板之间为夹着隔板而配设，所述隔板由具有所需厚度的圆板构成，并且在多个部位贯通设置有沿着板厚方向的所需直径的通水孔。
(发明的效果)
本发明为如上所述的构成，由于通过对水进行电解的电解槽和将从电解槽流出的臭氧水中的臭氧气体的气泡微细化的搅拌机形成一组臭氧水制造装置，因此，能够大幅地减少将臭氧水用于手脚的杀菌等时臭氧气体的不适的臭味。另外，通过使电解槽内的电极组件全部向同一方向倾斜，在上位和下位的电极组件之间，水和臭氧气体不滞留而顺畅地流动，由此使焦耳热扩散。因此，能够防止如现有那样臭氧气体的气泡的滞留所引起的焦耳热的扩散的抑制，同时，也能够节减用于促进焦耳热的扩散的泵的运转所需要的电力消耗。
附图说明
图1是本发明的实施方式所涉及的臭氧水制造装置中的电解槽的从前面侧观察到的立体图。
图2是该电解槽的纵向右视截面图。
图3是该电解槽的电极单元的后视图。
图4是该电解槽的电极单元的右视图。
图5是该电解槽的电极组件和电极支承片的主视图。
图6是该电解槽的电极组件和电极支承片的右视图。
图7是该电解槽的电极组件和电极支承片的俯视图。
图8是该电解槽的电极单元的从前面侧观察到的分解立体图。
图9是该电解槽的电极组件和电极支承片的从前面侧观察到的分解立体图。
图10是本发明的实施方式所涉及的臭氧水制造装置中的搅拌机的主视图。
图11是该搅拌机的左视图。
图12是该搅拌机的俯视图。
图13是该搅拌机的从前面侧观察到的分解立体图。
图14是该搅拌机的涡流产生板的仰视图。
图15是该搅拌机的涡流产生板的俯视图。
符号说明
1 电解槽
2 电解槽壳体
2A 电解槽壳体的上部开口
3 原水流入口
4 臭氧水流出口
5 盖
6 电极单元
7 板状阳极供电棒
8 板状阴极供电棒
9、9 电极组件
10 阳极电极
11 阴极电极
12 阳离子交换膜
13、14 电极支承片
20、21 支承框
22 上盖
23 搅拌机
24 搅拌机壳体底部
25 臭氧水流入口
26 连接盖
27 搅拌机壳体主体
28 臭氧水流出口
29 固定盖
30、31 涡流产生板
30a、31a 通水孔
32、33 混合套管
34 隔板。
具体实施方式
以下，参照附图对用于实施本发明的方式进行说明。
图中，1为对水进行电解的电解槽，与后述搅拌机形成一组臭氧水制造装置。另外，该电解槽1由后述电解槽壳体和电极单元构成。
2为有底圆筒形的立式电解槽壳体，在下部侧面设置有原水流入口3，同时，在上部侧面设置有臭氧水流出口4，进一步，在上部开口2A覆盖有盖5。所述盖5在中央部设置有后述板状阳极供电棒和板状阴极供电棒的上端部的贯通插入孔5a。此外，于上部开口2A具备后述上盖，该盖5覆盖于其上。
6为设置于所述电解槽壳体2内的电极单元，由后述板状阳极供电棒和板状阴极供电棒以及电极组件和电极支承片构成。
7、8为平行立设于所述电解槽壳体2内的板状阳极供电棒和板状阴极供电棒。9、9、9为在所述板状阳极供电棒7和板状阴极供电棒8之间于上下方向上隔开规定的间隔平行地配设的电极组件。此外，该电极组件9在本实施方式中为三个，但其个数可适当地决定。另外，该电极组件9分别通过在夹着阳离子交换膜12的状态下层叠阳极电极10和阴极电极11而构成，其中，阳极电极10和阴极电极11分别形成板状，并且在同一位置穿设有所需直径的贯通孔10a、11a，阳离子交换膜12在同一位置穿设有贯通孔12a。
13、14为使所述板状阳极供电棒7以及板状阴极供电棒8、与所述阳极电极10和阴极电极11分别通电的同时支承所述电极组件9的电极支承片。另外，15为以被夹着的状态定位在所述阴极电极11和阳离子交换膜12之间的烧结板。16、17为分别将所述电极组件9向所述电极支承片13、14进行连结的连结件。18、19为分别将所述电极支承片13、14向所述板状阳极供电棒7和板状阴极供电棒8进行连结的连结件。
20、21为在所述电解槽壳体2内垂直地保持所述板状阳极供电棒7和板状阴极供电棒8的支承框。此外，省略了一个支承框21的图示。22为电解槽壳体2的上盖，在其中央部具备贯通筒22a，所述板状阳极供电棒7和板状阴极供电棒8的各自的上端部并设于贯通筒22a。此外，就该上盖22而言，在本实施方式中，在下部一体地连接形成有圆筒状的支承部22A，同时，在该支承部22A的侧面设置有连通向所述臭氧水流出口4的连通孔22A'。
而且，在本实施方式中，使所述电极单元6中的电极组件9、9、9分别在上下方向上统一倾斜为规定的角度。
23为将从所述电解槽1流出的臭氧水中的臭氧气体的气泡微细化的搅拌机，与所述电解槽1形成一组臭氧水制造装置。另外，该搅拌机23由后述搅拌机壳体底部、搅拌机壳体主体、涡流产生板、隔板和混合套管构成。
24为有底圆筒形的搅拌机壳体底部。另外，该搅拌机壳体底部24在下部侧面中的偏离中心线的位置设置有臭氧水流入口25，同时，经由管(未图示。)将该臭氧水流入口25连接于所述电解槽1中的臭氧水流出口4，并且在顶部具备圆筒形的连接盖26。
27为将下部的凸缘部27a嵌合连结于所述搅拌机壳体底部24的连接盖26的纵长的圆筒形搅拌机壳体主体。另外，该搅拌机壳体主体27在其圆锥状的顶部27A设置有臭氧水流出口28。29为固定盖，在将所述搅拌机壳体主体27贯通插入中央部的孔29a的状态下覆盖于所述搅拌机壳体底部24的连接盖26。
30、31为上下层叠地收纳在所述搅拌机壳体主体27内的涡流产生板。另外，该涡流产生板30、31分别由具有所需厚度(厚味)的圆板构成，分别在从中心靠近外周的部分的多个部位(在本实施方式中为两个部位)贯通设置有通水孔30a、31a。所述通水孔30a、31a相对于板厚方向倾斜且沿着圆周方向进一步将流出侧变窄。
32、33为所需直径以及长度的圆筒形混合套管。另外，该混合套管32、33夹着隔板34而配设在所述涡流产生板30、31之间。所述隔板34由具有所需厚度的圆板构成，并且在多个部位贯通设置有沿着板厚方向的所需直径的通水孔34a。另外，35为插装在所述搅拌机壳体底部24的连接盖26和所述搅拌机壳体主体27的凸缘部27a之间的O形环。
接着，对上述实施方式的作用进行说明。
首先，对电解槽1中的水的电解进行说明。将从盖5的贯通插入孔5a突出的板状阳极供电棒7和板状阴极供电棒8分别经由导线L连接于电源(未图示。)而进行供电。由此，电解槽1中从原水流入口3流入的原水通过各电极组件9、9、9被电解。并且，由于所有的电极组件9、9、9在上下方向上统一倾斜为规定的角度，因此，此时产生的包含有臭氧气体的气泡的水不会滞留在各电极组件9、9、9之间而顺畅地通过。因此，不会发生臭氧气体的气泡滞留在各电极组件9、9、9之间的情况。并且，之后从臭氧水流出口4流出，并经由管(未图示。)被送出至搅拌机23。
包含有从电解槽1送出的臭氧气体的气泡的水从搅拌机壳体底部24的臭氧水流入口25流入，此时，由于该臭氧水流入口25设置于搅拌机壳体底部24的下部侧面中的偏离中心线的位置，因此，成为沿着该搅拌机壳体底部24的内壁的圆周方向的流动并上升。并且，经由位于下位的涡流产生板30的通水孔30a、30a流入位于其上部的圆筒形混合套管32内。此时，该涡流产生板30的通水孔30a、30a由于相对于板厚方向倾斜且沿着圆周方向，因此，水流在圆筒形混合套管32内成为涡流。并且，就涡流产生板30的通水孔30a、30a而言，由于其倾斜是顺着沿搅拌机壳体底部24的内壁的圆周方向的水流并且在流出侧变窄，因此，从该通水孔30a、30a流出时的流速提高。由此，圆筒形混合套管32内的水成为剧烈的涡流，水中包含的臭氧气体的气泡被该涡流剪断，并被微细化。并且，通过位于更上位的涡流产生板31再次同样地进行臭氧气体的气泡的剪断，之后从搅拌机壳体主体27的臭氧水流出口28流出。

Claims (1)

1.一种臭氧水制造装置，其特征在于通过电解槽和搅拌机构成，
所述电解槽由有底圆筒形的立式电解槽壳体和电极单元构成，并且使所述电极单元中的电极组件分别在上下方向上统一倾斜为规定的角度；所述电解槽壳体在下部侧面设置有原水流入口，同时，在上部侧面设置有臭氧水流出口，进一步，在上部开口具备上盖，同时，在该上盖之上覆盖有盖，所述上盖在中央部并设有板状阳极供电棒和板状阴极供电棒的各自的上端部的贯通插入筒，所述盖在中央部设置有板状阳极供电棒和板状阴极供电棒的上端部的贯通插入孔；所述电极单元由板状阳极供电棒和板状阴极供电棒、电极组件、电极支承片构成，其中，所述板状阳极供电棒和所述板状阴极供电棒平行地立设于所述电解槽壳体内，所述电极组件通过在夹着阳离子交换膜的状态下重合阳极电极和阴极电极而构成，其中，所述阳极电极和所述阴极电极在上下方向上隔开规定的间隔平行地配设于所述板状阳极供电棒和所述板状阴极供电棒之间，分别形成板状，并且在同一位置穿设有所需直径的贯通孔，所述阳离子交换膜在同一位置穿设有贯通孔，所述电极支承片使所述板状阳极供电棒以及所述板状阴极供电棒、与所述阳极电极和所述阴极电极分别通电，同时支承所述电极组件；
所述搅拌机由有底圆筒形的搅拌机壳体底部、纵长的圆筒形搅拌机壳体主体、多个涡流产生板和所需直径以及长度的圆筒形混合套管构成；所述搅拌机壳体底部在下部侧面中的偏离中心线的位置设置有臭氧水流入口，同时，经由管将该臭氧水流入口连接于所述电解槽中的臭氧水流出口，并且所述搅拌机壳体底部在顶部具备圆筒形的连接盖，所述搅拌机壳体主体将下部连接于所述搅拌机壳体底部的连接盖，并且在圆锥状的顶部设置有臭氧水流出口，所述多个涡流产生板由上下层叠地收纳在所述搅拌机壳体主体内的具有所需厚度的圆板构成，并且在从中心靠近外周的部分的多个部位贯通设置有通水孔，所述通水孔相对于板厚方向倾斜且沿着圆周方向进一步将流出侧变窄，所述混合套管在所述涡流产生板之间为夹着隔板而配设，所述隔板由具有所需厚度的圆板构成，并且在多个部位贯通设置有沿着板厚方向的所需直径的通水孔。
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